A sealing tube detection device

CN224667202UActive Publication Date: 2026-08-21浙江中冠汽车部件制造有限公司
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Patent Information

Application Number
CN202521607067.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-30
Publication Date
2026-08-21
Estimated Expiration
2035-07-30

AI Technical Summary

Technical Problem

[0003]现在的气密性检测装置在对水管进行气密性检测时,进水管两端经常出现漏气的问题,进而影响水管气密性检测的精确度;检测的设备通常只能对单一型号的水管进行检测,通用性不强

Benefits of technology

[0012]1、本实用新型可适配不同长度、内径的密封胶管,通过气囊实现可靠密封,浸水检测直观精准,自动化操作减少人力,提升检测效率与准确性;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber tube detection relates to a sealed rubber tube detection device, include: detection pool and set up detection mechanism at detection pool both sides, and detection mechanism includes fixed detection module and mobile detection module, and fixed detection module includes lift cylinder no.
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Description

Technical Field

[0001] This utility model relates to the field of hose testing technology, and specifically to a sealing hose testing device. Background Technology

[0002] Water hoses used to be straight-ended, but with the upgrading of water hose products, tapered-ended hoses are now more commonly used. Regardless of whether they are straight-ended or tapered-ended, the airtightness of the hose must be tested. The airtightness testing fixture for straight-ended hoses involves sealing the inner wall of the hose, then injecting gas at a certain pressure using external equipment to test the airtightness.

[0003] Current air tightness testing devices often encounter air leakage problems at both ends of the inlet pipe when testing water pipes, which affects the accuracy of the air tightness test; the testing equipment can usually only test a single type of water pipe, and its versatility is not strong. Utility Model Content

[0004] This invention provides a sealing hose testing device to address the problems of existing technologies.

[0005] The objective of this utility model can be achieved through the following technical solution: A sealing hose testing device, comprising: a testing pool and testing mechanisms disposed on both sides of the testing pool. The testing mechanisms include a fixed testing module and a movable testing module. The fixed testing module includes a lifting cylinder 1 disposed at one end of the testing pool and a mounting plate 1 disposed at the end of the piston rod of the lifting cylinder 1. The movable testing module includes a lifting cylinder 2 disposed at the other end of the testing pool and a mounting plate 2 disposed at the end of the piston rod of the lifting cylinder 2. Both the mounting plate 1 and the mounting plate 2 are provided with sealing testing components. The sealing testing components of the fixed testing module are fixedly disposed at the lower end of the mounting plate. The sealing testing components of the movable testing module are slidably disposed at the lower end of the mounting plate 2 and locked by a limiting member. The sealing testing components include a fixed plate, a mounting seat disposed on the fixed plate, a sealing housing threadedly connected to the mounting seat, a supporting air inlet rod disposed in the middle of the sealing housing, a sealing airbag disposed in the sealing housing, and an air inlet pipe connected to the supporting air inlet rod and the sealing airbag pipe.

[0006] In a further improvement, an adjustment groove is provided through the second mounting plate, and the upper end of the fixing plate of the moving detection module is slidably adapted to the adjustment groove and locked by a limit bolt.

[0007] In a further improvement, the mounting base includes a base body, which is provided with a threaded portion, a strip-shaped air inlet groove and a circular air inlet hole from the outside to the inside. The air inlet pipe includes an air inlet pipe one connected to the supporting air inlet rod and an air inlet pipe two connected to the sealing airbag. The air inlet pipe one communicates with the circular air inlet hole, and the air inlet pipe two communicates with the strip-shaped air inlet groove.

[0008] As a further improvement, the detection pool is equipped with at least two sets of arc-shaped support members.

[0009] In a further improvement, the fixing plate includes a fixing plate one and a fixing plate two. The fixing plate one is located below the mounting plate one or the mounting plate two, and the fixing plate two is slidably mounted inside the mounting plate one, with the mounting seat fixed on the fixing plate two.

[0010] As a further improvement, a sealing gasket is provided between the supporting air intake rod and the sealing housing.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This utility model can be adapted to sealing tubes of different lengths and inner diameters, and achieves reliable sealing through airbags. Immersion testing is intuitive and accurate, and automated operation reduces manpower and improves testing efficiency and accuracy.

[0013] 2. The mounting base of this utility model supports quick replacement according to the diameter of the hose. When replacing, simply tighten the thread to complete the adaptation, without the need to adjust the air circuit structure. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This utility model Figure 1 A magnified view of part A in the middle;

[0016] Figure 3 This is a schematic diagram of the structure of the mounting base of this utility model;

[0017] Figure 4 This is a partial cross-sectional view of the sealing detection component of this utility model.

[0018] In the diagram, 1. Detection pool; 21. Fixed detection module; 211. Lifting cylinder one; 212. Mounting plate one; 22. Moving detection module; 221. Lifting cylinder two; 222. Mounting plate two; 2221. Adjustment groove; 3. Sealing detection assembly; 31. Fixed plate; 311. Fixed plate one; 312. Fixed plate two; 32. Mounting seat; 321. Sealing body; 322. Threaded part; 323. Strip-shaped air inlet groove; 324. Circular air inlet hole; 33. Sealing shell; 34. Supporting air inlet rod; 35. Sealing airbag; 36. Air inlet pipe; 361. Air inlet pipe one; 362. Air inlet pipe two; 37. Sealing gasket; 4. Arc-shaped support component. Detailed Implementation

[0019] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The following describes the embodiments and appendices. Figures 1-4 The technical solution of this utility model will be further described below.

[0022] Example 1

[0023] A sealant hose detection device, comprising: a detection pool 1 and detection mechanisms arranged on both sides of the detection pool 1. The detection mechanisms include a fixed detection module 21 and a movable detection module 22. The fixed detection module 21 includes a lifting cylinder 211 arranged at one end of the detection pool 1 and a mounting plate 212 arranged at the end of the piston rod of the lifting cylinder. The movable detection module 22 includes a lifting cylinder 221 arranged at the other end of the detection pool 1 and a mounting plate 222 arranged at the end of the piston rod of the lifting cylinder 221. Sealing detection components 3 are arranged on both the mounting plate 212 and the mounting plate 222. The sealing detection component 3 of the fixed detection module 21 is fixedly arranged at the lower end of the mounting plate 212. The sealing detection component 3 of the movable detection module 22 is slidably arranged at the lower end of the mounting plate 222 and is locked by a limiting member. The sealing detection component 3 includes a fixing plate 31, a mounting seat 32 arranged on the fixing plate 31, a sealing housing 33 threadedly connected to the mounting seat 32, a support air inlet rod 34 arranged in the middle of the sealing housing 33, a sealing airbag 35 arranged in the sealing housing 33, and an air inlet pipe 36 connected to the support air inlet rod 34 and the sealing airbag 35 through a pipeline.

[0024] As Figures 1-4 shown, in the actual use process of the present utility model, first, according to the length of the hose to be detected, slide the sealing detection component 3 of the movable detection module detection mechanism 22 to adjust the distance between the two detection components to match the hose length, and lock the position through the limiting member.

[0025] Secondly, respectively put the two ends of the hose onto the outer ends of the sealing housings 33 of the sealing detection components 3 of the two detection mechanisms, and ensure that the insertion depth meets the standard.

[0026] Thirdly, inflate the sealing airbags 35 on both sides through the air inlet pipe detection mechanism 36. After the airbags expand, they closely adhere to the inner wall of the hose and the outer wall of the sealing housing 33 to form seals at both ends. At this time, the inside of the hose is isolated from the water body in the detection pool, and only communicates with the external air source through the support air inlet rod detection mechanism 34.

[0027] Subsequently, simultaneously start the lifting cylinder 211 of the detection mechanism and the lifting cylinder 221 of the detection mechanism. The piston rods extend to drive the mounting plate 212 of the detection mechanism and the mounting plate 222 of the detection mechanism to descend, so that the hose is completely immersed in the clear water of the detection pool 1 of the detection mechanism and remains stable. Compressed air is introduced into the hose through the support air inlet rod detection mechanism 34 and kept under pressure, and observe the surface state of the hose in the water:

[0028] No bubbles: The sealing performance of the hose is qualified;

[0029] Bubbles present: The location where bubbles are generated is the leak point. Record the location and determine that the product is unqualified.

[0030] This invention can be adapted to sealing tubes of different lengths and inner diameters, achieves reliable sealing through an airbag, provides intuitive and accurate water immersion testing, and reduces manpower through automated operation, thereby improving testing efficiency and accuracy.

[0031] As a further preferred embodiment, an adjustment groove 2221 is provided through the mounting plate 222, and the upper end of the fixing plate 31 of the moving detection module 22 is slidably adapted to the adjustment groove 2221 and locked by a limiting bolt.

[0032] Specifically, the adjustment groove detection mechanism 2221 has symmetrical scale lines on both sides, and the fixed plate detection mechanism 31 has an indicator arrow on its side, which can intuitively read the adjustment distance and facilitate quick matching of rubber tubes of different lengths. When the position is adjusted to the correct position, it is locked by the limit bolt that passes through the slider. The end of the bolt is tightly attached to the upper surface of the mounting plate detection mechanism 222, generating friction to fix the slider position.

[0033] As a further preferred embodiment, the mounting base 32 includes a base body 321, which is provided with a threaded portion 322, a strip-shaped air inlet groove 323 and a circular air inlet hole 324 from the outside to the inside. The air inlet pipe 36 includes an air inlet pipe 361 connected to the supporting air inlet rod 34 and an air inlet pipe 362 connected to the sealing airbag 35. The air inlet pipe 361 communicates with the circular air inlet hole 324 and the air inlet pipe 362 communicates with the strip-shaped air inlet groove 323.

[0034] Specifically, the mounting base 32 supports quick replacement according to the hose diameter. When replacing, simply tighten the thread to complete the adaptation, without the need to adjust the air circuit structure.

[0035] After replacement, when the second intake pipe detection mechanism 362 is ventilated first, the gas is evenly filled into the sealing airbag detection mechanism 35 through the annular flow of the strip-shaped intake groove detection mechanism 323 of the mounting base detection mechanism 32. This ensures that the airbag expands synchronously along the circumference and fits tightly against the outer wall of the hose, matching the airbag size of the corresponding pipe diameter. After the seal is stable, the first intake pipe detection mechanism 361 is ventilated, and the gas enters the support intake rod detection mechanism 34 with the matching pipe diameter through the circular intake hole detection mechanism 324, and is stably filled into the hose.

[0036] As a further preferred embodiment, the detection pool 1 is provided with at least two sets of arc-shaped support members 4.

[0037] Specifically, when the hose is immersed in water, its bottom fits against the curved plate, forming multi-point support. This prevents the long hose from bending in the middle due to its own weight, ensuring that the hose remains horizontal and that all parts of its surface are covered by water. This prevents air bubbles from accumulating in blind spots caused by bending, thus improving the completeness of leak detection.

[0038] As a further preferred embodiment, the fixing plate 31 includes a first fixing plate 311 and a second fixing plate 312. The first fixing plate 311 is disposed below the first mounting plate 212 or the second mounting plate 222. The second fixing plate 312 is slidably mounted inside the first mounting plate 212, and the mounting base 32 is fixed to the second fixing plate 312. (Detection mechanism)

[0039] As a further preferred embodiment, a sealing gasket 37 is provided between the supporting air intake rod 34 and the sealing housing 33.

[0040] Specifically, the sealing gasket testing mechanism 37 can fill the assembly gap between the two, preventing the testing gas from leaking from the connection.

[0041] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. A sealing hose testing device, characterized in that, include: The test pool (1) and the test mechanism disposed on both sides of the test pool (1) are provided. The test mechanism includes a fixed test module (21) and a movable test module (22). The fixed test module (21) includes a lifting cylinder (211) disposed at one end of the test pool (1) and a mounting plate (212) disposed at the end of the piston rod of the lifting cylinder (211). The movable test module (22) includes a lifting cylinder (221) disposed at the other end of the test pool (1) and a mounting plate (222) disposed at the end of the piston rod of the lifting cylinder (221). Both the mounting plate (212) and the mounting plate (222) are provided with a sealing test component (3). The sealing detection component (3) of the fixed detection module (21) is fixedly installed at the lower end of the first mounting plate (212), and the sealing detection component (3) of the movable detection module (22) is slidably installed at the lower end of the second mounting plate (222) and locked by a limiting member. The sealing detection component (3) includes a fixed plate (31), a mounting seat (32) installed on the fixed plate (31), a sealing housing (33) threadedly connected to the mounting seat (32), a support air inlet rod (34) installed in the middle of the sealing housing (33), a sealing airbag (35) installed in the sealing housing (33), and an air inlet pipe (36) connected to the support air inlet rod (34) and the sealing airbag (35). The mounting base (32) includes a base body (321), which is provided with a threaded part (322), a strip-shaped air inlet groove (323) and a circular air inlet hole (324) from the outside to the inside. The air inlet pipe (36) includes an air inlet pipe one (361) connected to the supporting air inlet rod (34) and an air inlet pipe two (362) connected to the sealing airbag (35). The air inlet pipe one (361) is in communication with the circular air inlet hole (324), and the air inlet pipe two (362) is in communication with the strip-shaped air inlet groove (323). The detection pool (1) is provided with at least two sets of arc-shaped support members (4); The fixing plate (31) includes a fixing plate one (311) and a fixing plate two (312). The fixing plate one (311) is located below the mounting plate one (212) or the mounting plate two (222). The fixing plate two (312) is slidably mounted inside the mounting plate one (212) and the mounting seat (32) is fixed on the fixing plate two (312).

2. The sealing hose testing device according to claim 1, characterized in that, An adjustment groove is provided through the second mounting plate (222), and the upper end of the fixing plate (31) of the moving detection module (22) is slidably adapted to the adjustment groove and locked by the limiting bolt.

3. The sealing hose testing device according to claim 1, characterized in that, A sealing gasket (37) is provided between the supporting air intake rod (34) and the sealing housing (33).