Energy-saving bone charcoal furnace with waste heat recovery
Patent Information
- Application Number
- CN202521640902.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-04
AI Technical Summary
[0003]现有的骨炭炉在原料装卸上,需要人工将原料放置进筒内,效率低下且存在安全隐患,而且燃烧时,能源利用率低,大量燃烧产生的热量随烟气直接排放到大气中,造成能源的严重浪费
本实用新型通过设置放置板,启动升降架顶部的驱动电机,丝杆转动带动滑动块沿升降架凹槽滑动,使连接杆底部的放置板下降至燃烧筒内支撑杆顶部,实现放置板自动升降,简化原料装卸流程,提升生产效率。
Smart Images

Figure CN224666606U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bone charcoal furnace technology, and in particular to an energy-saving bone charcoal furnace with waste heat recovery. Background Technology
[0002] Against the backdrop of increasingly urgent demands for industrial production and environmental protection and energy conservation, bone char, as an important material widely used in metallurgy, chemical industry, environmental protection and other fields, faces many problems in its traditional firing process.
[0003] Existing bone charcoal kilns require manual loading and unloading of raw materials into the cylinder, which is inefficient and poses safety hazards. Moreover, during combustion, energy utilization is low, and a large amount of heat generated during combustion is directly emitted into the atmosphere with the flue gas, resulting in serious energy waste. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides an energy-saving bone charcoal furnace with waste heat recovery.
[0005] This utility model is achieved using the following technical solution: an energy-saving bone charcoal stove with waste heat recovery, comprising a base, a gas device fixedly connected inside the base, a combustion cylinder fixedly connected to the top of the base, a support rod fixedly connected to the bottom of the inner wall of the combustion cylinder, lifting devices provided on the left and right sides of the base, bolts fixedly connected to the top of the combustion cylinder, a fixing device provided on the top of the combustion cylinder, a support plate fixedly connected to the bottom of the base, an anti-slip pad fixedly connected to the bottom of the support plate, a flue gas recovery pipe fixedly connected to the rear end of the combustion cylinder, and a ventilation pipe fixedly connected to the bottom surface of the combustion cylinder.
[0006] With the above technical solution, the support rod is fixed to the bottom of the inner wall of the combustion cylinder to support the placement plate and the raw materials to be burned on it, so that the raw materials are kept at a certain distance from the bottom of the combustion cylinder, ensuring uniform heat transfer and full burning.
[0007] As a further improvement to the above solution, a through groove is provided at the bottom of the combustion cylinder, and two bolts are provided, with the two bolts located at the front and rear ends of the top of the combustion cylinder, respectively.
[0008] The above technical solution uses two bolts located at the front and rear ends of the top of the combustion cylinder. These bolts cooperate with the through grooves on the cylinder cover to fix the cylinder cover to the top of the combustion cylinder, ensuring the airtightness of the equipment during combustion and preventing gas leakage and heat loss.
[0009] As a further improvement to the above solution, the lifting device includes a lifting frame, a drive motor is fixedly connected to the top of the lifting frame, a lead screw is fixedly connected to the output end of the drive motor, a sliding block is threaded onto the surface of the lead screw, a connecting rod is fixedly connected to the top of the sliding block, and a placement plate is fixedly connected to the bottom of the connecting rod.
[0010] With the above technical solution, the connecting rod is U-shaped, and the combustion cylinder is inside the connecting rod.
[0011] As a further improvement to the above solution, the lifting frame is located on the left and right sides of the base, one side of the lifting frame is fixedly connected to one side of the base, a groove is provided on one side of the lifting frame, the surface of the lead screw is rotatably connected to the inside of the lifting frame, the surface of the sliding block is slidably connected to the inner wall of one side of the lifting frame, and the placement plate is located on the top of the support rod.
[0012] As a further improvement to the above solution, the fixing device includes a bucket lid, the top of which is fixedly connected to a handle.
[0013] As a further improvement to the above solution, the bottom of the bucket lid is provided with a groove, and the top of the bucket lid is provided with through grooves at the front and back.
[0014] As a further improvement to the above solution, the barrel cover is located at the top of the combustion cylinder, the bottom groove of the barrel cover is inserted into the top of the connecting rod, and the top through groove of the barrel cover is slidably connected to the surface of the bolt.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention features a placement plate. By activating the drive motor at the top of the lifting frame, the lead screw rotates, causing the sliding block to slide along the groove of the lifting frame. This allows the placement plate at the bottom of the connecting rod to descend to the top of the support rod inside the combustion chamber, thus achieving automatic lifting and lowering of the placement plate. This simplifies the raw material loading and unloading process and improves production efficiency.
[0016] This invention utilizes a flue gas recovery pipe to introduce the high-temperature flue gas generated during combustion into a waste heat recovery system, thereby achieving heat recycling and significantly reducing energy consumption. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the support rod structure of this utility model; Figure 3 This is a schematic diagram of the bolt structure of this utility model; Figure 4 This is a schematic diagram of the lead screw structure of this utility model; Figure 5 This is a schematic diagram of the connecting rod structure of this utility model; Figure 6 This utility model Figure 1 Schematic diagram of cross-section structure.
[0018] Explanation of key symbols: 1. Base; 2. Gas device; 3. Combustion cylinder; 4. Support rod; 5. Lifting device; 501. Lifting frame; 502. Drive motor; 503. Lead screw; 504. Sliding block; 505. Connecting rod; 506. Placement plate; 6. Bolt; 7. Fixing device; 701. Bucket lid; 702. Handle; 8. Support plate; 9. Anti-slip mat; 10. Flue gas recovery pipe; 11. Ventilation pipe. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0020] Example: Please combine Figure 1-6 This embodiment of an energy-saving bone charcoal stove with waste heat recovery includes a base 1, a gas device 2 fixedly connected inside the base 1, a combustion cylinder 3 fixedly connected to the top of the base 1, a support rod 4 fixedly connected to the bottom of the inner wall of the combustion cylinder 3, lifting devices 5 on the left and right sides of the base 1, bolts 6 fixedly connected to the top of the combustion cylinder 3, a fixing device 7 fixedly connected to the top of the combustion cylinder 3, a support plate 8 fixedly connected to the bottom of the base 1, an anti-slip pad 9 fixedly connected to the bottom of the support plate 8, a flue gas recovery pipe 10 fixedly connected to the rear end of the combustion cylinder 3, and a ventilation pipe 11 fixedly connected to the bottom surface of the combustion cylinder 3. Gas from the gas device 2 enters through a groove at the bottom of the combustion cylinder 3, and outside air enters through the ventilation pipe at the bottom surface of the combustion cylinder 3, mixes with the gas, and burns inside the cylinder, releasing heat to calculate the raw materials. The high-temperature flue gas generated during combustion is discharged through the flue gas recovery pipe 10 at the rear end of the combustion cylinder 3 and enters the waste heat recovery system for heat reuse. Once the bone charcoal has been burned, loosen the nut, and drive motor 502 will reverse to raise the placement plate 506, allowing the finished product to be easily removed.
[0021] The bottom of the combustion cylinder 3 has a through groove, and there are two bolts 6, which are located at the front and rear ends of the top of the combustion cylinder 3 respectively.
[0022] The lifting device 5 includes a lifting frame 501. A drive motor 502 is fixedly connected to the top of the lifting frame 501. A lead screw 503 is fixedly connected to the output end of the drive motor 502. A sliding block 504 is threaded onto the surface of the lead screw 503. A connecting rod 505 is fixedly connected to the top of the sliding block 504. A placement plate 506 is fixedly connected to the bottom of the connecting rod 505. The raw material to be burned is placed on the placement plate 506 supported by the U-shaped connecting rod 505. The drive motor 502 at the top of the lifting frame 501 is started. The lead screw 503 rotates and drives the sliding block 504 to slide along the groove of the lifting frame 501, so that the placement plate 506 descends to the top of the support rod 4 inside the combustion cylinder 3.
[0023] The lifting frame 501 is located on the left and right sides of the base 1. One side of the lifting frame 501 is fixedly connected to one side of the base 1. A groove is provided on one side of the lifting frame 501. The surface of the lead screw 503 is rotatably connected to the inside of the lifting frame 501. The surface of the sliding block 504 is slidably connected to the inner wall of one side of the lifting frame 501. The placement plate 506 is located on the top of the support rod 4.
[0024] The fixing device 7 includes a barrel cover 701, and a handle 702 is fixedly connected to the top of the barrel cover 701. The bottom groove of the barrel cover 701 is precisely inserted into the top of the connecting rod 505. The bolts 6 at the front and rear ends of the top of the combustion cylinder 3 pass through the through groove at the top of the barrel cover 701, and then the nuts are tightened to fix it, thereby achieving the sealing of the combustion cylinder 3.
[0025] The bottom of the bucket lid 701 has a groove, and the top of the bucket lid 701 has through grooves at the front and back.
[0026] The barrel cover 701 is located at the top of the combustion cylinder 3. The bottom groove of the barrel cover 701 is inserted into the top of the connecting rod 505, and the top through groove of the barrel cover 701 is slidably connected to the surface of the bolt 6.
[0027] The implementation principle of an energy-saving bone charcoal stove with waste heat recovery in this embodiment is as follows: First, the raw material to be burned is placed on the placement plate 506 supported by the U-shaped connecting rod 505. The drive motor 502 at the top of the lifting frame 501 is started, and the lead screw 503 rotates, causing the sliding block 504 to slide along the groove of the lifting frame 501, so that the placement plate 506 at the bottom of the connecting rod 505 at the top of the sliding block 504 descends to the top of the support rod 4 inside the combustion cylinder 3. Then, the bottom groove of the barrel cover 701 is precisely inserted into the top of the connecting rod 505. The bolts 6 at the front and rear ends of the top of the combustion cylinder 3 pass through the through groove at the top of the barrel cover 701, and then are tightened with nuts to achieve a seal in the combustion cylinder 3. Next, the gas from the gas device 2 enters from the through groove at the bottom of the combustion cylinder 3, and the outside air enters through the ventilation pipe at the bottom of the surface of the combustion cylinder 3. After mixing with the gas, it burns inside the cylinder, releasing heat to burn the raw material. The high-temperature flue gas generated during the combustion process is discharged through the flue gas recovery pipe 10 at the rear end of the combustion cylinder 3 and enters the waste heat recovery system to reuse the heat. Once the bone charcoal has been burned, loosen the nut, and drive motor 502 will reverse to raise the placement plate 506, allowing the finished product to be easily removed.
[0028] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. An energy-saving bone charcoal stove with waste heat recovery, characterized in that, The device includes a base (1), a gas device (2) is fixedly connected inside the base (1), a combustion cylinder (3) is fixedly connected to the top of the base (1), a support rod (4) is fixedly connected to the bottom of the inner wall of the combustion cylinder (3), lifting devices (5) are provided on the left and right sides of the base (1), bolts (6) are fixedly connected to the top of the combustion cylinder (3), a fixing device (7) is provided on the top of the combustion cylinder (3), a support plate (8) is fixedly connected to the bottom of the base (1), an anti-slip pad (9) is fixedly connected to the bottom of the support plate (8), a flue gas recovery pipe (10) is fixedly connected to the rear end of the combustion cylinder (3), and a ventilation pipe (11) is connected to the bottom of the surface of the combustion cylinder (3).
2. The energy-saving bone charcoal furnace with waste heat recovery as described in claim 1, characterized in that: The bottom of the combustion cylinder (3) is provided with a through groove, and there are two bolts (6), which are located at the front and rear ends of the top of the combustion cylinder (3).
3. The energy-saving bone charcoal furnace with waste heat recovery as described in claim 1, characterized in that: The lifting device (5) includes a lifting frame (501), a drive motor (502) is fixedly connected to the top of the lifting frame (501), a lead screw (503) is fixedly connected to the output end of the drive motor (502), a sliding block (504) is threadedly connected to the surface of the lead screw (503), a connecting rod (505) is fixedly connected to the top of the sliding block (504), and a placement plate (506) is fixedly connected to the bottom of the connecting rod (505).
4. An energy-saving bone charcoal furnace with waste heat recovery as described in claim 3, characterized in that: The lifting frame (501) is located on the left and right sides of the base (1). One side of the lifting frame (501) is fixedly connected to one side of the base (1). A groove is provided on one side of the lifting frame (501). The surface of the lead screw (503) is rotatably connected to the inside of the lifting frame (501). The surface of the sliding block (504) is slidably connected to the inner wall of one side of the lifting frame (501). The placement plate (506) is located on the top of the support rod (4).
5. An energy-saving bone charcoal furnace with waste heat recovery as described in claim 1, characterized in that: The fixing device (7) includes a bucket lid (701), and a handle (702) is fixedly connected to the top of the bucket lid (701).
6. An energy-saving bone charcoal furnace with waste heat recovery as described in claim 5, characterized in that: The bottom of the bucket lid (701) is provided with a groove, and the top of the bucket lid (701) is provided with through grooves at the front and back.
7. An energy-saving bone charcoal stove with waste heat recovery as described in claim 5, characterized in that: The barrel cover (701) is located at the top of the combustion cylinder (3). The bottom groove of the barrel cover (701) is inserted into the top of the connecting rod (505). The top through groove of the barrel cover (701) is slidably connected to the surface of the bolt (6).