A mold fitting machining production monitoring device

Abstract

The utility model discloses a mould accessory processing production monitoring equipment, including work table, one side of work table is provided with clamping monitoring mechanism, clamping monitoring mechanism includes the casing, the back of casing is fixedly connected with fixed base, one side fixedly connected with first motor of fixed base, the output fixedly connected with carousel of first motor. Through setting clamping monitoring mechanism, through PLC controller tension value, subsequently starting first motor work, through first motor drive carousel rotation, carousel drive fixed pin rotation, fixed pin drive frame body removal, frame body drive tension sensor removal, tension sensor drive connecting seat removal, connecting seat drive movable rod removal, movable rod drive fixed axle removal, fixed axle drive cross bar removal, cross bar drive connecting rod removal, connecting rod drive clamping plate removal, after tension sensor detects that tension value and setting value are same, can stop the work of first motor.

Description

Technical Field

[0001] This utility model relates to the field of mold component processing technology, specifically to a mold component processing production monitoring device. Background Technology

[0002] As a core component of the mold forming system, the machining accuracy of mold parts directly determines the forming quality, service life and production efficiency of the mold. Therefore, the clamping stability of materials is a key prerequisite for ensuring machining accuracy during the machining process of mold parts.

[0003] According to patent document CN213164216U, a locking device for precision mold parts processing is disclosed, specifically relating to the field of mold parts processing technology. The device includes a base plate, with a limiting seat at the top of the base plate. L-shaped seats are symmetrically inserted laterally into the interior of the limiting seat, and locking blocks are provided at the top of each of the two L-shaped seats. A connecting shaft is vertically inserted at the center of the outer surface of the base plate, with a second gear fixed at the top of the connecting shaft. A serrated rod is provided at the bottom end of each of the two L-shaped seats extending into the limiting seat. A first gear is connected to the bottom end of the connecting shaft, and a rack meshes with the outside of the first gear.

[0004] Currently, the mold component processing industry commonly uses traditional manual clamps or ordinary electric clamps to clamp and fix materials. The core function of these clamping devices is only to achieve the initial positioning of the materials, lacking real-time monitoring and precise control of clamping force. In actual production, due to the differences in materials, dimensions, and structures of different mold components, the required clamping force also varies. Existing clamping devices rely entirely on the operator's experience to judge the clamping tightness: if the operator makes a mistake based on experience, the clamping may be too tight, causing plastic deformation, surface damage, and other damage to the mold components, directly resulting in product scrap. If the clamping force is insufficient, the material is easily affected by cutting forces, equipment vibration, and other factors during processing, resulting in loosening and displacement, which in turn leads to precision problems such as dimensional deviations and hole misalignment. Subsequent rework requires a large amount of manpower and resources, seriously affecting production efficiency and increasing production costs. Utility Model Content

[0005] The purpose of this utility model is to provide a monitoring device for the processing of mold parts, in order to solve the problems mentioned in the background art. Currently, the mold part processing industry generally uses traditional manual clamps or ordinary electric clamps to clamp and fix materials. The core function of these clamping devices is only to achieve the initial positioning of materials, lacking the function of real-time monitoring and precise control of clamping force. In the actual production process, due to the differences in materials, sizes, and structures of different mold parts, the requirements for clamping force are also different. Existing clamping devices rely entirely on the operator's experience to judge the clamping tightness. If the operator makes a mistake based on experience, the clamping may be too tight, causing damage such as plastic deformation and surface crushing of the mold parts, directly resulting in product scrap. If the clamping force is insufficient, the material is easily affected by cutting forces, equipment vibration, and other factors during processing, resulting in loosening and displacement, which in turn leads to precision problems such as dimensional deviations and hole misalignment in the processing of parts. Subsequent rework requires a lot of manpower and resources, which seriously affects production efficiency and increases production costs.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a mold parts processing and production monitoring device, including a workbench, a clamping monitoring mechanism on one side of the workbench, the clamping monitoring mechanism including a housing, a fixed base fixedly connected to the back of the housing, a first motor fixedly connected to one side of the fixed base, a turntable fixedly connected to the output end of the first motor, a fixed pin fixedly connected to the top of the turntable, a frame movably connected to the surface of the fixed pin, a tension sensor fixedly connected to one side of the frame, a connecting seat fixedly connected to one side of the tension sensor, a movable rod movably connected to one side of the connecting seat, a fixed shaft movably connected to one side of the movable rod, a crossbar fixedly connected to the bottom of the fixed shaft, a connecting rod fixedly connected to one side of the crossbar, and a clamping plate fixedly connected to one side of the connecting rod.

[0007] Preferably, a position monitoring mechanism is provided on the other side of the worktable. The position monitoring mechanism includes an electric slide, the top of which is fixedly connected to the worktable. An adjusting rod is fixedly connected to one side of the electric slide, and a housing is fixedly connected to the top of the adjusting rod. A second motor is fixedly connected to the left side of the housing, and a lead screw is fixedly connected to the output end of the second motor. A threaded sleeve is threaded onto the surface of the lead screw, and the top of the threaded sleeve is fixedly connected to the housing. A CCD camera is provided on the top of the housing.

[0008] Preferably, both ends of the rear side of the inner cavity of the housing are fixedly connected to telescopic rods, and one side of the telescopic rod is fixedly connected to an L-shaped plate, and one side of the L-shaped plate is fixedly connected to the frame.

[0009] Preferably, the inner cavity of the crossbar is slidably connected to a slide rod, and both sides of the slide rod are fixedly connected to the housing.

[0010] Preferably, the top of the workbench is provided with sliding grooves on both sides, and the inner cavity of the sliding groove is slidably connected to a slider, and the top of the slider is fixedly connected to the box body.

[0011] Preferably, a cylinder is slidably connected to the rear side of the inner cavity of the threaded sleeve, and both sides of the cylinder are fixedly connected to the housing.

[0012] Preferably, a bracket is fixedly connected to the right side of the top of the workbench, one side of the bracket is fixedly connected to a CCD camera, and a PLC controller is fixedly connected to the right side of the bracket.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By setting a clamping monitoring mechanism, the workpiece is placed on top of the housing. Then, the tension value is controlled by the PLC controller, and the first motor is started. The first motor drives the turntable to rotate, the turntable drives the fixed pin to rotate, the fixed pin drives the frame to move, the frame drives the tension sensor to move, the tension sensor drives the connecting seat to move, the connecting seat drives the movable rod to move, the movable rod drives the fixed shaft to move, the fixed shaft drives the crossbar to move, the crossbar drives the connecting rod to move, and the connecting rod drives the clamping plate to move, so that the clamping plate comes into contact with the material. After the tension sensor detects that the tension value is the same as the set value, the first motor stops working, thus stably clamping the material.

[0015] 2. By setting up a position monitoring mechanism, the image of the material processing position is stored and uploaded to the PLC controller. Then, the electric slide is started, which drives the adjusting rod to move. The adjusting rod drives the housing to move, which in turn moves the housing back and forth, thereby adjusting the position of the material. The second motor is started, which drives the lead screw to rotate. The lead screw drives the threaded sleeve to move, which in turn moves the housing, thereby adjusting the position of the material left and right. At the same time, the CCD camera transmits the detection data to the PLC controller in real time for comparison. When the data matches, the electric slide and the second motor stop working, thus completing the material position adjustment. Processing can then begin, and the working position is monitored in real time during the processing. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 3 This is a schematic cross-sectional view of the box structure of this utility model;

[0019] Figure 4This is a three-dimensional structural diagram of the clamping and monitoring mechanism of this utility model from a first-view perspective.

[0020] Figure 5 This is a three-dimensional structural diagram of the clamping and monitoring mechanism of this utility model from a second perspective.

[0021] In the diagram: 1. Workbench; 2. Clamping and monitoring mechanism; 201. Housing; 202. Fixed base; 203. First motor; 204. Turntable; 205. Fixing pin; 206. Frame; 207. Tension sensor; 208. Connecting base; 209. Movable rod; 210. Fixed shaft; 211. Crossbar; 212. Connecting rod; 213. Clamping plate; 3. Position monitoring mechanism; 301. Electric slide table; 302. Adjusting rod; 303. Housing; 304. Second motor; 305. Lead screw; 306. Threaded sleeve; 307. Bracket; 308. CCD camera; 4. PLC controller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5This utility model provides a technical solution: a mold parts processing and production monitoring device, including a workbench 1, a clamping monitoring mechanism 2 is provided on one side of the workbench 1, the clamping monitoring mechanism 2 includes a housing 201, a fixed base 202 is fixedly connected to the back of the housing 201, a first motor 203 is fixedly connected to one side of the fixed base 202, a turntable 204 is fixedly connected to the output end of the first motor 203, a fixed pin 205 is fixedly connected to the top of the turntable 204, a frame 206 is movably connected to the surface of the fixed pin 205, and a tension sensor is fixedly connected to one side of the frame 206. 207. A connecting seat 208 is fixedly connected to one side of the tension sensor 207. A movable rod 209 is movably connected to one side of the connecting seat 208. A fixed shaft 210 is movably connected to one side of the movable rod 209. A crossbar 211 is fixedly connected to the bottom of the fixed shaft 210. A connecting rod 212 is fixedly connected to one side of the crossbar 211. A clamping plate 213 is fixedly connected to one side of the connecting rod 212. By setting up the clamping monitoring mechanism 2, the workpiece is placed on top of the housing 201. Then, the tension value is measured by the PLC controller 4, and subsequently, the first motor 203 is started to work. 3 drives the turntable 204 to rotate, the turntable 204 drives the fixing pin 205 to rotate, the fixing pin 205 drives the frame 206 to move, the frame 206 drives the tension sensor 207 to move, the tension sensor 207 drives the connecting seat 208 to move, the connecting seat 208 drives the movable rod 209 to move, the movable rod 209 drives the fixed shaft 210 to move, the fixed shaft 210 drives the crossbar 211 to move, the crossbar 211 drives the connecting rod 212 to move, the connecting rod 212 drives the clamping plate 213 to move, so that the clamping plate 213 comes into contact with the material, and the tension sensor 207 detects the tension value and sets the target value. Once the values ​​are the same, the operation of the first motor 203 can be stopped, thereby stabilizing the material. Telescopic rods are fixedly connected to both ends of the rear side of the inner cavity of the housing 201, and an L-shaped plate is fixedly connected to one side of each telescopic rod. One side of the L-shaped plate is fixedly connected to the frame 206. By setting the telescopic rods and L-shaped plate, the operation of the frame 206 is stabilized, providing balanced support for the frame 206. A sliding rod is slidably connected to the inner cavity of the crossbar 211, and both sides of the sliding rod are fixedly connected to the housing 201. By setting the sliding rod, the operation of the crossbar 211 is stabilized, providing balanced support for the crossbar 211.

[0024] Please see Figure 1 , Figure 2 and Figure 3On the other side of the workbench 1, a position monitoring mechanism 3 is provided. The position monitoring mechanism 3 includes an electric slide 301. The top of the electric slide 301 is fixedly connected to the workbench 1. An adjusting rod 302 is fixedly connected to one side of the electric slide 301. A housing 303 is fixedly connected to the top of the adjusting rod 302. A second motor 304 is fixedly connected to the left side of the housing 303. A lead screw 305 is fixedly connected to the output end of the second motor 304. A threaded sleeve 306 is threaded onto the surface of the lead screw 305. The top of the threaded sleeve 306 is fixedly connected to the housing. The housing 201 is fixedly connected, and a CCD camera 308 is installed on the top of the housing 201. A position monitoring mechanism 3 stores and uploads images of the material processing position to the PLC controller 4. Then, the electric slide 301 is activated, which moves the adjusting rod 302, which in turn moves the housing 303, thus moving the housing 201 back and forth to adjust the material position. The second motor 304 is then activated, which drives the lead screw 305 to rotate, and the lead screw 305 drives the threaded sleeve 30... 6. Movement: The threaded sleeve 306 moves the housing 201, allowing for left and right adjustment of the material's position. Simultaneously, the CCD camera 308 transmits detection data to the PLC controller 4 in real time for comparison. When the data matches, the electric slide table 301 and the second motor 304 stop working, thus completing the material position adjustment. Processing can then commence, with the working position monitored in real time during processing. Slide grooves are provided on both sides of the top of the worktable 1, with sliders slidably connected to the inner cavity of the grooves. The top of the sliders is fixedly connected to the housing 303. A cylinder is slidably connected to the rear side of the inner cavity of the threaded sleeve 306, with both sides of the cylinder fixedly connected to the housing 303. The cylinder stabilizes the threaded sleeve 306 and provides balanced support. A bracket 307 is fixedly connected to the right side of the top of the worktable 1. One side of the bracket 307 is fixedly connected to the CCD camera 308, and the right side of the bracket 307 is fixedly connected to the PLC controller 4. The bracket 307 stabilizes the operation of both the CCD camera 308 and the PLC controller 4.

[0025] Working principle: By setting the clamping monitoring mechanism 2, the workpiece is placed on top of the housing 201. Then, the tension value is set by the PLC controller 4, and the first motor 203 is started. The first motor 203 drives the turntable 204 to rotate, the turntable 204 drives the fixed pin 205 to rotate, the fixed pin 205 drives the frame 206 to move, the frame 206 drives the tension sensor 207 to move, the tension sensor 207 drives the connecting seat 208 to move, the connecting seat 208 drives the movable rod 209 to move, the movable rod 209 drives the fixed shaft 210 to move, the fixed shaft 210 drives the crossbar 211 to move, the crossbar 211 drives the connecting rod 212 to move, and the connecting rod 212 drives the clamping plate 213 to move, so that the clamping plate 213 contacts the material. After the tension sensor 207 detects that the tension value is the same as the set value, the first motor 203 stops working, thereby stably clamping the material.

[0026] By setting up the position monitoring mechanism 3, the image of the material processing position is stored and uploaded to the PLC controller 4. Then, the electric slide table 301 is started, which drives the adjusting rod 302 to move. The adjusting rod 302 drives the housing 303 to move, which in turn drives the shell 201 to move back and forth, thereby adjusting the position of the material. The second motor 304 is started, which drives the lead screw 305 to rotate. The lead screw 305 drives the threaded sleeve 306 to move, which in turn drives the shell 201 to move, thereby adjusting the position of the material left and right. At the same time, the CCD camera 308 transmits the detection data to the PLC controller 4 in real time for comparison. When the data matches, the electric slide table 301 and the second motor 304 stop working, thus completing the material position adjustment. Then, the processing can begin. The working position is also monitored in real time during the processing.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mold parts processing and production monitoring device, comprising a workbench (1), characterized in that: A clamping monitoring mechanism (2) is provided on one side of the workbench (1). The clamping monitoring mechanism (2) includes a housing (201). A fixed base (202) is fixedly connected to the back of the housing (201). A first motor (203) is fixedly connected to one side of the fixed base (202). A turntable (204) is fixedly connected to the output end of the first motor (203). A fixing pin (205) is fixedly connected to the top of the turntable (204). A frame (206) is movably connected to the surface of the fixing pin (205). A tension sensor (207) is fixedly connected to one side of the tension sensor (207), a connecting seat (208) is fixedly connected to one side of the tension sensor (207), a movable rod (209) is movably connected to one side of the connecting seat (208), a fixed shaft (210) is movably connected to one side of the movable rod (209), a crossbar (211) is fixedly connected to the bottom of the fixed shaft (210), a connecting rod (212) is fixedly connected to one side of the crossbar (211), and a clamping plate (213) is fixedly connected to one side of the connecting rod (212).

2. The mold component processing and production monitoring equipment according to claim 1, characterized in that: A position monitoring mechanism (3) is provided on the other side of the workbench (1). The position monitoring mechanism (3) includes an electric slide (301). The top of the electric slide (301) is fixedly connected to the workbench (1). An adjusting rod (302) is fixedly connected to one side of the electric slide (301). A housing (303) is fixedly connected to the top of the adjusting rod (302). A second motor (304) is fixedly connected to the left side of the housing (303). A lead screw (305) is fixedly connected to the output end of the second motor (304). A threaded sleeve (306) is threaded onto the surface of the lead screw (305). The top of the threaded sleeve (306) is fixedly connected to the housing (201). A CCD camera (308) is provided on the top of the housing (201).

3. The mold component processing and production monitoring equipment according to claim 1, characterized in that: Telescopic rods are fixedly connected to both ends of the rear side of the inner cavity of the housing (201), and an L-shaped plate is fixedly connected to one side of the telescopic rod, and one side of the L-shaped plate is fixedly connected to the frame (206).

4. The mold component processing and production monitoring equipment according to claim 1, characterized in that: The inner cavity of the crossbar (211) is slidably connected to a slide rod, and both sides of the slide rod are fixedly connected to the housing (201).

5. The mold component processing and production monitoring equipment according to claim 1, characterized in that: The workbench (1) has sliding grooves on both sides of its top, and the inner cavity of the sliding groove is slidably connected to a slider, and the top of the slider is fixedly connected to the box (303).

6. The mold component processing and production monitoring equipment according to claim 2, characterized in that: A cylinder is slidably connected to the rear side of the inner cavity of the threaded sleeve (306), and both sides of the cylinder are fixedly connected to the housing (303).

7. The mold component processing and production monitoring equipment according to claim 1, characterized in that: A bracket (307) is fixedly connected to the right side of the top of the workbench (1). One side of the bracket (307) is fixedly connected to a CCD camera (308). A PLC controller (4) is fixedly connected to the right side of the bracket (307).

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