An air-cooled condenser with high heat dissipation

Abstract

The utility model provides a kind of air-cooled condenser of high efficiency heat dissipation, including first mounting plate, the left side fixed mounting of first mounting plate top is placed box, condenser is placed in the inside of placed box, the top of placed box is provided with first sealing plate, the top of first mounting plate and located the right side of placed box is provided with heat dissipation mechanism, placed box left side is communicated with exhaust pipe;Placed box is used to realize installation containing to condenser, avoid dust in air to fall into the inside of condenser and influence its heat dissipation, the first sealing plate for realizing sealing to placed box is set, the heat dissipation mechanism for realizing outside air filtration and pressurization to placed box inside and being sent to condenser cooling is set, the exhaust pipe for being used to the air inside placed box for condenser cooling is discharged to realize the cooling of condenser is set.

Description

Technical Field

[0001] This utility model relates to the field of heat dissipation technology for air-cooled condensers, specifically to an air-cooled condenser with high-efficiency heat dissipation. Background Technology

[0002] Air-cooled condensers play a crucial role in many refrigeration systems. They use air as the cooling medium to dissipate the heat released by the refrigerant during condensation. However, impurities in the air are adsorbed onto the surface of the condenser during heat dissipation, thus affecting the heat dissipation. Traditional air-cooled condensers have limited heat dissipation efficiency, making it difficult to meet the needs of some applications with high heat dissipation requirements. To address this issue, a high-efficiency air-cooled condenser is proposed. Through innovative structural design and heat dissipation technology, the heat dissipation performance of the condenser is improved, the energy consumption of the refrigeration system is reduced, and the service life of the equipment is extended. Utility Model Content

[0003] The present invention aims to solve the problems mentioned in the background art by providing a high-efficiency heat dissipation air-cooled condenser.

[0004] The specific technical solution is as follows:

[0005] A high-efficiency heat dissipation air-cooled condenser includes a first mounting plate, a container fixedly mounted on the top left side of the first mounting plate, a condenser placed inside the container, a first sealing plate provided on the top of the container, a heat dissipation mechanism provided on the top of the first mounting plate and on the right side of the container, and an exhaust pipe connected to the left side of the container.

[0006] The heat dissipation mechanism includes a second mounting plate fixedly installed on the top of the first mounting plate and a receiving box fixedly installed on the top of the second mounting plate. A second sealing plate is provided on the top of the receiving box, and a uniformly distributed filter screen is fixedly installed on the bottom of the second sealing plate. The filter screen extends through the interior of the receiving box. A duct-type exhaust fan is connected to the left side of the receiving box, and a connecting pipe is connected to the left side of the duct-type exhaust fan. An air inlet is connected to the right side of the receiving box.

[0007] As a preferred embodiment of this utility model, the end of the connecting pipe is connected to a diversion pipe, the left side of the diversion pipe is connected to a uniformly distributed through pipe, and the left side of the through pipe extends into the interior of the holding box.

[0008] As a preferred embodiment of this utility model, four second bolts are interspersed inside the second sealing plate, and the second bolts penetrate into the interior of the receiving box and are connected to the receiving box by threads.

[0009] As a preferred embodiment of the present invention, the interior of the receiving box is provided with a second groove, and a second rubber pad is provided inside the second groove, with the top of the second rubber pad contacting the bottom of the second sealing plate.

[0010] As a preferred embodiment of this utility model, the first mounting plate has four through cavities inside, and four third bolts are inserted inside the through cavities.

[0011] As a preferred embodiment of this utility model, four first bolts are interspersed inside the first sealing plate, and the bottom of the first bolts penetrates into the interior of the container and is connected to the container by threads.

[0012] As a preferred embodiment of the present invention, the top of the container is provided with a first groove, and a first rubber pad is provided inside the first groove, with the top of the first rubber pad contacting the bottom of the first sealing plate.

[0013] This utility model has the following beneficial effects:

[0014] 1. High heat dissipation efficiency and stable cooling effect

[0015] The heat dissipation mechanism actively draws in outside air through a duct-type exhaust fan. After being filtered by a filter, the air is precisely delivered into the container through connecting pipes, distribution pipes, and evenly distributed through pipes. This ensures that the cold air evenly covers the surface of the condenser, maximizing the heat exchange area. At the same time, the exhaust pipe quickly discharges the hot air that has absorbed heat, forming a highly efficient airflow cycle of "intake-heat exchange-exhaust". This significantly improves the heat dissipation efficiency of the condenser, ensuring that it remains within a stable operating temperature range for a long time and preventing overheating from affecting the cooling performance.

[0016] 2. Excellent dustproof effect, extending the service life of the condenser.

[0017] The container box works in conjunction with the first sealing plate to form a closed space, which can prevent external dust from falling directly into the condenser. The filter in the heat dissipation mechanism can pre-treat the incoming air, intercepting dust and impurities, and preventing them from adhering to the condenser surface and forming a dirt layer. Dirt will greatly reduce heat dissipation efficiency. The dual dustproof design reduces the frequency of condenser cleaning, reduces the risk of failure caused by dust accumulation, and effectively extends its service life.

[0018] 3. Strong sealing performance to prevent air leakage.

[0019] The first groove on the top of the container and the first rubber gasket work together to enhance the sealing between the first sealing plate and the container; similarly, the second groove inside the container and the second rubber gasket enhance the sealing effect between the second sealing plate and the container. Good sealing can prevent the cooling airflow from leaking during transportation, ensure that all the cold air acts on the condenser, reduce energy waste, and at the same time prevent unfiltered external air from entering through gaps and contaminating the condenser.

[0020] 4. Easy to maintain and simple to operate

[0021] The first sealing plate is fixed by the first bolt. After disassembly, the condenser inside the container can be directly inspected and cleaned.

[0022] The second sealing plate is fixed by the second bolt. After disassembly, the filter screen can be removed as a whole for cleaning or replacement without disassembling the entire heat dissipation mechanism, making the maintenance process simple and efficient.

[0023] The first mounting plate is fixed by the third bolt, which facilitates the overall installation, positioning, or movement of the equipment.

[0024] 5. Stable structure and strong adaptability

[0025] The first mounting plate provides a unified mounting base for the container and heat dissipation mechanism, ensuring that the layout of each component is compact and the connection is stable. The airflow delivery path of the heat dissipation mechanism is reasonably designed with air inlet-containment box-duct exhaust fan-diverter pipe-through pipe, which can be adapted to condensers of different specifications. Only by adjusting the number of through pipes or the size of the diverter pipe can different heat dissipation needs be met, making it highly versatile. Attached Figure Description

[0026] Figure 1 A schematic diagram of the structure of a high-efficiency heat dissipation air-cooled condenser provided in an embodiment of this utility model;

[0027] Figure 2 A schematic diagram of the holding box structure for a high-efficiency heat dissipation air-cooled condenser provided in an embodiment of this utility model;

[0028] Figure 3 A schematic diagram of the heat dissipation mechanism of a high-efficiency heat dissipation air-cooled condenser provided for an embodiment of this utility model;

[0029] Figure 4 A schematic diagram of the filter structure of a high-efficiency heat dissipation air-cooled condenser provided for an embodiment of this utility model;

[0030] Figure 5 for Figure 2 Enlarged structural diagram at point A in the middle view;

[0031] Figure 6 for Figure 3 Enlarged structural diagram at point B in the middle view.

[0032] In the attached diagram: 1. First mounting plate; 2. Container box; 3. Heat dissipation mechanism; 301. Second mounting plate; 302. Container box; 303. Second bolt; 304. Second sealing plate; 305. Connecting pipe; 306. Diverter pipe; 307. Through pipe; 308. Pipe-type exhaust fan; 309. Filter screen; 310. Second groove; 311. Second rubber pad; 312. Air inlet; 4. First sealing plate; 5. First bolt; 6. Condenser; 7. Exhaust pipe; 8. First groove; 9. First rubber pad; 10. Third bolt. Detailed Implementation

[0033] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0034] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0035] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0036] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0037] Example

[0038] The high-efficiency heat dissipation air-cooled condenser provided in this embodiment, such as... Figures 1-6As shown, the device includes a first mounting plate 1, a container 2 fixedly mounted on the top left side of the first mounting plate 1, a condenser 6 placed inside the container 2, a first sealing plate 4 on the top of the container 2, a heat dissipation mechanism 3 on the top of the first mounting plate 1 and located on the right side of the container 2, and an exhaust pipe 7 connected to the left side of the container 2. The container 2 is used to install and accommodate the condenser 6, preventing dust in the air from falling into the condenser 6 and affecting its heat dissipation. The first sealing plate 4 is used to seal the container 2. The heat dissipation mechanism 3 is used to filter and pressurize the external air and send it into the container 2 to cool the condenser 6. The exhaust pipe 7 is used to discharge the air inside the container 2 used to cool the condenser 6, thereby cooling the condenser 6.

[0039] The heat dissipation mechanism 3 includes a second mounting plate 301 fixedly installed on the top of the first mounting plate 1 and a receiving box 302 fixedly installed on the top of the second mounting plate 301. A second sealing plate 304 is provided on the top of the receiving box 302, and a uniformly distributed filter screen 309 is fixedly installed on the bottom of the second sealing plate 304. The filter screen 309 extends into the interior of the receiving box 302. A duct-type exhaust fan 308 is connected to the left side of the receiving box 302, and a connecting pipe 305 is connected to the left side of the duct-type exhaust fan 308. An air inlet 312 is connected to the right side of the receiving box 302. The receiving box 302 is used to contain the filter screen 309, and the filter screen 309 is used to filter the air to prevent dust in the air from adhering to the surface of the condenser 6 and affecting subsequent heat dissipation. The duct-type exhaust fan 308 is used to draw external air into the interior of the receiving box 302 through the air inlet 312 for filtration to facilitate subsequent heat dissipation of the condenser 6.

[0040] The end of the connecting pipe 305 is connected to a branch pipe 306. The left side of the branch pipe 306 is connected to a uniformly distributed through pipe 307. The left side of the through pipe 307 extends into the interior of the container 2. The through pipe 307 is designed to uniformly deliver air into the interior of the container 2 to cool the condenser 6.

[0041] Four second bolts 303 are interspersed inside the second sealing plate 304. The second bolts 303 penetrate into the interior of the receiving box 302 and are connected to the receiving box 302 by threads. The second bolts 303 are used to fix the second sealing plate 304 to the top of the receiving box 302, thereby sealing the receiving box 302. At the same time, the second sealing plate 304 can be removed by removing the second bolts 303 to clean the filter screen 309.

[0042] The interior of the receiving box 302 is provided with a second groove 310, and a second rubber pad 311 is provided inside the second groove 310. The top of the second rubber pad 311 contacts the bottom of the second sealing plate 304. The second groove 310 is provided to receive the second rubber pad 311, and the second rubber pad 311 is provided to increase the sealing between the receiving box 302 and the second sealing plate 304.

[0043] The first mounting plate 1 has four through cavities inside, and four third bolts 10 are inserted inside the through cavities. The through cavities are used to accommodate the third bolts 10, and the third bolts 10 are used to fix the first mounting plate 1 in the required position, thereby fixing the whole.

[0044] Four first bolts 5 are interspersed inside the first sealing plate 4. The bottom of the first bolts 5 penetrates into the interior of the container 2 and is connected to the container 2 by threads. The first bolts 5 are used to fix the first sealing plate 4 to the top of the container 2. The first sealing plate 4 can be removed by disassembling the first bolts 5 to enable maintenance of the condenser 6.

[0045] The top of the container 2 is provided with a first groove 8, and a first rubber pad 9 is provided inside the first groove 8. The top of the first rubber pad 9 contacts the bottom of the first sealing plate 4. The first groove 8 is provided to accommodate the first rubber pad 9 and to increase the sealing between the container 2 and the first sealing plate 4.

[0046] Working principle:

[0047] 1. Equipment Fixing and Initial Preparation

[0048] First, the entire device is fixed to the required working position, such as a bracket next to the refrigeration equipment or the ground, by the third bolt 10 in the internal cavity of the first mounting plate 1, to ensure structural stability during operation. Then, check each sealing component: the first rubber gasket 9 in the first groove 8 at the top of the container 2 is in contact with the first sealing plate 4 and is fixed by tightening the first bolt 5 to achieve the sealing of the container 2; the second rubber gasket 311 in the second groove 310 in the container 302 is in contact with the second sealing plate 304 and is fixed by the second bolt 303 to ensure the sealing of the container 302 and prevent subsequent air leakage.

[0049] 2. Filtration and delivery of cooling airflow

[0050] The duct-type exhaust fan 308 in the heat dissipation mechanism 3 is activated, and the negative pressure suction it generates draws outside air into the housing 302 through the air inlet 312 on the right side of the housing 302. The air first passes through the filter 309 fixed at the bottom of the second sealing plate 304. The filter 309 intercepts dust and impurities in the air, preventing them from entering subsequent stages with the airflow. The filtered clean air is pressurized by the duct-type exhaust fan 308 and then delivered to the distribution pipe 306 through the connecting pipe 305 on the left side. The distribution pipe 306 evenly distributes the airflow into multiple through pipes 307. The left end of the through pipes 307 extends into the housing 2, ultimately delivering the clean, cold air evenly around the condenser 6.

[0051] 3. Condenser cooling and airflow circulation

[0052] The cold air discharged from the pipe 307 comes into full contact with the working condenser 6 inside the container 2. It absorbs the heat generated by the condenser 6 through heat exchange, causing the temperature of the condenser 6 to drop rapidly. At the same time, the exhaust pipe 7 on the left side of the container 2 continuously discharges the heated air after absorbing heat, forming a complete airflow cycle of "external air → filtration → pressurization and transportation → cooling and heat exchange → hot air discharge". This ensures that the condenser 6 is always in a low-temperature and stable working state, avoiding the impact of overheating on the refrigeration efficiency.

[0053] 4. Maintenance and Cleaning Operations

[0054] If the heat dissipation efficiency decreases after the equipment has been running for a period of time, such as a slower cooling rate of the condenser, maintenance and cleaning can be performed: unscrew the second bolt 303 on the second sealing plate 304, remove the second sealing plate 304, and the filter screen 309 at its bottom can be removed together. Clean or replace the dust and impurities attached to the surface of the filter screen. If the condenser 6 needs to be repaired, unscrew the first bolt 5 on the first sealing plate 4, open the first sealing plate 4, and you can directly inspect, maintain or replace the condenser 6 inside the container 2. After the operation is completed, reinstall the sealing plate and tighten the bolts, and the equipment can be restored to operation.

[0055] The entire process, through a continuous flow of "filtration-transportation-heat exchange-exhaust," achieves efficient air-cooling of the condenser while also ensuring dust prevention, sealing, and convenient maintenance, thus guaranteeing long-term stable operation of the equipment.

[0056] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency heat dissipation air-cooled condenser, characterized in that, Includes a first mounting plate (1), a container (2) is fixedly mounted on the top left side of the first mounting plate (1), a condenser (6) is placed inside the container (2), a first sealing plate (4) is provided on the top of the container (2), a heat dissipation mechanism (3) is provided on the top of the first mounting plate (1) and on the right side of the container (2), and an exhaust pipe (7) is connected to the left side of the container (2); The heat dissipation mechanism (3) includes a second mounting plate (301) fixedly installed on the top of the first mounting plate (1) and a receiving box (302) fixedly installed on the top of the second mounting plate (301). A second sealing plate (304) is provided on the top of the receiving box (302). A uniformly distributed filter screen (309) is fixedly installed on the bottom of the second sealing plate (304). The filter screen (309) penetrates into the interior of the receiving box (302). A duct-type exhaust fan (308) is connected to the left side of the receiving box (302). A connecting pipe (305) is connected to the left side of the duct-type exhaust fan (308). An air inlet (312) is connected to the right side of the receiving box (302).

2. The high-efficiency heat dissipation air-cooled condenser according to claim 1, characterized in that, The end of the connecting pipe (305) is connected to a diversion pipe (306), and the left side of the diversion pipe (306) is connected to a uniformly distributed through pipe (307), the left side of which extends into the interior of the container (2).

3. The high-efficiency heat dissipation air-cooled condenser according to claim 1, characterized in that, The second sealing plate (304) is provided with four second bolts (303) inserted inside. The second bolts (303) penetrate into the interior of the receiving box (302) and are connected to the receiving box (302) by threads.

4. The high-efficiency heat dissipation air-cooled condenser according to claim 1, characterized in that, The container (302) has a second groove (310) inside, and a second rubber pad (311) is provided inside the second groove (310). The top of the second rubber pad (311) contacts the bottom of the second sealing plate (304).

5. The high-efficiency heat dissipation air-cooled condenser according to claim 1, characterized in that, The first mounting plate (1) has four through cavities inside, and four third bolts (10) are inserted inside the through cavities.

6. The high-efficiency heat dissipation air-cooled condenser according to claim 1, characterized in that, Four first bolts (5) are inserted inside the first sealing plate (4). The bottom of the first bolts (5) penetrates into the interior of the container (2) and is connected to the container (2) by threads.

7. The high-efficiency heat dissipation air-cooled condenser according to any one of claims 1-6, characterized in that, The top of the container (2) is provided with a first groove (8), and a first rubber pad (9) is provided inside the first groove (8). The top of the first rubber pad (9) is in contact with the bottom of the first sealing plate (4).

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