A vertical bearing tester

Abstract

The utility model discloses a vertical bearing testing machine relates to bearing test technical field, including base, power module, power spindle subassembly, bearing test subassembly, exciting loading module and radial loading module, and bearing test subassembly includes support seat and main shaft, and the top of support seat is provided with the detection mechanism for detecting the wobble of main shaft, the detection mechanism includes a plurality of support blocks of fixed connection in the top of support seat, and each support block's lateral wall is connected with moving plate through first telescopic mechanism, the lateral wall of moving plate is provided with ball, and ball can roll on the lateral wall of main shaft, the top of support seat is provided with the detection component for detecting the movement of moving plate. This kind of vertical bearing testing machine, when testing, it is convenient for the real -time detection of the wobble of main shaft, so as to carry out overhauling replacement in time, guarantees its test accuracy.

Description

Technical Field

[0001] This utility model relates to the field of bearing testing technology, and in particular to a vertical bearing testing machine. Background Technology

[0002] This research focuses on real-time monitoring and analysis of the flow characteristics of lubricating oil in rolling bearings. A vertical bearing testing machine is employed, primarily examining the flow behavior of lubricating oil under different operating conditions and lubrication parameters. A multi-physics sensor array is used to monitor key parameters of lubricating oil flow in real time, such as flow velocity, pressure, and temperature changes. Artificial intelligence technology is then used for big data analysis to establish a model relating lubricating oil flow characteristics to bearing performance. This research will provide a scientific basis for the optimized design and performance improvement of bearing lubrication systems and contribute to improving the operational reliability of bearings under extreme conditions. The system mainly includes a base, power module, power spindle assembly, bearing testing assembly, vibration loading module, and radial loading module. The bearing testing assembly includes a support base and a spindle.

[0003] However, when existing vertical bearing testing machines are in use, the power spindle assembly will experience wear under long-term high load, loading and vibration operation, such as bearing raceway wear and power spindle journal wear, which affects the rotation accuracy and causes shaking. This is not easy to detect in time and affects the accuracy of the test. Utility Model Content

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a vertical bearing testing machine, comprising a base, a power module, a power spindle assembly, a bearing testing assembly, a vibration loading module, and a radial loading module, wherein the bearing testing assembly comprises a support base and a spindle, and the top of the support base is provided with a detection mechanism for detecting the sway of the spindle; The detection mechanism includes multiple support blocks fixedly connected to the top of the support base, and each support block has a movable plate connected to its side wall via a first telescopic mechanism. The side wall of the movable plate is provided with ball bearings, which can roll on the side wall of the main shaft. The top of the support base is provided with a detection component for detecting the movement of the movable plate.

[0005] Preferably, the first telescopic mechanism includes a connecting block fixedly connected to the side wall of the support block, and two movable rods are inserted into the side wall of the connecting block. One end of each movable rod is fixed to the side wall of the movable plate, and the other end of each movable rod is fixedly connected to a stop block. A first spring is sleeved on the side wall of each movable rod.

[0006] Preferably, the detection component includes an L-shaped plate fixedly connected to the top of the support base, and a V-shaped plate connected to the top of the L-shaped plate via a second telescopic mechanism. A push plate is fixedly connected to the side wall of the V-shaped plate, and a connecting plate is fixedly connected to the side wall of one of the L-shaped plates. A distance sensor is fixedly inserted into the top of the connecting plate, and an annular plate is connected to the bottom of the connecting plate via a third telescopic mechanism. The side wall of the stop is provided with a push mechanism for pushing the V-shaped plate to move upward.

[0007] Preferably, the pushing mechanism includes a fixed block fixedly connected to the side wall of the support block, and a rotating plate is rotatably connected to the side wall of the fixed block via a rotating shaft. The upper end of the rotating plate is inserted into a V-shaped plate, and a sliding groove is provided on the side wall of the rotating plate. An installation block is fixedly connected to the side wall of the stop block, and a pushing pin is fixedly connected to the side wall of the installation block, and the pushing pin is inserted into the sliding groove.

[0008] Preferably, the second telescopic mechanism includes two first sleeve rods fixedly connected to the top of the V-shaped plate, and each first sleeve rod has a first sleeve sleeved on its side wall. The upper end of the first sleeve sleeve is fixed to the top of the L-shaped plate, and each first sleeve sleeve has a second spring sleeved on its side wall.

[0009] Preferably, the third telescopic mechanism includes two second sleeves fixedly connected to the bottom of the connecting plate, and a second sleeve rod is inserted into each second sleeve. The lower end of the second sleeve rod is fixed to the top of the annular plate, and a third spring is sleeved on the side wall of each second sleeve.

[0010] The beneficial effects of the technical solution provided by this utility model are: This utility model of a vertical bearing testing machine, by setting up a detection mechanism, facilitates real-time detection of spindle wobbling during testing, enabling timely maintenance and replacement, and ensuring the accuracy of the test. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the overall structure of the neutral bearing testing machine of this utility model; Figure 2 This is a schematic diagram of the detection mechanism in this utility model; Figure 3 This is a schematic diagram of the pushing mechanism in this utility model; Figure 4This is a schematic diagram of the structure of the second telescopic mechanism and the third telescopic mechanism in this utility model; Figure 5 This is a schematic diagram showing the position of the first telescopic mechanism in this utility model; Figure 6 yes Figure 5 A magnified structural diagram of point A in the middle.

[0013] In the diagram: 101, base; 102, power module; 103, power spindle assembly; 104, bearing test assembly; 105, vibration loading module; 106, radial loading module; 107, support seat; 108, spindle; 201, connecting block; 202, moving rod; 203, stop block; 204, first spring; 301, L-shaped plate; 302, V-shaped plate; 303, annular plate; 304, push plate; 305, connecting plate; 306, distance sensor; 401, fixing block; 402, rotating shaft; 403, rotating plate; 404, slide groove; 405, mounting block; 406, push pin; 501, first sleeve rod; 502, first sleeve tube; 503, second spring; 601, second sleeve rod; 602, second sleeve tube; 603, third spring; 701, support block; 702, moving plate; 703, ball bearing. Detailed Implementation

[0014] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0015] In the following description, for the sake of clarity and conciseness, not all of the multiple components shown in the figures are described. The figures illustrate multiple components that provide a fully achievable disclosure of this invention for those skilled in the art. The operation of many of these components will be familiar and obvious to those skilled in the art. Example

[0016] like Figures 1-6 As shown, this embodiment provides a vertical bearing testing machine, including a base 101, a power module 102, a power spindle assembly 103, a bearing testing assembly 104, a vibration loading module 105, and a radial loading module 106. The bearing testing assembly 104 includes a support base 107 and a spindle 108. The top of the support base 107 is provided with a detection mechanism for detecting the sway of the spindle 108. The testing mechanism includes multiple support blocks 701 fixedly connected to the top of the support base 107, and each support block 701 has a moving plate 702 connected to its side wall via a first telescopic mechanism. The side wall of the moving plate 702 is provided with ball bearings 703, which can roll on the side wall of the spindle 108. The top of the support base 107 is provided with a testing component for detecting the movement of the moving plate 702. During the test, it is convenient to detect the shaking of the spindle 108 in real time so as to carry out timely maintenance and replacement and ensure the accuracy of the test.

[0017] The first telescopic mechanism includes a connecting block 201 fixedly connected to the side wall of the support block 701, and two moving rods 202 are inserted into the side wall of the connecting block 201. One end of the moving rod 202 is fixed to the side wall of the moving plate 702, and the other end of the moving rod 202 is fixedly connected to a stop block 203. A first spring 204 is sleeved on the side wall of each moving rod 202, which guides and resets the movement of the moving plate 702.

[0018] The detection assembly includes an L-shaped plate 301 fixedly connected to the top of the support 107, and a V-shaped plate 302 connected to the top of the L-shaped plate 301 via a second telescopic mechanism. A push plate 304 is fixedly connected to the side wall of the V-shaped plate 302, and a connecting plate 305 is fixedly connected to the side wall of one of the L-shaped plates 301. A distance sensor 306 is fixedly inserted into the top of the connecting plate 305, and an annular plate 303 is connected to the bottom of the connecting plate 305 via a third telescopic mechanism. A push mechanism for pushing the V-shaped plate 302 upward is provided on the side wall of the stop block 203. When the main shaft 108 shakes, the ball bearings 70... 3. The moving plate 702 is pushed to move closer to the connecting block 201. When the moving plate 702 moves, it can push the V-shaped plate 302 upward through the pushing mechanism. When the V-shaped plate 302 moves upward, it can drive the pushing plate 304 to move upward synchronously and push the annular plate 303 upward. When the V-shaped plate 302 moves upward, it can drive the pushing plate 304 to move upward synchronously and push the annular plate 303 upward. This movement is detected by the distance sensor 306, which facilitates real-time detection of the shaking of the spindle 108 so that timely maintenance and replacement can be carried out to ensure the accuracy of the test.

[0019] The pushing mechanism includes a fixed block 401 fixedly connected to the side wall of the support block 701, and a rotating plate 403 rotatably connected to the side wall of the fixed block 401 via a rotating shaft 402. The upper end of the rotating plate 403 is inserted into the V-shaped plate 302, and a sliding groove 404 is formed on the side wall of the rotating plate 403. A mounting block 405 is fixedly connected to the side wall of the stop block 203, and a pushing pin 406 is fixedly connected to the side wall of the mounting block 405. The pushing pin 406 is inserted into the sliding groove 404. When the main shaft 108 shakes... When the amplitude is large, the ball bearing 703 pushes the moving plate 702 to move closer to the connecting block 201, the first spring 204 is compressed, and the moving rod 202 can drive the stop block 203 to move, and then the mounting block 405 drives the push pin 406 to slide in the slide groove 404, which can push the rotating plate 403 to rotate along the rotating shaft 402. When the upper end of the rotating plate 403 slides along the side wall of the V-shaped plate 302, it can push the V-shaped plate 302 to move upward.

[0020] The second telescopic mechanism includes two first sleeve rods 501 fixedly connected to the top of the V-shaped plate 302, and a first sleeve 502 is sleeved on the side wall of each first sleeve rod 501. The upper end of the first sleeve 502 is fixed to the top of the L-shaped plate 301, and a second spring 503 is sleeved on the side wall of each first sleeve 502, which guides and resets the movement of the V-shaped plate 302.

[0021] The third telescopic mechanism includes two second sleeves 602 fixedly connected to the bottom of the connecting plate 305, and a second sleeve rod 601 is inserted into each second sleeve 602. The lower end of the second sleeve rod 601 is fixed to the top of the annular plate 303, and a third spring 603 is sleeved on the side wall of each second sleeve 602, which guides and resets the movement of the V-shaped plate 302.

[0022] Working principle: During the test, the bearing to be tested is installed in the bearing test assembly 104. The power module 102 is started and rotated under the drive of the power module 102. The power spindle assembly 103, as the core support and power transmission component of the bearing test assembly, drives the bearing and other components in the bearing test assembly to move in a set manner through the spindle 108, simulating the working rotation of the bearing. The vibration loading module 105 is used to apply vibration load to the bearing test assembly to simulate the vibration and impact that the bearing may be subjected to in actual operation, so as to test the performance of the bearing under vibration conditions, such as vibration resistance and the impact of vibration on bearing operation. The radial loading module 106 mainly applies radial load to the bearing test assembly to simulate the radial force that the bearing bears in actual operation, such as the radial pressure that the bearing is subjected to when mechanical equipment is running, so as to test the bearing capacity, wear condition and other performance of the bearing under radial load.

[0023] During the test, under the action of the first spring 204, the ball 703 abuts against the side wall of the main shaft 108. When the main shaft 108 rotates, it can drive the ball 703 to roll. At the same time, under the action of the first spring 204, the ball 703 can play a certain limiting effect on the main shaft 108 and reduce its shaking.

[0024] Furthermore, when the spindle 108 vibrates significantly, the ball bearing 703 pushes the moving plate 702 towards the connecting block 201, compressing the first spring 204. The moving rod 202 then moves the stop block 203, which in turn drives the push pin 406 to slide within the groove 404 via the mounting block 405. This causes the rotating plate 403 to rotate along the shaft 402. When the upper end of the rotating plate 403 slides along the side wall of the V-shaped plate 302, it pushes the V-shaped plate 302 upwards. Simultaneously, the second spring 503 is compressed. As the V-shaped plate 302 moves upwards, it drives the push plate 304 to move upwards synchronously, pushing the annular plate 303 upwards. The third spring 603 is compressed. At this point, the distance sensor 306 can detect the vibration of the spindle 108 in real time, facilitating timely maintenance and replacement to ensure the accuracy of the test.

[0025] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A vertical bearing testing machine, comprising a base (101), a power module (102), a power spindle assembly (103), a bearing testing assembly (104), a vibration loading module (105), and a radial loading module (106), wherein the bearing testing assembly (104) comprises a support base (107) and a spindle (108), characterized in that: The top of the support base (107) is provided with a detection mechanism for detecting the wobbling of the spindle (108); The detection mechanism includes multiple support blocks (701) fixedly connected to the top of the support base (107), and the side wall of each support block (701) is connected to a movable plate (702) through a first telescopic mechanism. The side wall of the movable plate (702) is provided with a ball (703), and the ball (703) can roll on the side wall of the main shaft (108). The top of the support base (107) is provided with a detection component for detecting the movement of the movable plate (702).

2. The vertical bearing testing machine according to claim 1, characterized in that: The first telescopic mechanism includes a connecting block (201) fixedly connected to the side wall of the support block (701), and two moving rods (202) are inserted into the side wall of the connecting block (201). One end of the moving rod (202) is fixed to the side wall of the moving plate (702), and the other end of the moving rod (202) is fixedly connected to a stop block (203). A first spring (204) is sleeved on the side wall of each moving rod (202).

3. A vertical bearing testing machine according to claim 2, characterized in that: The detection assembly includes an L-shaped plate (301) fixedly connected to the top of the support base (107), and a V-shaped plate (302) is connected to the top of the L-shaped plate (301) via a second telescopic mechanism. A push plate (304) is fixedly connected to the side wall of the V-shaped plate (302), and a connecting plate (305) is fixedly connected to the side wall of one of the L-shaped plates (301). A distance sensor (306) is fixedly inserted into the top of the connecting plate (305), and an annular plate (303) is connected to the bottom of the connecting plate (305) via a third telescopic mechanism. The side wall of the stop (203) is provided with a push mechanism for pushing the V-shaped plate (302) to move upward.

4. A vertical bearing testing machine according to claim 3, characterized in that: The pushing mechanism includes a fixed block (401) fixedly connected to the side wall of the support block (701), and a rotating plate (403) is rotatably connected to the side wall of the fixed block (401) via a rotating shaft (402). The upper end of the rotating plate (403) is inserted into the V-shaped plate (302), and a sliding groove (404) is provided on the side wall of the rotating plate (403). An mounting block (405) is fixedly connected to the side wall of the stop block (203), and a push pin (406) is fixedly connected to the side wall of the mounting block (405), and the push pin (406) is inserted into the sliding groove (404).

5. A vertical bearing testing machine according to claim 3, characterized in that: The second telescopic mechanism includes two first sleeve rods (501) fixedly connected to the top of the V-shaped plate (302), and each first sleeve rod (501) has a first sleeve (502) sleeved on its side wall. The upper end of the first sleeve (502) is fixed to the top of the L-shaped plate (301), and each first sleeve (502) has a second spring (503) sleeved on its side wall.

6. A vertical bearing testing machine according to claim 3, characterized in that: The third telescopic mechanism includes two second sleeves (602) fixedly connected to the bottom of the connecting plate (305), and a second sleeve rod (601) is inserted into each second sleeve (602). The lower end of the second sleeve rod (601) is fixed to the top of the annular plate (303), and a third spring (603) is sleeved on the side wall of each second sleeve (602).

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