Industrial boiler waste heat recovery structure
Patent Information
- Application Number
- CN202522093199.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0003]现有工业锅炉余热回收结构的储水罐多为固定安装方式,进烟管排出的废气进入罐体时,热量多集中作用于储水罐的局部区域,导致储水罐表面受热不均,水体升温速度缓慢,大幅降低了余热回收效率,且罐体内壁及储水罐表面易附着烟尘等杂质,这些杂质会阻碍热量传递,进一步削弱换热效果
通过驱动电机带动螺纹杆旋转,使两个齿轮三带动连接盒一以及连接盒二延伸,使清洁板沿罐体内壁进行升降运动,通过驱动组件带动齿盘旋转,使清洁板对罐体内壁以及储水罐外侧进行清洁,通过除尘口对下落灰尘进行排出,同时减少占据罐体内部空间,加大进气管废气余热对储水罐加热面积。
Smart Images

Figure CN224666752U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of boiler waste heat recovery technology, and in particular to a waste heat recovery structure for industrial boilers. Background Technology
[0002] An industrial boiler is a closed, pressurized thermal device used for non-power generation purposes such as industrial production, heating, and steam supply. It converts the chemical energy of fuel into thermal energy, and then heats water into steam or hot water.
[0003] In existing industrial boiler waste heat recovery structures, the water storage tanks are mostly fixed installations. When the exhaust gas from the flue enters the tank, the heat is concentrated in a local area of the water storage tank, resulting in uneven heating of the tank surface and slow water temperature rise, which significantly reduces the waste heat recovery efficiency. In addition, the inner wall of the tank and the surface of the water storage tank are prone to the adhesion of dust and other impurities, which will hinder heat transfer and further weaken the heat exchange effect.
[0004] Therefore, it is necessary to provide a new waste heat recovery structure for industrial boilers to solve the above-mentioned technical problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a waste heat recovery structure for industrial boilers.
[0006] This utility model provides an industrial boiler waste heat recovery structure comprising: a tank body, a tank cover, a toothed disc, and a fixed shell. The top of the tank body is movably connected to the bottom of the tank cover. An air inlet pipe is fixedly connected to the surface of the tank body. A rotating component is fixedly connected to the inner wall of the tank body. A support component is provided at the bottom of the tank body. A dust removal port is fixedly connected to the center of the bottom of the tank body. A sliding groove is provided on the inner wall of the tank body. A water storage component is provided on the surface of the tank cover. An exhaust pipe is fixedly connected to the inner wall of the through hole on the surface of the tank cover. The surface of the toothed disc is rotatably connected to the inner wall of the sliding groove of the tank body. A telescopic component is provided at the bottom of the toothed disc. One side of the fixed shell is fixedly connected to the surface of the tank body. A driving component is provided on the inner wall of the fixed shell. The surface of the driving component is rotatably connected to the toothed disc. The telescopic assembly includes a fixed box, a connecting box one, a connecting box two, a cleaning plate, two toothed blocks one, two gears three, two toothed blocks two, and a drive mechanism. The top of the fixed box is fixedly connected to the bottom of the gear plate. One side of each of the two toothed blocks one is fixedly connected to both sides of the inner wall of the fixed box. The surface of the connecting box one is slidably connected to the inside of the fixed box. The surface of each gear three is rotatably connected to the inner wall of the through hole on the surface of the connecting box one. The surfaces of each gear three mesh with the two toothed blocks one and the two toothed blocks two, respectively. One side of each of the two toothed blocks two is fixedly connected to both sides of the connecting box two. The surface of the connecting box two is slidably connected to the inside of the connecting box one. The bottom of the connecting box two is fixedly connected to the top of the cleaning plate. One side of the drive mechanism is fixedly connected to the top of the connecting box one.
[0007] Preferably, the driving mechanism includes a fixed plate, a drive motor, and a threaded rod. The bottom of the fixed plate is fixedly connected to the top of the connecting box, one end of the drive motor is fixedly connected to the top of the fixed plate, the output end of the drive motor is fixedly connected to one end of the threaded rod, and the surface of the threaded rod is threadedly connected to the inner wall of a through hole opened on the surface of the fixed plate.
[0008] Preferably, the rotating assembly includes a rotating table, a gear ring, a fixed ring, a second gear, a servo motor, and two connecting plates. The two connecting plates are fixedly connected to the surface of the rotating table on opposite sides. The ends of the two connecting plates away from the rotating table are respectively fixedly connected to the inner wall of the tank. The rotating table is provided with a connecting ring and a fixed column. The inner side of the connecting ring is fixedly connected to the surface of the fixed column. The bottom of the fixed ring is fixedly connected to the top of the gear ring. The surface of the fixed ring is rotatably connected to the inner wall of a circular groove opened on the surface of the rotating table. The inner side of the gear ring is rotatably connected to the surface of the fixed column. The surface of the gear ring meshes with the second gear. One end of the servo motor is fixedly connected to one side of the connecting ring, and the output end of the servo motor is fixedly connected to one side of the second gear.
[0009] Preferably, the drive assembly includes a rotary motor and a gear, a slot is provided on the surface of the tank, one side of the rotary motor is fixedly connected to the bottom wall of the fixed shell, the output end of the rotary motor is fixedly connected to one side of the gear, the surface of the gear meshes with the gear plate, and the surface of the gear is rotatably connected to the inside of the slot on the surface of the tank.
[0010] Preferably, the support assembly includes an annular frame and multiple support plates, with the top of the annular frame fixedly connected to the surface of the tank and the bottom of the annular frame fixedly connected to the top of the multiple support plates.
[0011] Preferably, the water storage assembly includes an inlet pipe, a rotary joint, a water storage tank, and a drain pipe. The inner wall of the through hole on the surface of the tank cover is fixedly connected to the surface of the rotary joint. The top of the rotary joint is fixedly connected to one end of the inlet pipe. The bottom of the rotary joint is fixedly connected to the inner wall of the through hole on the top of the water storage tank. The inner wall of the through hole on the bottom of the water storage tank is fixedly connected to one end of the drain pipe. A slot is also provided at the bottom of the water storage tank. The slot is engaged with the top of the fixing ring. The surface of the drain pipe is rotatably connected to the inside of the dust removal port.
[0012] Preferably, a lower flange is fixedly connected to the top of the tank body, and an upper flange is fixedly connected to the bottom of the tank cover. The upper flange and the lower flange are fixedly connected by bolts.
[0013] Compared with related technologies, the waste heat recovery structure for industrial boilers provided by this utility model has the following beneficial effects: The drive motor drives the threaded rod to rotate, which in turn drives the two gears to extend the connecting box one and the connecting box two, causing the cleaning plate to move up and down along the inner wall of the tank. The drive assembly drives the gear plate to rotate, so that the cleaning plate cleans the inner wall of the tank and the outside of the water storage tank. The falling dust is discharged through the dust removal port, while reducing the space occupied inside the tank and increasing the heating area of the water storage tank by the waste heat of the exhaust gas from the air inlet pipe.
[0014] The rotating component drives the water tank to rotate, so that the heat from the air inlet pipe can evenly heat the water tank, and the supporting component supports the tank. Attached Figure Description
[0015] Figure 1 A schematic diagram of a preferred embodiment of an industrial boiler waste heat recovery structure provided by this utility model; Figure 2 This is a side view of the tank body shown in this utility model; Figure 3 This is a cross-sectional view of the tank body shown in this utility model; Figure 4 This is a side view of the water storage tank shown in this utility model; Figure 5 This is a side view of the rotating component shown in this utility model; Figure 6 This is a cross-sectional view of the rotating component shown in this utility model; Figure 7 This is a cross-sectional view of the rotary table shown in this utility model; Figure 8 This is a cross-sectional view of the telescopic component shown in this utility model; Figure 9 for Figure 3 Enlarged view of point A shown.
[0016] The diagram labels are as follows: 1. Tank body; 101. Air inlet pipe; 102. Exhaust pipe; 103. Water inlet pipe; 104. Rotary joint; 105. Tank cover; 106. Upper flange; 107. Lower flange; 108. Water storage tank; 109. Slot; 110. Drain pipe; 111. Dust removal port; 112. Sliding groove; 113. Gear disc; 2. Fixed shell; 201. Rotary motor; 202. Gear one; 3. Ring frame; 301. 4. Support plate; 401. Rotary table; 402. Connecting plate; 403. Gear ring; 404. Fixing ring; 405. Gear II; 406. Servo motor; 407. Fixing column; 5. Cleaning plate; 6. Fixing box; 601. Gear block I; 602. Gear III; 603. Connecting box I; 604. Gear block II; 605. Connecting box II; 606. Fixing plate; 607. Drive motor; 608. Threaded rod. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Please refer to the following: Figure 1-9 ,in, Figure 1 A schematic diagram of a preferred embodiment of an industrial boiler waste heat recovery structure provided by this utility model; Figure 2 This is a side view of the tank body shown in this utility model; Figure 3 This is a cross-sectional view of the tank body shown in this utility model; Figure 4 This is a side view of the water storage tank shown in this utility model; Figure 5 This is a side view of the rotating component shown in this utility model; Figure 6 This is a cross-sectional view of the rotating component shown in this utility model; Figure 7 This is a cross-sectional view of the rotary table shown in this utility model; Figure 8 This is a cross-sectional view of the telescopic component shown in this utility model; Figure 9 for Figure 3 Enlarged view of point A shown.
[0019] In the specific implementation process, such as Figure 1-9 As shown, it includes: a tank body 1, a tank cover 105, a gear disc 113, and a fixed shell 2. The top of the tank body 1 is movably connected to the bottom of the tank cover 105. An air inlet pipe 101 is fixedly connected to the surface of the tank body 1. A rotating component is fixedly connected to the inner wall of the tank body 1. A support component is provided at the bottom of the tank body 1. A dust removal port 111 is fixedly connected to the center of the bottom of the tank body 1. A sliding groove 112 is provided on the inner wall of the tank body 1. A water storage component is provided on the surface of the tank cover 105. An exhaust pipe 102 is fixedly connected to the inner wall of the through hole opened on the surface of the tank cover 105. The surface of the gear disc 113 is rotatably connected to the inner wall of the sliding groove 112 of the tank body 1. A telescopic component is provided at the bottom of the gear disc 113. One side of the fixed shell 2 is fixedly connected to the surface of the tank body 1. A drive component is provided on the inner wall of the fixed shell 2. The surface of the drive component is rotatably connected to the gear disc 113. The telescopic assembly includes a fixed box 6, a connecting box 1 603, a connecting box 2 605, a cleaning plate 5, two gear blocks 1 601, two gears 3 602, two gear blocks 2 604, and a drive mechanism. The top of the fixed box 6 is fixedly connected to the bottom of the gear disk 113. One side of each of the two gear blocks 1 601 is fixedly connected to both sides of the inner wall of the fixed box 6. The surface of the connecting box 1 603 is slidably connected to the inside of the fixed box 6. The surface of each gear 3 602 is rotatably connected to the inner wall of a through hole on the surface of the connecting box 1 603. The surfaces of the two gears 3 602 mesh with the two gear blocks 1 601 and the two gear blocks 2 604, respectively. One side of each of the two gear blocks 2 604 is fixedly connected to both sides of the connecting box 2 605. The surface of the connecting box 2 605 is slidably connected to the inside of the fixed box 605. Connected inside the first connecting box 603, the bottom of the second connecting box 605 is fixedly connected to the top of the cleaning plate 5, and one side of the drive mechanism is fixedly connected to the top of the first connecting box 603. The two cleaning ends of the cleaning plate 5 are attached to the inner wall of the tank 1 and the outer side of the water storage tank 108. The first connecting box 603 is moved by the drive mechanism, so that the two gears 602 drive the second connecting box 605 to extend, so that the cleaning plate 5 moves up and down along the inner wall of the tank 1. The cleaning plate 5 is rotated by the drive assembly, and the inner wall of the tank 1 and the outer side of the water storage tank 108 are cleaned. The falling dust is discharged through the dust removal port 111, reducing the space occupied by impurities in the tank 1 and increasing the heating area of the waste heat of the exhaust gas from the air inlet pipe 101 on the water storage tank 108. The drive mechanism includes a fixed plate 606, a drive motor 607, and a threaded rod 608. The bottom of the fixed plate 606 is fixedly connected to the top of the connecting box 603. One end of the drive motor 607 is fixedly connected to the top of the fixed plate 606. The output end of the drive motor 607 is fixedly connected to one end of the threaded rod 608. The surface of the threaded rod 608 is threadedly connected to the inner wall of the through hole opened on the surface of the fixed plate 606. The rotating assembly includes a rotary table 4, a gear ring 403, a fixed ring 404, a gear 405, a servo motor 406, and two connecting plates 401. The opposite sides of the two connecting plates 401 are fixedly connected to the surface of the rotary table 4, and the ends of the two connecting plates 401 away from the rotary table 4 are respectively fixedly connected to the inner wall of the tank 1. The rotary table 4 has a connecting ring 402 and a fixed post 407 inside. The inner side of the connecting ring 402 is fixedly connected to the surface of the fixed post 407. The bottom of the fixed ring 404 is fixedly connected to the top of the gear ring 403. The surface of the fixed ring 404 is rotatably connected to the inner wall of a circular groove on the surface of the rotary table 4. The inner side of 403 is rotatably connected to the surface of the fixed column 407. The surface of the gear ring 403 meshes with the second gear 405. One end of the servo motor 406 is fixedly connected to one side of the connecting ring 402. The output end of the servo motor 406 is fixedly connected to one side of the second gear 405. The servo motor 406 drives the second gear 405 and the gear ring 403 to rotate. The gear ring 403 drives the fixed ring 404 to rotate. The surface of the fixed ring 404 is locked and fixed to the bottom slot 109 of the water storage tank 108, which drives the water storage tank 108 to rotate, so that the hot exhaust gas from the air inlet pipe 101 can evenly heat the surface of the water storage tank 108. The drive assembly includes a rotary motor 201 and a gear 202. A slot is provided on the surface of the tank 1. One side of the rotary motor 201 is fixedly connected to the bottom wall of the fixed shell 2. The output end of the rotary motor 201 is fixedly connected to one side of the gear 202. The surface of the gear 202 meshes with the gear disk 113. The surface of the gear 202 is rotatably connected to the inside of the slot on the surface of the tank 1. The support assembly includes an annular frame 3 and multiple support plates 301. The top of the annular frame 3 is fixedly connected to the surface of the tank 1, and the bottom of the annular frame 3 is fixedly connected to the top of the multiple support plates 301. The water storage assembly includes an inlet pipe 103, a rotary joint 104, a water storage tank 108, and a drain pipe 110. The inner wall of the through hole on the surface of the tank cover 105 is fixedly connected to the surface of the rotary joint 104. The top of the rotary joint 104 is fixedly connected to one end of the inlet pipe 103. The bottom of the rotary joint 104 is fixedly connected to the inner wall of the through hole on the top of the water storage tank 108. The inner wall of the through hole on the bottom of the water storage tank 108 is fixedly connected to one end of the drain pipe 110. The bottom of the water storage tank 108 is also provided with a slot 109, which is engaged with the top of the fixing ring 404. The surface of the drain pipe 110 is rotatably connected to the inside of the dust removal port 111. The rotary joint 104 is a Dublin universal 55 series joint. The tank body 1 is fixedly connected to the top of the lower flange 107, and the tank cover 105 is fixedly connected to the bottom of the upper flange 106. The upper flange 106 and the lower flange 107 are fixedly connected by bolts.
[0020] The working principle provided by this utility model is as follows: The drive motor 607 rotates the threaded rod 608, causing the connecting box 603 to move. This causes the two gears 602 to extend the connecting box 605, allowing the cleaning plate 5 to move up and down along the inner wall of the tank 1. The rotary motor 201 is started, driving the gear 202 to rotate, which in turn drives the gear disc 113 and the fixed box 6 to rotate. This simultaneously drives the cleaning plate 5 to clean the inner wall of the tank 1 and the outer side of the water storage tank 108. The falling dust is discharged through the dust removal port 111, reducing the amount of impurities inside the tank 1. The space is increased to increase the heating area of the water storage tank 108 by the waste heat of the exhaust gas from the intake pipe 101. The exhaust gas is discharged through the exhaust pipe 102. The servo motor 406 drives the gear 405 and the gear ring 403 to rotate. The gear ring 403 drives the fixed ring 404 to rotate. The surface of the fixed ring 404 is locked to the slot 109 at the bottom of the water storage tank 108, which drives the water storage tank 108 to rotate. This makes the heat from the exhaust gas in the intake pipe 101 heat the surface of the water storage tank 108 evenly. The surface of the tank body 1 is supported by multiple support plates 301.
[0021] The circuits and controls involved in this utility model are all existing technologies and will not be described in detail here.
[0022] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A waste heat recovery structure for an industrial boiler, characterized in that, The tank includes a tank body (1), a tank cover (105), a gear plate (113), and a fixed shell (2). The top of the tank body (1) is movably connected to the bottom of the tank cover (105). An air inlet pipe (101) is fixedly connected to the surface of the tank body (1). A rotating component is fixedly connected to the inner wall of the tank body (1). A support component is provided at the bottom of the tank body (1). A dust removal port (111) is fixedly connected at the center of the bottom of the tank body (1). A sliding groove (112) is provided on the inner wall of the tank body (1). A water storage component is provided on the surface of the tank cover (105). An exhaust pipe (102) is fixedly connected to the inner wall of the through hole opened on the surface of the tank cover (105). The surface of the gear plate (113) is rotatably connected to the inner wall of the sliding groove (112) of the tank body (1). A telescopic component is provided at the bottom of the gear plate (113). One side of the fixed shell (2) is fixedly connected to the surface of the tank body (1). A drive component is provided on the inner wall of the fixed shell (2). The surface of the drive component is rotatably connected to the gear plate (113). The telescopic assembly includes a fixed box (6), a connecting box one (603), a connecting box two (605), a cleaning plate (5), two toothed blocks one (601), two gears three (602), two toothed blocks two (604), and a drive mechanism. The top of the fixed box (6) is fixedly connected to the bottom of the gear plate (113). One side of each of the two toothed blocks one (601) is fixedly connected to the two sides of the inner wall of the fixed box (6). The surface of the connecting box one (603) is slidably connected to the inside of the fixed box (6). The surface of the gears three (602) rotates... The two gears (602) are connected to the inner wall of the through hole on the surface of the connecting box (603). The surfaces of the two gears (602) mesh with the two gear blocks (601) and the two gear blocks (604) respectively. One side of the two gear blocks (604) is fixedly connected to both sides of the connecting box (605). The surface of the connecting box (605) is slidably connected to the inside of the connecting box (603). The bottom of the connecting box (605) is fixedly connected to the top of the cleaning plate (5). One side of the drive mechanism is fixedly connected to the top of the connecting box (603).
2. The industrial boiler waste heat recovery structure according to claim 1, characterized in that, The driving mechanism includes a fixed plate (606), a drive motor (607), and a threaded rod (608). The bottom of the fixed plate (606) is fixedly connected to the top of the connecting box (603). One end of the drive motor (607) is fixedly connected to the top of the fixed plate (606). The output end of the drive motor (607) is fixedly connected to one end of the threaded rod (608). The surface of the threaded rod (608) is threadedly connected to the inner wall of the through hole opened on the surface of the fixed plate (606).
3. The industrial boiler waste heat recovery structure according to claim 2, characterized in that, The rotating assembly includes a rotating platform (4), a gear ring (403), a fixed ring (404), a second gear (405), a servo motor (406), and two connecting plates (401). The two connecting plates (401) are fixedly connected to the surface of the rotating platform (4) on opposite sides. The ends of the two connecting plates (401) away from the rotating platform (4) are fixedly connected to the inner wall of the tank (1). The rotating platform (4) is provided with a connecting ring (402) and a fixed column (407) inside. The inner side of the connecting ring (402) is connected to the fixed column (407). 407) Surface fixed connection, the bottom of the fixed ring (404) is fixedly connected to the top of the gear ring (403), the surface of the fixed ring (404) is rotatably connected to the inner wall of the circular groove opened on the surface of the rotary table (4), the inner side of the gear ring (403) is rotatably connected to the surface of the fixed column (407), the surface of the gear ring (403) meshes with the second gear (405), one end of the servo motor (406) is fixedly connected to one side of the connecting ring (402), and the output end of the servo motor (406) is fixedly connected to one side of the second gear (405).
4. The industrial boiler waste heat recovery structure according to claim 3, characterized in that, The drive assembly includes a rotary motor (201) and a gear (202). A slot is provided on the surface of the tank (1). One side of the rotary motor (201) is fixedly connected to the bottom wall of the fixed shell (2). The output end of the rotary motor (201) is fixedly connected to one side of the gear (202). The surface of the gear (202) meshes with the gear disc (113). The surface of the gear (202) is rotatably connected to the inside of the slot on the surface of the tank (1).
5. The industrial boiler waste heat recovery structure according to claim 4, characterized in that, The support assembly includes a ring frame (3) and multiple support plates (301). The top of the ring frame (3) is fixedly connected to the surface of the tank (1), and the bottom of the ring frame (3) is fixedly connected to the top of the multiple support plates (301).
6. The industrial boiler waste heat recovery structure according to claim 5, characterized in that, The water storage assembly includes an inlet pipe (103), a rotary joint (104), a water storage tank (108), and a drain pipe (110). The inner wall of the through hole on the surface of the tank cover (105) is fixedly connected to the surface of the rotary joint (104). The top of the rotary joint (104) is fixedly connected to one end of the inlet pipe (103). The bottom of the rotary joint (104) is fixedly connected to the inner wall of the through hole on the top of the water storage tank (108). The inner wall of the through hole on the bottom of the water storage tank (108) is fixedly connected to one end of the drain pipe (110). The bottom of the water storage tank (108) is also provided with a slot (109). The slot (109) is engaged with the top of the fixing ring (404). The surface of the drain pipe (110) is rotatably connected to the inside of the dust removal port (111).
7. The industrial boiler waste heat recovery structure according to claim 6, characterized in that, The tank body (1) is fixedly connected to the top of the lower flange (107), and the tank cover (105) is fixedly connected to the bottom of the upper flange (106). The upper flange (106) and the lower flange (107) are fixedly connected by bolts.