Leakage-proof monitoring device for filter tank

Abstract

The utility model belongs to monitoring equipment technical field, specifically is filter tank anti -leakage monitoring devices, including filter, the filter bottom is firmly connected with support, the filter bottom is installed with the discharge cover, the filter bottom is firmly connected with the fixed ring, the fixed ring inboard wall rotation is connected with the gear ring, the filter bottom is installed with the driver, the driver output is firmly connected with the gear, the gear is meshed and is arranged in the gear ring middle part, the gear ring middle part is firmly connected with the first fixed link, the first fixed link middle part is equipped with the installation assembly, the installation assembly middle part is firmly connected with the collector, the discharge cover bottom is equipped with the monitoring assembly, the collector middle part is installed with the protection assembly, can through above -mentioned structure image recognition tiny leakage of gathering discharge cover position in time, discovers the problem of effective reduction wine waste and raw material pollution in time, reduces the corrosion and damage of equipment caused by leakage, reduces long -term maintenance cost.

Description

Technical Field

[0001] This utility model belongs to the field of monitoring equipment technology, specifically a filter tank leak prevention monitoring device. Background Technology

[0002] In brewing, the filter tank is a key piece of equipment. The filter tank is mainly used to separate the solid and fluid substances in the mash to obtain clear wort.

[0003] The filter tank mainly consists of a tank body, a sieve plate, a tillage device, and inlet and outlet ports. During use, untreated wort is transported from the fermentation tank to the filter tank. The wort needs to settle in the filter tank for a period of time so that the solid matter forms a uniform layer of wort at the bottom of the tank. The filtered wort flows out through the outlet port at the bottom of the filter tank.

[0004] During the filtration process, some wort or other liquids may remain at the bottom of the filter tank. It is necessary to unscrew the bottom drain port to drain them. After unscrewing it again, it may become too tight or too loose, resulting in a poor fit and causing liquid leakage.

[0005] Therefore, this utility model provides a filter tank leak prevention monitoring device. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: The filter tank anti-leakage monitoring device of this utility model includes a filter; a bracket is fixedly connected to the bottom of the filter; a discharge cover is installed at the bottom of the filter; a fixing ring is fixedly connected to the bottom of the filter; a toothed ring is rotatably connected to the inner side wall of the fixing ring; a driver is installed at the bottom of the filter; a gear is fixedly connected to the output end of the driver; the gear is meshed in the middle of the toothed ring; a first fixing rod is fixedly connected to the middle of the toothed ring; an installation component is provided in the middle of the first fixing rod; a collector is fixedly connected to the middle of the installation component; a monitoring component is provided at the bottom of the discharge cover; a protective component is installed in the middle of the collector; through the above structure, images of the discharge cover position can be collected periodically to identify minor leaks, timely detect leaks, effectively reduce the problem of wine waste and raw material contamination, reduce equipment corrosion and damage caused by leaks, reduce long-term maintenance costs, and periodically adjust the shooting angle of the collector to reduce shooting blind spots and reduce missed detections due to angle limitations, thus realizing real-time leak monitoring.

[0008] Preferably, the monitoring component includes a support rod; the support rod is fixed to the bottom of the discharge cover; a first spring is fixed to the bottom of the discharge cover; the first spring is disposed outside the support rod; a slider is fixed to the end of the first spring; the slider is slidably connected to the middle of the support rod; a sensor head is installed at the end of the support rod; two connecting rods are fixed to the middle of the slider; the two connecting rods are arranged opposite each other; an annular plate is fixed to the ends of the two connecting rods; a collection bag is fixed to the bottom of the annular plate; through the above structure, once the liquid leaks, it will naturally flow into the collection bag under the action of gravity and trigger the sensor head, which will cooperate with the collector to perform timely maintenance, and can collect the liquid when it leaks, reduce the residue of the liquid on the ground, and effectively maintain the cleanliness of the surrounding environment.

[0009] Preferably, the mounting assembly includes a mounting base; the mounting base is fixedly connected to the bottom of the side wall of the first fixed rod; two mounting slots are formed in the middle of the mounting base; the two mounting slots are arranged opposite each other; a mounting ring is installed in the middle of the mounting base; two insert rods are slidably connected in the middle of the mounting ring; a moving block is fixedly connected to the end of each insert rod; a second spring is fixedly connected to the middle of the moving block; the end of the second spring is fixedly connected to the middle of the mounting ring; the ends of the two insert rods are installed in the middle of the corresponding mounting slots; the data collector is fixedly connected in the middle of the mounting ring; the above structure allows for quick installation and disassembly of the data collector, facilitates regular maintenance of the data collector, reduces the need for tedious tool operations, and maintains a stable connection between the data collector and the first fixed rod, ensuring stable operation of the equipment and accuracy of the data.

[0010] Preferably, the protective component includes multiple locking blocks; the multiple locking blocks are fixedly connected to the side wall of the collector; a buckle is installed in the middle of the locking block; a rubber pad is fixedly connected to the inner side wall of the buckle; and a protective cover is fixedly connected to the ends of the multiple buckles. The above structure can effectively reduce the direct contact between dust and liquid in the external environment and the camera, effectively isolate the camera in the collector, reduce wear and corrosion on the camera surface, and allow for quick disassembly and replacement of the protective cover for easy subsequent maintenance.

[0011] Preferably, a second fixing rod is fixedly connected to the bottom of the fixing ring; a connecting plate is fixedly connected to the end of the second fixing rod; the connecting plate is arc-shaped; a sponge pad is fixedly connected to the inner side wall of the connecting plate; the above structure can effectively clean the surface of the protective cover regularly, reduce the accumulation of dust and impurities on the surface of the protective cover, keep the protective cover clean, so that the collector can capture clear and accurate images and improve the accuracy of monitoring data.

[0012] Preferably, a first magnetic block is fixed to the side wall of the first fixing rod; a second magnetic block is fixed to the side wall of the mounting ring; the first magnetic block and the second magnetic block attract each other when they are close; the above structure can quickly connect the mounting ring and the first fixing rod together, increase the stability of the collector after installation, and reduce the displacement and loosening caused by equipment vibration or external force.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. The filter tank leak prevention monitoring device of this utility model can periodically collect images of the discharge cap location to identify minute leaks, promptly detect leaks, effectively reduce wine waste and raw material contamination, reduce equipment corrosion and damage caused by leaks, lower long-term maintenance costs, and periodically adjust the camera angle to reduce blind spots and angle limitations that may lead to missed detections, thus achieving real-time leak monitoring.

[0015] 2. The filter tank leak prevention monitoring device of this utility model, through the above structure, once the liquid leaks, it will naturally flow into the collection bag under the action of gravity and trigger the sensor head, which works in conjunction with the collector to perform timely maintenance. It can also collect the liquid when it leaks, reduce the residue of wine on the ground, and effectively maintain the cleanliness of the surrounding environment. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a schematic diagram of the toothed ring structure in this utility model;

[0019] Figure 3 This is a schematic diagram of the monitoring component in this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the sponge pad in this utility model;

[0021] Figure 5 This is an exploded view of the mounting components in this utility model.

[0022] In the diagram: 1. Filter; 10. Bracket; 11. Discharge cover; 12. Fixing ring; 13. Gear ring; 14. Driver; 15. Gear; 16. First fixing rod; 17. Collector; 2. Monitoring component; 21. Support rod; 22. First spring; 23. Slider; 24. Sensor head; 25. Connecting rod; 26. Annular plate; 27. Collection bag; 3. Mounting component; 31. Mounting base; 32. Mounting groove; 33. Mounting ring; 34. Insert rod; 35. Moving block; 36. Second spring; 4. Protective component; 41. Locking block; 42. Protective cover; 43. Buckle; 44. Rubber pad; 5. Second fixing rod; 51. Connecting plate; 52. Sponge pad; 6. First magnetic block; 61. Second magnetic block. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] like Figures 1 to 5 As shown, the filter tank leak prevention monitoring device of this utility model embodiment includes a filter 1; a bracket 10 is fixedly connected to the bottom of the filter 1; a discharge cover 11 is installed at the bottom of the filter 1; a fixing ring 12 is fixedly connected to the bottom of the filter 1; a gear ring 13 is rotatably connected to the inner side wall of the fixing ring 12; a driver 14 is installed at the bottom of the filter 1; a gear 15 is fixedly connected to the output end of the driver 14; the gear 15 is meshed in the middle of the gear ring 13; a first fixing rod 16 is fixedly connected to the middle of the gear ring 13; an installation component 3 is provided in the middle of the first fixing rod 16; a collector 17 is fixedly connected to the middle of the installation component 3; a monitoring component 2 is provided at the bottom of the discharge cover 11; a protective component 4 is installed in the middle of the collector 17; during operation, after discharge, the discharge cover 11 is screwed and installed at the bottom of the filter 1, and the collector 17 is installed in the first fixing rod 16 through the installation component 3. The collector 17 will periodically scan the position of the discharge cover 11. Images are captured to observe whether there is a leak in the discharge cap 11. During the monitoring process, the driver 14 is turned on at regular intervals by the control system. When the driver 14 is turned on, the output end drives the gear 15 to rotate. The rotation of the gear 15 drives the gear ring 13 to rotate in the middle of the fixed ring 12. After rotating to other positions, it stops. At this time, the collector 17 is placed for a period of time and then captures images of the discharge cap 11 again. The monitoring component 2 monitors the discharge cap 11 in real time, thereby detecting the discharge cap 11 at different positions. Through the above structure, images of the position of the discharge cap 11 can be collected at regular intervals to identify minor leaks, detect leaks in time, effectively reduce the problem of wine waste and raw material contamination, reduce equipment corrosion and damage caused by leaks, reduce long-term maintenance costs, and periodically adjust the shooting angle of the collector 17 to reduce shooting blind spots and reduce missed detections due to angle limitations, so as to realize real-time leak monitoring.

[0025] like Figure 2 and Figure 3 As shown, the monitoring component 2 includes a support rod 21; the support rod 21 is fixed to the bottom of the discharge cover 11; a first spring 22 is fixed to the bottom of the discharge cover 11; the first spring 22 is disposed outside the support rod 21; a slider 23 is fixed to the end of the first spring 22; the slider 23 is slidably connected to the middle of the support rod 21; a sensor head 24 is installed at the end of the support rod 21; two connecting rods 25 are fixed to the middle of the slider 23; the two connecting rods 25 are arranged opposite each other; an annular plate 26 is fixed to the ends of the two connecting rods 25; a collection bag 27 is fixed to the bottom of the annular plate 26; during operation, after the discharge cover 11 is installed, when internal liquid leaks, it passes through the discharge cover 11. 1. The liquid flows downwards from the outer wall, passing through the discharge cover 11 and flowing to the bottom of the collection bag 27. During the accumulation of liquid, the collection bag 27, under the influence of gravity, moves downwards via the annular plate 26, causing the slider 23 to move. The first spring 22 is elastically stretched. When the first spring 22 moves downwards and contacts the sensor head 24, it transmits a signal to the control system, thereby promptly notifying the staff. Through the above structure, once the liquid leaks, it naturally flows into the collection bag 27 under the influence of gravity and triggers the sensor head 24, working with the collector 17 to perform timely maintenance. It can also collect the liquid when it leaks, reducing the amount of liquid residue on the ground and effectively maintaining the cleanliness of the surrounding environment.

[0026] like Figure 4 and Figure 5 As shown, the mounting assembly 3 includes a mounting base 31; the mounting base 31 is fixedly connected to the bottom of the side wall of the first fixed rod 16; two mounting slots 32 are opened in the middle of the mounting base 31; the two mounting slots 32 are arranged opposite to each other; a mounting ring 33 is installed in the middle of the mounting base 31; two insert rods 34 are slidably connected in the middle of the mounting ring 33; a moving block 35 is fixedly connected to the end of the insert rod 34; a second spring 36 is fixedly connected in the middle of the moving block 35; the end of the second spring 36 is fixedly connected in the middle of the mounting ring 33; the ends of the two insert rods 34 are installed in the middle of the corresponding mounting slots 32; the collector 17 is fixedly connected in the middle of the mounting ring 33; during operation, when installing the collector 17, first move the two moving blocks 35 outwards, and the second spring... Spring 36 is elastically stretched, and at the same time, insertion rod 34 slides outward in the middle of mounting ring 33, sliding mounting ring 33 into the mounting seat 31. When the end of insertion rod 34 moves to the position of the corresponding mounting groove 32, insertion rod 34 moves to the middle of mounting groove 32 when elastically reset by second spring 36, thereby fixing mounting ring 33 in mounting seat 31, and quickly installing and fixing data collector 17. The above structure can quickly install and disassemble data collector 17, which is convenient for regular maintenance of data collector 17, reduces the need for cumbersome operation with tools, and maintains a stable connection between data collector 17 and first fixing rod 16, ensuring stable operation of equipment and accuracy of data.

[0027] like Figure 4 and Figure 5As shown, the protective component 4 includes multiple locking blocks 41; the multiple locking blocks 41 are fixed to the side wall of the collector 17; a buckle 43 is installed in the middle of the locking block 41; a rubber pad 44 is fixed to the inner side wall of the buckle 43; a protective cover 42 is fixed to the end of the multiple buckles 43; during operation, the protective cover 42 is aligned with the camera position in the middle of the collector 17, the buckle 43 is placed on the side of the corresponding locking block 41, the protective cover 42 is rotated so that the multiple buckles 43 are locked in the middle of the corresponding locking block 41, the rubber pad 44 contacts the middle of the locking block 41, and is pressed against the rubber pad 44, the rubber pad 44 and the locking block 41 form an interference fit, fixing the buckle 43 in the middle of the locking block 41. The protective cover 42 is made of transparent material, and the collector 17 is protected by the protective cover 42. The above structure can effectively reduce the direct contact of dust and liquid in the external environment with the camera, effectively isolate the camera in the collector 17, reduce wear and corrosion on the camera surface, and allow the protective cover 42 to be quickly disassembled and replaced for easy subsequent maintenance.

[0028] like Figure 1 and Figure 4 As shown, a second fixing rod 5 is fixedly connected to the bottom of the fixing ring 12; a connecting plate 51 is fixedly connected to the end of the second fixing rod 5; the connecting plate 51 is arc-shaped; a sponge pad 52 is fixedly connected to the inner wall of the connecting plate 51; during operation, when the collector 17 moves to different angles, the protective cover 42 passes through the inner side of the sponge pad 52. At this time, the sponge pad 52 is in contact with the outer wall of the protective cover 42. When moving, the sponge pad 52 scrapes away the dust and impurities on the surface of the protective cover 42. Through the above structure, the surface of the protective cover 42 can be effectively cleaned regularly, reducing the accumulation of dust and impurities on the surface of the protective cover 42, keeping the protective cover 42 clean, so that the collector 17 can capture clear and accurate images and improve the accuracy of monitoring data.

[0029] like Figure 5 As shown, a first magnetic block 6 is fixedly connected to the side wall of the first fixing rod 16; a second magnetic block 61 is fixedly connected to the side wall of the mounting ring 33; the first magnetic block 6 and the second magnetic block 61 attract each other when they are close; during operation, when the mounting ring 33 is installed inside the mounting base 31, the second magnetic block 61 and the first magnetic block 6 quickly come into contact when they are close, and the mounting ring 33 is stably connected by the first magnetic block 6 and the second magnetic block 61. The above structure can quickly connect the mounting ring 33 and the first fixing rod 16 together, increase the stability of the collector 17 after installation, and reduce the displacement and loosening caused by equipment vibration or external force.

[0030] like Figure 3 As shown, the top side of the annular plate 26 is set with an incline. During operation, when liquid leaks out, the liquid is guided by the incline of the top side of the annular plate 26, so that the liquid accurately enters the inside of the collection bag 27. The above structure can guide the leaked liquid into the inside of the collection bag 27, reduce the splashing of liquid to the outside of the collection bag 27, and improve the collection effect.

[0031] During operation, after discharging, the discharge cover 11 is screwed onto the bottom of the filter 1. The data collector 17 is then installed in the first fixed rod 16 via the mounting assembly 3. At intervals, the data collector 17 captures images of the discharge cover 11 to observe for leaks. During monitoring, the control system periodically activates the driver 14. When the driver 14 is activated, its output drives the gear 15 to rotate. The rotation of the gear 15 causes the gear ring 13 to rotate in the middle of the fixed ring 12. After rotating to another position, the data collector 17 stops. After a period of time, it again captures images of the discharge cover 11. The monitoring assembly 2 also monitors the discharge cover 11 in real time. The system monitors the discharge caps 11 at different locations. After the discharge caps 11 are installed, when internal liquid leaks, it flows downward through the outer wall of the discharge cap 11 and flows to the bottom of the collection bag 27. During the accumulation of liquid, the collection bag 27, under the influence of gravity, moves the slider 23 downward via the annular plate 26. The first spring 22 is elastically stretched. When the first spring 22 moves downward and contacts the sensor head 24, it transmits a signal to the control system, thereby promptly notifying the staff. When installing the collector 17, firstly, the two moving blocks 35 are moved outward, the second spring 36 is elastically stretched, and at the same time, the insertion rod 34 slides outward in the middle of the mounting ring 33. The mounting ring 33 is slid into the mounting base 31. When the end of the insertion rod 34 moves to the corresponding mounting groove 32, the insertion rod 34 moves to the middle of the mounting groove 32 when it is elastically reset by the second spring 36, thereby fixing the mounting ring 33 in the mounting base 31. The collector 17 is quickly installed and fixed. The protective cover 42 is aligned with the camera position in the middle of the collector 17. The buckle 43 is placed on one side of the corresponding block 41. The protective cover 42 is rotated so that multiple buckles 43 are locked in the middle of the corresponding block 41. The rubber pad 44 contacts the middle of the block 41 and is pressed against the rubber pad 44. The rubber pad 44 and the block 41 form an interference fit, fixing the buckle 43 in the block 41. The protective cover 42 is made of transparent material and protects the collector 17. When the collector 17 moves at different angles, the protective cover 42 passes inside the sponge pad 52. At this time, the sponge pad 52 is in contact with the outer wall of the protective cover 42. When moving, the sponge pad 52 scrapes away dust and impurities on the surface of the protective cover 42. When the mounting ring 33 is installed inside the mounting base 31, the second magnetic block 61 and the first magnetic block 6 come close and quickly stick together. The first magnetic block 6 and the second magnetic block 61 make the mounting ring 33 stably connected. When liquid leaks out, the liquid is guided by the inclined surface on one side of the top of the annular plate 26 so that the liquid accurately enters the inside of the collection bag 27.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A filter tank leak prevention monitoring device, comprising a filter (1); characterized in that: The filter (1) is fixedly connected to a bracket (10) at its bottom; a discharge cover (11) is installed at the bottom of the filter (1); a fixing ring (12) is fixedly connected to the bottom of the filter (1); a toothed ring (13) is rotatably connected to the inner side wall of the fixing ring (12); a driver (14) is installed at the bottom of the filter (1); a gear (15) is fixedly connected to the output end of the driver (14); the gear (15) is meshed in the middle of the toothed ring (13); a first fixing rod (16) is fixedly connected to the middle of the toothed ring (13); an installation component (3) is provided in the middle of the first fixing rod (16); a collector (17) is fixedly connected to the middle of the installation component (3); a monitoring component (2) is provided at the bottom of the discharge cover (11); a protective component (4) is installed in the middle of the collector (17).

2. The filter tank leak prevention monitoring device according to claim 1, characterized in that: The monitoring component (2) includes a support rod (21); the support rod (21) is fixed to the bottom of the discharge cover (11); a first spring (22) is fixed to the bottom of the discharge cover (11); the first spring (22) is disposed outside the support rod (21); a slider (23) is fixed to the end of the first spring (22); the slider (23) is slidably connected to the middle of the support rod (21); a sensor head (24) is installed at the end of the support rod (21); two connecting rods (25) are fixed to the middle of the slider (23); the two connecting rods (25) are arranged opposite each other; an annular plate (26) is fixed to the ends of the two connecting rods (25); a collection bag (27) is fixed to the bottom of the annular plate (26).

3. The filter tank leak prevention monitoring device according to claim 1, characterized in that: The mounting assembly (3) includes a mounting base (31); the mounting base (31) is fixedly connected to the bottom of the side wall of the first fixed rod (16); two mounting slots (32) are opened in the middle of the mounting base (31); the two mounting slots (32) are arranged opposite to each other; a mounting ring (33) is installed in the middle of the mounting base (31); two insert rods (34) are slidably connected in the middle of the mounting ring (33); a moving block (35) is fixedly connected to the end of the insert rod (34); a second spring (36) is fixedly connected in the middle of the moving block (35); the end of the second spring (36) is fixedly connected in the middle of the mounting ring (33); the ends of the two insert rods (34) are installed in the middle of the corresponding mounting slots (32); the collector (17) is fixedly connected in the middle of the mounting ring (33).

4. The filter tank leak prevention monitoring device according to claim 1, characterized in that: The protective component (4) includes multiple locking blocks (41); the multiple locking blocks (41) are fixed to the side wall of the collector (17); a buckle (43) is installed in the middle of the locking block (41); a rubber pad (44) is fixed to the inner side wall of the buckle (43); and a protective cover (42) is fixed to the end of the multiple buckles (43).

5. The filter tank leak prevention monitoring device according to claim 1, characterized in that: The bottom of the fixing ring (12) is fixedly connected to a second fixing rod (5); the end of the second fixing rod (5) is fixedly connected to a connecting plate (51); the connecting plate (51) is arc-shaped; a sponge pad (52) is fixedly connected to the inner side wall of the connecting plate (51).

6. The filter tank leak prevention monitoring device according to claim 3, characterized in that: A first magnetic block (6) is fixed to the side wall of the first fixing rod (16); a second magnetic block (61) is fixed to the side wall of the mounting ring (33); the first magnetic block (6) and the second magnetic block (61) attract each other when they are close together.

7. The filter tank leak prevention monitoring device according to claim 2, characterized in that: The top side of the annular plate (26) is sloped.

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