A power plant full life cycle monitoring device
Patent Information
- Application Number
- CN202521393013.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-07-04
AI Technical Summary
[0003]然而,传统监测装置的散热结构多为固定形态,无法根据设备实际产热情况灵活调整散热方向和强度,导致散热效率低下,影响监测装置主体内部电子元件的稳定性和使用寿命,另一方面,除尘结构难以全面清除监测装置主体表面及周边的粉尘,粉尘堆积不仅会影响传感器的检测精度,还可能因静电吸附等问题引发设备故障
[0018] 1. This utility model, through an angle adjustment component, allows the support plate to rotate within the annular cavity at the top of the assembly frame. When the main body of the monitoring device is in a high-temperature environment, the first motor drives the drive gear to rotate the support plate, thereby adjusting the direction of the heat sink so that it can be precisely aligned with the high-temperature area. This allows for flexible adjustment of the heat dissipation direction and intensity, quickly and effectively dissipating the heat inside the main body of the monitoring device, preventing the internal electronic components from aging prematurely due to high temperatures, and significantly improving the stability and service life of the main body of the monitoring device.
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Figure CN224667001U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power plant equipment monitoring technology, and in particular to a power plant full life cycle monitoring device. Background Technology
[0002] During the entire life cycle monitoring of power plant equipment, the main body of the monitoring device is in a complex environment with high temperature and high dust concentration for a long time.
[0003] However, the heat dissipation structure of traditional monitoring devices is mostly fixed, which cannot flexibly adjust the direction and intensity of heat dissipation according to the actual heat generation of the equipment. This results in low heat dissipation efficiency, affecting the stability and service life of the electronic components inside the monitoring device. On the other hand, the dust removal structure is difficult to completely remove dust from the surface and surrounding area of the monitoring device. Dust accumulation not only affects the detection accuracy of the sensor, but may also cause equipment failure due to problems such as electrostatic adsorption.
[0004] Therefore, we provide a power plant full life cycle monitoring device. Utility Model Content
[0005] The purpose of this invention is to address the aforementioned technical problems by providing a power plant lifecycle monitoring device, thereby resolving the problems raised above.
[0006] In view of this, the present invention provides a power plant full life cycle monitoring device, including an assembly frame, a monitoring device body installed at the center of the assembly frame, a temperature control and dust removal component, and an adjustment mechanism;
[0007] The top of the assembly frame has an annular cavity;
[0008] The adjustment mechanism includes an angle adjustment component;
[0009] The angle adjustment assembly includes a support plate, a drive gear, and a first motor. The bottom of the support plate has a protruding part, which is adapted to be installed in the annular cavity at the top of the assembly frame. The outer periphery of the support plate has a toothed groove structure, which meshes with the drive gear. The drive gear is connected to the output end of the first motor, and the first motor is installed on the side frame of the assembly frame.
[0010] The temperature-controlled dust removal assembly includes a radiator and a vacuum cleaner, which are symmetrically installed below the support plate via the structural rod, with the output ends of both the radiator and the vacuum cleaner facing the main body of the monitoring device.
[0011] Preferably, one end of the structural rod is provided with a toothed cavity structure, and the structural rod extends to a position above the support plate.
[0012] Preferably, the adjustment mechanism further includes a height adjustment component, which includes two sets of positioning frames mounted on the support plate. The two sets of positioning frames are movably provided with a rotating shaft via bearings. A second motor on the side wall of one set of positioning frames is connected to the rotating shaft. An adjustment tooth is integrally provided in the middle of the rotating shaft. The adjustment tooth meshes with a tooth cavity structure on the end side of the structural rod extending above the support plate.
[0013] Preferably, the height adjustment components are provided in two sets, and each set of height adjustment components drives the radiator and the vacuum cleaner to rise and fall respectively.
[0014] Preferably, the ends of the radiator and the vacuum cleaner are provided with a slot structure, and the lower end of the structural rod passes through the slot structure of the radiator and the vacuum cleaner respectively, and is connected in a detachable manner with bolts.
[0015] Preferably, wear-resistant sliding sleeves are fitted at two through-cavity positions on the support plate, and the inner diameter of the wear-resistant sliding sleeves is adapted to the size of the structural rod.
[0016] Preferably, the assembly frame is also provided with a controller, which is electrically connected to the radiator, the vacuum cleaner, the first motor and the second motor.
[0017] Compared with the prior art, this utility model provides a power plant full life cycle monitoring device, which has the following beneficial effects:
[0018] 1. This utility model, through an angle adjustment component, allows the support plate to rotate within the annular cavity at the top of the assembly frame. When the main body of the monitoring device is in a high-temperature environment, the first motor drives the drive gear to rotate the support plate, thereby adjusting the direction of the heat sink so that it can be precisely aligned with the high-temperature area. This allows for flexible adjustment of the heat dissipation direction and intensity, quickly and effectively dissipating the heat inside the main body of the monitoring device, preventing the internal electronic components from aging prematurely due to high temperatures, and significantly improving the stability and service life of the main body of the monitoring device.
[0019] 2. In this utility model, the adjustment mechanism not only has an angle adjustment function, but also realizes the lifting and lowering of the radiator and the vacuum cleaner through the height adjustment component. The second motor in the height adjustment component drives the rotating shaft, which drives the adjustment teeth to mesh with the tooth cavity structure on the structural rod, thereby realizing the height adjustment of the radiator and the vacuum cleaner. Combined with the angle adjustment function, it can heat dissipate and vacuum the main body of the monitoring device without dead angles, ensuring the stability of the main body of the monitoring device.
[0020] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description
[0021] Figure 1 This is the overall view of the present utility model;
[0022] Figure 2 This is a schematic diagram of the support plate installation structure proposed in this utility model;
[0023] Figure 3 This is a schematic diagram of the height adjustment component structure proposed in this utility model;
[0024] Figure 4 This is a schematic diagram of the assembly frame structure proposed in this utility model.
[0025] In the diagram: 1. Assembly frame; 11. Ring cavity; 12. Controller; 2. Monitoring device main body; 3. Temperature control and dust removal assembly; 31. Radiator; 32. Vacuum cleaner; 4. Adjustment mechanism; 41. Support plate; 411. Gear structure; 412. Protruding part; 413. Wear-resistant sliding sleeve; 42. Drive gear; 43. First motor; 44. Positioning frame; 45. Rotating shaft; 451. Adjustment gear; 46. Second motor; 47. Structural rod. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example:
[0028] Please see Figure 1 - Figure 4 This embodiment of a power plant life cycle monitoring device includes: an assembly frame 1, a monitoring device body 2 installed at the center of the assembly frame 1, a temperature control and dust removal component 3, and an adjustment mechanism 4; the top of the assembly frame 1 has an annular cavity 11; the adjustment mechanism 4 includes an angle adjustment component; the angle adjustment component includes a support plate 41, a drive gear 42, and a first motor 43, the bottom of the support plate 41 has a protruding part 412, the protruding part 412 is adapted to be installed in the annular cavity 11 at the top of the assembly frame 1, the outer periphery of the support plate 41 has a toothed structure 411, the toothed structure 411 meshes with the drive gear 42, the drive gear 42 is connected to the output end of the first motor 43, the first motor 43 is installed on the side frame of the assembly frame 1; the temperature control and dust removal component 3 includes a radiator 31 and a vacuum cleaner 32, which are symmetrically installed below the support plate 41 by a structural rod 47, and the output ends of the radiator 31 and the vacuum cleaner 32 both face the monitoring device body 2.
[0029] In this system, by setting an angle adjustment component, the first motor 43 drives the drive gear 42 to rotate, which in turn drives the support plate 41 to rotate within the top annular cavity 11 of the assembly frame 1. This allows for flexible adjustment of the direction of the radiator 31 and the vacuum cleaner 32. When the main body 2 of the monitoring device is under different heating conditions, it can accurately target the high-temperature area for heat dissipation. This effectively overcomes the shortcomings of traditional heat dissipation structures that cannot be adjusted according to the actual heat generation of the equipment, significantly improves heat dissipation efficiency, and prevents the electronic components inside the main body 2 of the monitoring device from aging rapidly due to high temperatures, thus ensuring its stability and service life.
[0030] The heat sink 31 and vacuum cleaner 32 of the temperature-controlled dust removal component 3 are symmetrically installed below the rotatable support plate 41 via the structural rod 47, and the output ends of both are facing the main body 2 of the monitoring device. The rotation of the support plate 41 allows the vacuum cleaner 32 to cover the surface and surrounding area of the main body 2 of the monitoring device in all directions, effectively removing fine dust and avoiding dust accumulation that could affect the detection accuracy of the sensor.
[0031] The structural rod 47 has a toothed cavity structure at one end, and extends to the position above the support plate 41.
[0032] The adjustment mechanism 4 also includes a height adjustment component, which includes two sets of positioning frames 44 mounted on the support plate 41. The two sets of positioning frames 44 are movably mounted on a rotating shaft 45 via bearings. A second motor 46 on the side wall of one set of positioning frames 44 is connected to the rotating shaft 45. An adjustment tooth 451 is integrally provided in the middle of the rotating shaft 45. The adjustment tooth 451 meshes with the tooth cavity structure at the end of the structural rod 47 extending above the support plate 41.
[0033] The second motor 46 drives the rotating shaft 45 and the adjusting gear 451 to rotate together. Since the adjusting gear 451 meshes with the structural rod 47, it drives the structural rod 47 to move up and down, thereby realizing the height adjustment of the radiator 31 and the vacuum cleaner 32.
[0034] The height adjustment component, in conjunction with the angle adjustment component, greatly expands the monitoring range of the monitoring device. In the complex equipment environment of a power plant, the layout and installation height of different equipment vary. The key monitoring parts of some equipment may be located at higher or lower positions. Through the height adjustment component, the temperature control and dust removal component 3 can be precisely adjusted to the optimal height. Combined with the angle adjustment component to adjust the direction, the radiator 31 and the vacuum cleaner 32 can both target the high-temperature area of the equipment for heat dissipation and fully cover the surface of the equipment for dust removal. This avoids the deviation of monitoring data caused by improper monitoring position and significantly improves the accuracy and comprehensiveness of monitoring the entire life cycle of power plant equipment.
[0035] The radiator 31 and the vacuum cleaner 32 are equipped with a slot structure at their ends. The lower end of the structural rod 47 passes through the slot structure of the radiator 31 and the vacuum cleaner 32 respectively, and is connected in a detachable manner with bolts.
[0036] Among them, wear-resistant sliding sleeves 413 are fitted at two through-cavity positions on the support plate 41, and the inner diameter of the wear-resistant sliding sleeves 413 is adapted to the size of the structural rod 47.
[0037] Among them, the wear-resistant sliding sleeve 413 is fitted into the cavity of the support plate 41. Its material has wear-resistant properties. When the structural rod 47 moves up and down in the cavity of the support plate 41, the wear-resistant sliding sleeve 413 can effectively reduce the direct friction between the structural rod 47 and the inner wall of the cavity of the support plate 41. During the long-term operation of the power plant, it avoids problems such as surface wear and size reduction of the structural rod 47 caused by frequent friction, thereby extending the service life of the structural rod 47.
[0038] The assembly frame 1 is also equipped with a controller 12, which is electrically connected to the radiator 31, the vacuum cleaner 32, the first motor 43 and the second motor 46 through PLC programming technology.
[0039] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A power plant full life cycle monitoring device, characterized in that, include: Assembly frame (1), monitoring device body (2) installed at the center of the assembly frame (1), temperature control and dust removal assembly (3) and adjustment mechanism (4); The top of the assembly frame (1) is provided with an annular cavity (11); The adjustment mechanism (4) includes an angle adjustment component; The angle adjustment assembly includes a support plate (41), a drive gear (42), and a first motor (43). The support plate (41) has a protruding part (412) at the bottom, which is adapted to be installed in the annular cavity (11) at the top of the assembly frame (1). The support plate (41) has a toothed groove structure (411) on its outer periphery, which meshes with the drive gear (42). The drive gear (42) is connected to the output end of the first motor (43), which is mounted on the side frame of the assembly frame (1). The temperature-controlled dust removal component (3) includes a radiator (31) and a vacuum cleaner (32), which are symmetrically installed below the support plate (41) via a structural rod (47), and the output ends of the radiator (31) and the vacuum cleaner (32) are both facing the main body (2) of the monitoring device.
2. The power plant full life cycle monitoring device according to claim 1, characterized in that, The structural rod (47) has a toothed cavity structure at one end, and the structural rod (47) extends to the position above the support plate (41).
3. The power plant full life cycle monitoring device according to claim 1, characterized in that, The adjustment mechanism (4) further includes a height adjustment component, which includes two sets of positioning frames (44) mounted on the support plate (41). The two sets of positioning frames (44) are movably provided with a rotating shaft (45) via bearings. A second motor (46) on the side wall of one set of positioning frames (44) is connected to the rotating shaft (45). An adjustment tooth (451) is integrally provided in the middle position of the rotating shaft (45). The adjustment tooth (451) meshes with the tooth cavity structure at the end of the structural rod (47) extending above the support plate (41).
4. The power plant full life cycle monitoring device according to claim 3, characterized in that, The height adjustment components are provided in two sets, and each set of height adjustment components drives the radiator (31) and the vacuum cleaner (32) to rise and fall respectively.
5. A power plant full life cycle monitoring device according to claim 4, characterized in that, The ends of the radiator (31) and the vacuum cleaner (32) are provided with a slot structure. The lower end of the structural rod (47) passes through the slot structure of the radiator (31) and the vacuum cleaner (32) respectively, and is connected in a detachable manner with bolts.
6. A power plant full life cycle monitoring device according to claim 3, characterized in that, Wear-resistant sliding sleeves (413) are fitted at two through-cavity positions on the support plate (41), and the inner diameter of the wear-resistant sliding sleeves (413) is adapted to the size of the structural rod (47).
7. A power plant full life cycle monitoring device according to claim 1, characterized in that, The assembly frame (1) is also equipped with a controller (12), which is electrically connected to the radiator (31), the vacuum cleaner (32), the first motor (43) and the second motor (46).