Guard structure for dual output pressure transmitter

CN224667175UActive Publication Date: 2026-08-21HEINLANZ TIANJIN IND TECH CO LTD
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Patent Information

Application Number
CN202522240957.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-08-21
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

[0002]在工业过程控制领域,双输出压力变送器长期暴露于机械冲击、振动及温变环境中时,传统防护结构存在多重关键缺陷:采用橡胶垫圈或弹簧机械缓冲的设计易因老化失效和摩擦磨损丧失保护功能,同时高频振动会加速内部电路板焊点疲劳断裂,威胁设备可靠性;刚性外壳虽具备抗冲击特性,但因材料刚性会放大传导应力,导致传感器零点漂移,影响测量精度;焊接或一体成型外壳结构缺乏可维修性,故障时需整体更换设备,造成高昂停机成本,鉴于此,针对上述问题深入研究,遂有本案产生

Benefits of technology

[0009] This utility model provides a protective structure for a dual-output pressure transmitter. It offers the following advantages: The protective structure of this dual-output pressure transmitter adopts a modular, semi-casing design with an I-shaped cross-section. This design enhances resistance to deformation through a rigid sleeve structure and allows for quick assembly and disassembly via bolt-locked connecting plates, avoiding the high maintenance costs associated with welded or integrally molded housings. An integrated magnetic buffer system is located inside the sleeve. A magnetic repulsion damping layer is formed by a telescopic compression block with a convex telescopic groove and magnets of the same pole on a metal semi-circular rod. Upon impact, the reduced magnet spacing generates a reverse repulsive force that dissipates energy. This, combined with the spherical contact between the rubber buffer ball and the compression buffer arc block, disperses pressure, effectively solving the problems of rubber gasket aging and wear, and weld fatigue caused by high-frequency vibration. It also avoids zero-point drift caused by stress transmitted through the rigid housing. Through the synergistic effect of magnetic repulsion buffering, elastic rubber blocks, forced airflow cooling, modular assembly and disassembly, and a high-strength observation window, the durability, maintainability, and functionality of the protective structure are significantly improved.

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Abstract

The utility model discloses a protection structure of double output pressure transmitter, including the transmitter, the outside of transmitter is installed with protection structure, the protection structure includes a pair of half barrel of modular set, the half barrel of modular set's cross section is the I -shaped shape, install the connecting fixed plate on the half barrel of modular set, the connecting fixed plate becomes a plurality of along the outside of half barrel of modular set, a plurality of connecting fixed plate passes through bolt connection, the utility model relates to the protection technical field of transmitter, adopt the modularization half barrel of set of I -shaped cross section's module, through rigid sleeve structure enhancement anti -deformation ability again, and through the connecting fixed plate of bolt locking realizes quick dismounting, avoids the high maintenance cost of welding or integrated shell, the inside integration magnetic force buffer system of sleeve, and the same pole magnet on the telescopic extruding block of convex telescopic groove limit and metal semicircular rod constitute magnetic repulsion force damping layer, and the magnet interval reduces and generates reverse repulsion force energy consumption when impacting.
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Description

Technical Field

[0001] This utility model relates to the field of transmitter protection technology, specifically a protection structure for a dual-output pressure transmitter. Background Technology

[0002] In the field of industrial process control, when dual-output pressure transmitters are exposed to mechanical shock, vibration, and temperature changes for a long time, traditional protective structures have several key defects: designs using rubber gaskets or springs for mechanical buffering are prone to aging and wear, resulting in loss of protective function; at the same time, high-frequency vibration can accelerate fatigue fracture of internal circuit board solder joints, threatening equipment reliability; although rigid housings have shock resistance, the rigidity of the material amplifies the transmitted stress, causing zero-point drift of the sensor and affecting measurement accuracy; welded or one-piece molded housing structures lack maintainability, requiring the entire equipment to be replaced in case of failure, resulting in high downtime costs. In view of this, in-depth research was conducted to address the above problems, leading to this case. Summary of the Invention

[0003] To achieve the above objectives, this utility model provides the following technical solution: a protective structure for a dual-output pressure transmitter, comprising a transmitter, with a protective structure mounted on the outer side of the transmitter. The protective structure includes a pair of fitted half-tube barrels, each half-tube barrel having an I-shaped cross-section. A connecting fixing plate is mounted on each half-tube barrel, with multiple connecting fixing plates arranged along the outer side of the half-tube barrels. These multiple connecting fixing plates are connected by bolts. A semi-circular ring limiting block is mounted on each half-tube barrel, with multiple semi-circular ring limiting blocks mounted on the half-tube barrels. A buffer is mounted on the inner side of each semi-circular ring limiting block. The buffer includes a telescopic compression block. A plurality of telescopic grooves are formed on the semi-circular ring limiting block. The cross-sections of the telescopic grooves and the telescopic compression block are convex. Multiple telescopic compression blocks are movably inserted into the inner side of the telescopic grooves. A metal semi-circular rod is mounted on the semi-circular ring limiting block. Multiple metal rods are mounted on the metal semi-circular rod, which is connected to the metal semi-circular rod and the telescopic grooves. Telescopic magnet blocks are mounted on the metal semi-circular rod and the telescopic compression block. A compression buffer arc block is mounted on the telescopic compression block. A ball groove is formed on the compression buffer arc block, and a buffer ball is mounted inside the ball groove.

[0004] Preferably, a pair of insert glass slots are provided on the top of the pair of said set of half-buckets, and protective glass is installed on the inner side of the pair of said insert glass slots.

[0005] Preferably, the inner side of the set of half barrels is provided with a protective arc-shaped rubber block, and the set of half barrels and the protective arc-shaped rubber block are provided with heat dissipation holes.

[0006] Preferably, a filter screen is provided between the protective arc-shaped rubber block and the set of half-buckets.

[0007] Preferably, the buffer ball is made of rubber.

[0008] Preferably, a stabilizing sensor and an eddy current cooler are provided on the inner side of the set of half-buckets, an inflation pipe is installed on the eddy current cooler, and an inflation pump is installed on the inflation pipe. Beneficial effects

[0009] This utility model provides a protective structure for a dual-output pressure transmitter. It offers the following advantages: The protective structure of this dual-output pressure transmitter adopts a modular, semi-casing design with an I-shaped cross-section. This design enhances resistance to deformation through a rigid sleeve structure and allows for quick assembly and disassembly via bolt-locked connecting plates, avoiding the high maintenance costs associated with welded or integrally molded housings. An integrated magnetic buffer system is located inside the sleeve. A magnetic repulsion damping layer is formed by a telescopic compression block with a convex telescopic groove and magnets of the same pole on a metal semi-circular rod. Upon impact, the reduced magnet spacing generates a reverse repulsive force that dissipates energy. This, combined with the spherical contact between the rubber buffer ball and the compression buffer arc block, disperses pressure, effectively solving the problems of rubber gasket aging and wear, and weld fatigue caused by high-frequency vibration. It also avoids zero-point drift caused by stress transmitted through the rigid housing. Through the synergistic effect of magnetic repulsion buffering, elastic rubber blocks, forced airflow cooling, modular assembly and disassembly, and a high-strength observation window, the durability, maintainability, and functionality of the protective structure are significantly improved. Attached Figure Description

[0010] Figure 1 This is a front sectional view of the protective structure of the dual-output pressure transmitter described in this utility model.

[0011] Figure 2 This is a three-dimensional cross-sectional view of the protective structure of the dual-output pressure transmitter described in this utility model.

[0012] Figure 3 This is a side sectional view of the protective structure of the dual-output pressure transmitter described in this utility model.

[0013] In the diagram: 1. Set of half-buckets; 2. Connecting fixing plate; 3. Semi-circular ring limiting block; 4. Telescopic extrusion block; 5. Telescopic groove; 6. Metal semi-circular rod; 7. Metal rod; 8. Telescopic magnet block; 9. Extrusion buffer arc block; 10. Ball groove; 11. Buffer ball; 12. Inserted glass groove; 13. Protective glass; 14. Protective arc rubber block; 15. Heat dissipation hole. Detailed Implementation

[0014] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0015] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further. Example

[0016] Please see Figure 1-3 In the field of industrial process control, dual-output pressure transmitters need to be exposed to mechanical shock, vibration and temperature changes for a long time. Traditional protective structures have the following key defects: rubber gaskets or spring mechanical buffers are prone to aging failure and friction wear; high-frequency vibration can easily cause fatigue fracture of the solder joints of the internal circuit board of the transmitter; although rigid housings are impact resistant, they will amplify the transmitted stress, causing zero drift of the sensor; welded or one-piece molded housings require complete replacement for repair, resulting in high downtime costs; missing or insufficiently strong observation windows (such as acrylic sheets) make real-time diagnosis impossible and they are easily cracked by flying debris. Therefore, this application protects the protective structure of a dual-output pressure transmitter. By movably fitting a pair of semi-circular sleeves 1 onto the outside of the transmitter, and by pressing the connecting fixing plates 2 on the outside of the semi-circular sleeves 1 against each other, multiple connecting fixing plates 2 are pressed and fixed by bolts. Simultaneously, the compression of the transmitter by the pair of semi-circular sleeves 1 provides sleeve protection. At the same time, the transmitter is cushioned by the shock absorber inside the semi-circular ring limiting block 3 on the inner side of the semi-circular sleeves 1. The magnetic force is transferred to the metal semi-circular rod 6 → multiple metal rods 7 → the telescopic magnet 8 on the telescopic compression block 4 through the telescopic magnet 8 inside the shock absorber, thereby achieving... The magnetic repulsion telescopic extrusion block 4 causes the telescopic extrusion block 4 to stably extend and retract along the inner side of the telescopic groove 5. The telescopic extrusion block 4 drives the extrusion buffer arc block 9 and the buffer ball 11 on it to perform flexible annular telescopic and flexible extrusion on the transmitter, so that there is a buffer layer on the outside of the transmitter. At the same time, the protective arc rubber block 14 makes flexible contact with the transmitter. The deformation of the protective arc rubber block 14 provides buffering, and the heat dissipation holes 15 on the protective arc rubber block 14 dissipate heat while preventing excessive extrusion and damage. In summary, a pair of I-shaped semi-casings 1 cover the transmitter's outer side and are bolted together by multiple connecting plates 2 along the edges to form a rigid protective sleeve. Multiple semi-circular limiting blocks 3 are installed inside the sleeve to mount magnetic dampers. A telescopic compression block 4 is movably embedded in the telescopic groove 5 of the limiting block through a convex profile. A compression buffer arc block 9 with a rubber buffer ball 11 is mounted on it. A metal semi-circular rod 6 is fixed to the limiting block by a metal rod 7, forming a magnetic repulsion damping layer with the telescopic magnet block 8 on the telescopic compression block 4 and the corresponding magnet. During impact, the magnet spacing decreases, generating a reverse repulsive force to dissipate energy. The buffer ball 11 disperses pressure through spherical contact to adapt to unevenness in the outer casing. An auxiliary elastic layer is provided by a protective arc rubber block 14, whose deformation absorbs high-frequency vibrations. The rubber block and the sleeve's heat dissipation holes... The 15-fold alignment forms an air duct, while the filter screen is sandwiched between the protective arc rubber block 14 and the half-tube sleeve 1 to prevent dust from entering the heat dissipation hole 15. The vortex cooler integrated inside the sleeve is connected to an external air pump through an air inlet pipe to guide the low-temperature airflow into the heat dissipation air duct and is controlled by a stable sensor to start and stop the temperature control. The I-shaped sleeve cross-section enhances the resistance to deformation, the convex expansion groove 5 mechanically locks the buffer component to prevent it from falling out, and the top inserted glass groove 12 installs the protective glass 13 to achieve status visualization. The modular half-tube sleeve design supports quick disassembly and maintenance. Finally, the magnetic repulsion buffer avoids mechanical wear (the rubber ball and the rubber block constitute secondary protection), the vortex cooling forces airflow circulation to break through the heat dissipation bottleneck of the closed space, and the filter screen balances dust prevention and air permeability in the heat dissipation hole 15 to achieve long-term stable operation.

[0017] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. The protective structure of a dual-output pressure transmitter, characterized in that, The device includes a transmitter, on the outside of which a protective structure is installed. The protective structure includes a pair of fitted half-tube barrels (1). The cross-section of the fitted half-tube barrels (1) is I-shaped. A connecting fixing plate (2) is installed on the fitted half-tube barrels (1). Multiple connecting fixing plates (2) are arranged along the outside of the fitted half-tube barrels (1) and are connected by bolts. A semi-circular ring limiting block (3) is installed on the fitted half-tube barrels (1). Multiple semi-circular ring limiting blocks (3) are installed on the fitted half-tube barrels (1). A buffer is installed on the inner side of the semi-circular ring limiting block (3). The buffer includes a telescopic compression block (4). Multiple telescopic grooves (5) are opened on the semi-circular ring limiting block (3). The cross-section of the telescopic groove (5) and the telescopic extrusion block (4) is convex. The telescopic extrusion block (4) is movably inserted into the inner side of the telescopic groove (5). A metal semi-circular rod (6) is installed on the semi-circular ring limiting block (3). A plurality of metal rods (7) are installed on the metal semi-circular rod (6). The metal rods (7) are connected to the metal semi-circular rod (6) and the telescopic groove (5). A telescopic magnet block (8) is installed on the metal semi-circular rod (6) and the telescopic extrusion block (4). An extrusion buffer arc block (9) is installed on the telescopic extrusion block (4). A ball groove (10) is opened on the extrusion buffer arc block (9). A buffer ball (11) is installed on the inner side of the ball groove (10).

2. The protection structure of the dual-output pressure transmitter according to claim 1, characterized in that, A pair of insert glass slots (12) are provided on the top of the pair of said set of half barrels (1), and protective glass (13) is installed on the inner side of the pair of said insert glass slots (12).

3. The protective structure of the dual-output pressure transmitter according to claim 2, characterized in that, The inner side of the set half-bucket (1) is provided with a protective arc rubber block (14), and the set half-bucket (1) and the protective arc rubber block (14) are provided with heat dissipation holes (15).

4. The protective structure of the dual-output pressure transmitter according to claim 3, characterized in that, A filter screen is provided between the protective arc rubber block (14) and the set half barrel (1).

5. The protective structure of the dual-output pressure transmitter according to claim 4, characterized in that, The buffer ball (11) is made of rubber.

6. The protective structure of the dual-output pressure transmitter according to claim 5, characterized in that, The inner side of the set half-bucket (1) is provided with a stabilizing sensor and an eddy current cooler. An air inlet pipe is installed on the eddy current cooler, and an air pump is installed on the air inlet pipe.