A harness terminal tension detection device
Patent Information
- Application Number
- CN202521858062.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0005]为了解决上述背景技术中提出的由于不同的线束端子长度会有差异性,进而导致需要使用不同的力矩检测仪,也正因此导致使用会产生一定的局限性,不利于推广使用的问题,本申请提供一种线束端子拉力检测装置
[0012]1.通过设置拉力计,将线束端子的两端分别套装在两个检测连接栓上,手动持续拧动螺纹套,螺纹套转动时带动螺纹杆沿着丝牙的方向横向进行移动,螺纹杆移动带动第四固定块向右移动,第四固定块配合拉力计带动第三固定块向右移动,此时,随着第三固定块的向右移动,安装的线束端子会逐渐发生绷紧,与此同时,持续对拉力计进行观察,当拉力计上的指针指向合格刻度且线束端子未发生断裂时,则可以推断出当前线束端子质量的合格性,利用此方式可以满足不同长短的线束端子的检测需求,有效降低了使用过程中的局限性,有利于推广使用。
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Figure CN224667461U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of wire harness terminal tensile testing, and in particular to a wire harness terminal tensile testing device. Background Technology
[0002] Wire harness terminals are wiring terminals used in electrical connections to transmit electrical signals or conduct electricity. They are commonly found in the connection of batteries, wires, and equipment.
[0003] However, in practical applications, most existing wire harness terminals have different lengths when performing tightness tests, which requires the use of different torque testers. This leads to certain limitations in their use and hinders their widespread adoption.
[0004] Therefore, those skilled in the art have provided a wire harness terminal tensile testing device to solve the problems mentioned in the background art. Utility Model Content
[0005] To address the problem mentioned in the background art that the different lengths of wire harness terminals necessitate the use of different torque testers, which limits their application and hinders widespread adoption, this application provides a wire harness terminal tensile testing device.
[0006] The wire harness terminal tensile testing device provided in this application adopts the following technical solution: it includes a base plate, a limiting rod is fixedly connected to the center of the top side of the base plate, a first fixing block and a second fixing block are fixedly connected to the top side of the base plate, a third fixing block and a fourth fixing block are slidably sleeved on the outer side of the limiting rod, a detection connecting bolt is fixedly connected to the top side of the first fixing block and the third fixing block, a tensile gauge is fixedly connected to the left side of the fourth fixing block, the detection end of the tensile gauge is fixedly installed to the right side of the third fixing block, a threaded rod is fixedly connected to the right side of the fourth fixing block, a threaded sleeve is rotatably connected to the left side of the second fixing block, and the threaded rod is threadedly connected to the inner wall of the threaded sleeve.
[0007] Preferably, two T-shaped limiting rods are fixedly connected to the top side of the base plate, the two T-shaped limiting rods are symmetrically distributed, and the third fixing block and the fourth fixing block are slidably sleeved with the two T-shaped limiting rods.
[0008] Preferably, a hexagonal transmission sleeve is fixedly fitted on the outer side of the threaded sleeve.
[0009] Preferably, the top side of the limiting rod is provided with a groove, and a measuring ruler is fixedly installed on the inner wall of the groove.
[0010] Preferably, the tips of both detection connectors are rounded.
[0011] In summary, this application includes the following beneficial technical effects:
[0012] 1. By setting up a tension gauge, the two ends of the wire harness terminal are respectively fitted onto two test connectors. The threaded sleeve is manually and continuously turned. When the threaded sleeve rotates, it drives the threaded rod to move laterally along the direction of the threads. The movement of the threaded rod drives the fourth fixing block to move to the right. The fourth fixing block, in conjunction with the tension gauge, drives the third fixing block to move to the right. At this time, as the third fixing block moves to the right, the installed wire harness terminal will gradually tighten. Meanwhile, the tension gauge is continuously observed. When the pointer on the tension gauge points to the qualified scale and the wire harness terminal has not broken, the quality of the current wire harness terminal can be inferred to be qualified. This method can meet the testing needs of wire harness terminals of different lengths, effectively reducing the limitations in the use process and facilitating its widespread use.
[0013] 2. By setting T-shaped limit rods, when the third and fourth fixed blocks move, the two T-shaped limit rods cooperate to form a limit, thereby ensuring that the third and fourth fixed blocks move horizontally and avoiding deviation. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the external structure of a wire harness terminal tensile testing device according to an embodiment of this application;
[0015] Figure 2 This is a top view schematic diagram of a wire harness terminal tension detection device according to an embodiment of this application;
[0016] Figure 3 This is a partial connection structure diagram of a wire harness terminal tension detection device according to an embodiment of this application;
[0017] Figure 4 This application describes a wire harness terminal tensile testing device. Figure 3 An enlarged structural diagram of part A in the middle.
[0018] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Limiting rod; 3. First fixing block; 4. Second fixing block; 5. Third fixing block; 6. Fourth fixing block; 7. Tensile gauge; 8. Threaded rod; 9. Threaded sleeve; 10. Detection connecting bolt; 11. T-shaped limiting rod; 12. Hexagonal transmission sleeve; 13. Measuring ruler. Detailed Implementation
[0019] The following will be combined with the appendix Figure 1-4The technical solution of this utility model has been clearly and completely described. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] This application discloses a wire harness terminal tensile testing device, referring to... Figure 1-4 The system includes a base plate 1, a limit rod 2 fixedly connected to the center of the top side of the base plate 1, a first fixing block 3 and a second fixing block 4 fixedly connected to the top side of the base plate 1, a third fixing block 5 and a fourth fixing block 6 slidably sleeved on the outer side of the limit rod 2, detection connecting bolts 10 fixedly connected to the top sides of the first fixing block 3 and the third fixing block 5, a tension gauge 7 fixedly connected to the left side of the fourth fixing block 6, the detection end of the tension gauge 7 fixedly installed to the right side of the third fixing block 5, a threaded rod 8 fixedly connected to the right side of the fourth fixing block 6, a threaded sleeve 9 rotatably connected to the left side of the second fixing block 4, and a threaded drive connection between the threaded rod 8 and the inner wall of the threaded sleeve 9; by setting the tension gauge 7, the two ends of the wire harness terminal are respectively sleeved on the two detection bolts 10. On the test connector 10, manually and continuously tighten the threaded sleeve 9. When the threaded sleeve 9 rotates, it drives the threaded rod 8 to move laterally along the direction of the threads. The movement of the threaded rod 8 drives the fourth fixing block 6 to move to the right. The fourth fixing block 6, in conjunction with the tension gauge 7, drives the third fixing block 5 to move to the right. At this time, as the third fixing block 5 moves to the right, the installed wire harness terminal will gradually tighten. Meanwhile, the tension gauge 7 is continuously observed. When the pointer on the tension gauge 7 points to the qualified scale and the wire harness terminal is not broken, the quality of the current wire harness terminal can be inferred to be qualified. This method can meet the testing needs of wire harness terminals of different lengths, effectively reducing the limitations in the use process and facilitating its widespread use.
[0021] In this application, two T-shaped limiting rods 11 are fixedly connected to the top side of the base plate 1. The two T-shaped limiting rods 11 are symmetrically distributed. The third fixing block 5 and the fourth fixing block 6 are slidably sleeved with the two T-shaped limiting rods 11. By setting the T-shaped limiting rods 11, when the third fixing block 5 and the fourth fixing block 6 move, the two T-shaped limiting rods 11 cooperate with each other to form a limit, thereby ensuring that the third fixing block 5 and the fourth fixing block 6 move in the horizontal direction and avoid deviation.
[0022] In this application, a hexagonal transmission sleeve 12 is fixedly mounted on the outer side of the threaded sleeve 9; by setting the hexagonal transmission sleeve 12, when the threaded sleeve 9 is turned, the hexagonal transmission sleeve 12 can be used to easily turn it with tools, thereby achieving the purpose of saving effort.
[0023] In this application, a groove is provided on the top side of the limiting rod 2, and a measuring scale 13 is fixedly installed on the inner wall of the groove. By setting the measuring scale 13, when the pointer on the tension gauge 7 points to the qualified scale line, the distance between the third fixed block 5 and the fourth fixed block 6 can be determined by observing the measuring scale 13. In this way, the torque of the qualified tension can be obtained, thereby obtaining diverse test data.
[0024] In this application, the tops of both detection connectors 10 are rounded; by setting the tops of the detection connectors 10 to be rounded, the convenience of assembling the wire harness terminals and the detection connectors 10 can be improved.
[0025] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0026] The implementation principle of the wire harness terminal tensile testing device in this application embodiment is as follows: In use, the two ends of the wire harness terminal are respectively fitted onto two testing connectors 10. The threaded sleeve 9 is manually and continuously turned. As the threaded sleeve 9 rotates, it drives the threaded rod 8 to move laterally along the direction of the threads. The movement of the threaded rod 8 causes the fourth fixing block 6 to move to the right. The fourth fixing block 6, in conjunction with the tensile gauge 7, drives the third fixing block 5 to move to the right. At this time, as the third fixing block 5 moves to the right, the installed wire harness terminal will gradually tighten. Simultaneously, the tensile gauge 7 is continuously observed. When the pointer on the tensile gauge 7 points to the qualified scale and the wire harness terminal has not broken, the quality of the current wire harness terminal can be inferred to be qualified. This method can meet the testing needs of wire harness terminals of different lengths. It effectively reduces the limitations in the use process and is conducive to the promotion of use. When the third fixing block 5 and the fourth fixing block 6 move, the two T-shaped limit rods 11 cooperate with each other to form a limit, thereby ensuring that the third fixing block 5 and the fourth fixing block 6 move in a horizontal direction and avoid deviation. When tightening the threaded sleeve 9, the hexagonal transmission sleeve 12 can be used to easily tighten it with tools, thereby saving effort. When the pointer on the tension gauge 7 points to the qualified scale line, observe the measuring ruler 13 to determine the distance between the third fixing block 5 and the fourth fixing block 6, thereby obtaining the torque of the qualified tension and thus obtaining diverse test data. The top of the test connector 10 is designed with rounded corners, which can improve the convenience of fitting the wire harness terminal and the test connector 10 together.
[0027] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0028] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
Claims
1. A wire harness terminal tensile testing device, comprising a base plate (1), characterized in that, A limiting rod (2) is fixedly connected to the center of the top side of the base plate (1). A first fixing block (3) and a second fixing block (4) are fixedly connected to the top side of the base plate (1). A third fixing block (5) and a fourth fixing block (6) are slidably sleeved on the outer side of the limiting rod (2). A detection connecting bolt (10) is fixedly connected to the top side of both the first fixing block (3) and the third fixing block (5). A tension gauge (7) is fixedly connected to the left side of the fourth fixing block (6). The detection end of the tension gauge (7) is fixedly installed to the right side of the third fixing block (5). A threaded rod (8) is fixedly connected to the right side of the fourth fixing block (6). A threaded sleeve (9) is rotatably connected to the left side of the second fixing block (4). The threaded rod (8) and the inner wall of the threaded sleeve (9) are connected by a threaded transmission.
2. The wire harness terminal tensile testing device according to claim 1, characterized in that: The top side of the base plate (1) is fixedly connected to two T-shaped limiting rods (11), which are symmetrically distributed. The third fixing block (5) and the fourth fixing block (6) are slidably sleeved with the two T-shaped limiting rods (11).
3. The wire harness terminal tensile testing device according to claim 1, characterized in that: The outer fixed sleeve of the threaded sleeve (9) is fitted with a hexagonal transmission sleeve (12).
4. The wire harness terminal tensile testing device according to claim 1, characterized in that: The top side of the limiting rod (2) is provided with a groove, and a measuring ruler (13) is fixedly installed on the inner wall of the groove.
5. The wire harness terminal tensile testing device according to claim 1, characterized in that: The tops of both of the aforementioned detection connectors (10) are rounded.