A softener sheet solubility tester

Abstract

The utility model relates to the technical field of softener film detection, and proposes a kind of softener film solubility detector, including base, and base has dissolving mechanism and detection mechanism on it, and dissolving mechanism includes the detection container and lifting frame fixed on base, heating jacket is sleeved on the outer wall of detection container, and detection container has temperature sensor inside, and container cover is matched on the top of detection container, and container cover is driven to open and close detection container along lifting frame up and down by a lifting mechanism, container cover has stirring mechanism, and detection mechanism includes refractometer body, and refractometer body is provided with detection port, and observation cover is buckled on detection port, and detection container has solution transmission channel between detection port. The utility model has the beneficial effect that: both timeliness and quickness of manual observation are retained, and can be matched with machine, ensure the accuracy of detection, finally reach the highest work efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of fabric softener film testing, specifically, to a fabric softener film solubility tester. Background Technology

[0002] Fabric softener sheets are commonly used auxiliaries in the textile and dyeing industries. Their solubility is a crucial indicator of product quality, directly impacting the softening effect of textiles. Accurate solubility testing is essential for ensuring stable product performance during the production and application of fabric softener sheets. While many solubility characteristics can be observed visually, making the testing process simple and quick, manual intervention is still necessary. However, manual handling during stages like stirring increases working time and makes it difficult to ensure uniform mixing. Therefore, machines are needed to complete the testing. This process involves both manual and machine interventions, making it very complex. Furthermore, the solubility of the sample can change due to shaking or other factors during the transfer between manual and machine operations, potentially causing denaturation and affecting the final test results. Utility Model Content

[0003] This invention proposes a fabric softener film solubility detector that can connect the entire solubility detection process, automatically transport the dissolved solution to the detection position, and the staff only need to wait for observation without any additional work. It retains the timeliness and speed of manual observation, and can cooperate with the machine to ensure the accuracy of the detection, ultimately achieving the highest work efficiency.

[0004] Therefore, the technical solution adopted is as follows: A fabric softener film solubility tester includes a base, on which a dissolving mechanism and a detection mechanism are mounted. The dissolving mechanism includes a detection container fixed to the base and a vertically arranged lifting frame. A heating sleeve is fitted onto the outer wall of the detection container, and a temperature sensor is located inside the detection container. A container lid is fitted onto the top of the detection container. The container lid is driven by a lifting mechanism to move up and down along the lifting frame to open and close the detection container. A stirring mechanism is provided on the container lid. The detection mechanism includes a refractometer body with a detection port. An observation cover is attached to the detection port. A solution transfer channel is provided between the detection container and the detection port.

[0005] A further technical solution is that the lifting mechanism includes a slide rail vertically fixed on the lifting frame, a slider slidably connected to the slide rail, a movable frame fixed on the slider, the container lid fixed on the movable frame, and a screw threaded to the slider, the screw being vertically arranged and driven to rotate by a motor.

[0006] A further technical solution is that the stirring mechanism includes a vertically arranged stirring rod and a plurality of stirring blades uniformly fixed around the stirring rod. The stirring rod is coaxially arranged with the central axis of the detection container and is driven to rotate by a motor.

[0007] A further technical solution is that a sealing strip is fitted and fixed at the edge where the container lid and the detection container are fastened, and a thin-film pressure sensor is fixed at the sealing strip.

[0008] A further technical solution is that the solution transmission channel includes a drain port and a suction port at the bottom of the detection container. The drain port is connected to an external collection device through a first connecting pipe. The suction port is connected to a sampling tube through a second connecting pipe. The sampling tube is connected to a dropper through a metering pump. The outlet of the dropper is located above the detection port.

[0009] A further technical solution is that a micro pump is also connected to the first connecting pipe.

[0010] A further technical solution is that a touch panel and a timer are also fixed on the base.

[0011] The working principle and beneficial effects of this application are as follows: 1. By connecting the entire solubility testing process, the system automatically transports the dissolved solution to the testing location. Staff only need to wait and observe, requiring no additional work. This retains the timeliness and speed of manual observation while cooperating with the machine to ensure accurate testing, ultimately achieving maximum work efficiency. 2. This detector can adjust the temperature of the solution to be tested through a heating jacket. The temperature sensor monitors the temperature in real time to ensure a stable testing environment. The lifting frame of the dissolving mechanism moves the moving frame up and down through a slide rail, so that the container lid is precisely aligned with the testing container. The stirring rod stirs the solution to ensure uniformity. The refractometer body of the detection mechanism analyzes the refractive index of the solution through the detection port to determine the solubility. The observation cover prevents interference from impurities and is also used for staff to observe and record. The whole system works together to achieve accurate detection of the solubility of the softener film. Attached Figure Description

[0012] The present application will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0013] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the stirring mechanism described in this application; Figure 3 This is a schematic diagram of the structure of the detection container described in this application; Figure 4 This is a schematic diagram of the lifting mechanism described in this application; Figure 5 This is a schematic diagram of the solution transport channel described in this application.

[0014] In the diagram: 101, base; 102, micro pump; 103, detection container; 104, heating jacket; 105, touch panel; 106, sampling tube; 107, metering pump; 108, dropper; 109, temperature sensor; 110, drain port; 111, suction port; 112, second connecting pipe; 113, timer; 114, first connecting pipe; 2. dissolving mechanism; 201, lifting frame; 202, slide rail; 203, moving frame; 204, container lid; 205, motor two; 206, stirring rod; 207, sealing strip; 208, motor one; 209, slider; 210, screw; 3. detection mechanism; 301, refractometer body; 302, observation cover; 303, detection port. Detailed Implementation

[0015] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0016] like Figures 1-5 As shown, a fabric softener film solubility tester includes a base 101, on which a dissolving mechanism 2 and a detection mechanism 3 are mounted. The dissolving mechanism 2 includes a detection container 103 fixed on the base 101 and a vertically arranged lifting frame 201. A heating sleeve 104 is fitted on the outer wall of the detection container 103. A temperature sensor 109 is located inside the detection container 103. A container cover 204 is fitted on the top of the detection container 103. The container cover 204 is driven by a lifting mechanism to move up and down along the lifting frame 201 to open and close the detection container 103. A stirring mechanism is provided on the container cover 204. The detection mechanism 3 includes a refractometer body 301. A detection port 303 is opened on the refractometer body 301. An observation cover 302 is attached to the detection port 303. A solution transmission channel is provided between the detection container 103 and the detection port 303.

[0017] The detector adjusts the temperature of the solution to be tested via a heating jacket 104. A temperature sensor 109 monitors the temperature in real time to ensure a stable testing environment. A lifting mechanism raises and lowers the container lid 204, ensuring precise alignment between the lid and the testing container 103. A stirring mechanism agitates the solution to ensure uniformity. The refractometer body 301 of the testing mechanism 3 analyzes the refractive index of the solution through the detection port 303 to determine solubility. An observation cover 302 prevents interference from impurities and is also used for staff observation and recording. The entire system works in synergy to achieve accurate detection of the solubility of fabric softener sheets. The solution transport channel connects the entire solubility detection process, automatically transporting the dissolved solution to the testing position. Staff only need to wait for observation without additional work, preserving the timeliness and speed of manual observation while cooperating with the machine to ensure accuracy and ultimately achieve maximum work efficiency. like Figure 4 As shown, one embodiment of the lifting mechanism includes a slide rail 202 vertically fixed on a lifting frame 201. A slider 209 is slidably connected to the slide rail 202. A movable frame 203 is fixed to the slider 209. The container lid 204 is fixed to the movable frame 203. A screw 210 threadedly fits the slider 209. The screw 210 is vertically positioned and driven to rotate by a motor 208. When the screw 210 rotates, it drives the movable frame 203 to smoothly rise and fall along the slide rail 202, ensuring that the container lid 204 accurately covers the testing container 103, preventing collisions or incomplete sealing between the container lid 204 and the testing container 103.

[0018] like Figure 2 As shown, one embodiment of the stirring mechanism includes a vertically arranged stirring rod 206 and a plurality of stirring blades uniformly fixed around the stirring rod 206. The stirring rod 206 is coaxially arranged with the central axis of the detection container 103 and is driven to rotate by a motor 205. The output end of the motor 205 is connected to the stirring rod 206 for transmission. The motor 205 drives the stirring rod 206 to rotate, uniformly stirring the softener sheet and solution in the detection container 103, accelerating the dissolution of the softener sheet, ensuring uniform solution composition, and avoiding local concentration differences from affecting the detection results. The speed of the motor 205 is adjustable to adapt to the stirring needs of different dissolution stages.

[0019] like Figure 4 As shown, a sealing strip 207 is fitted and fixed at the edge where the container lid 204 and the testing container 103 meet, and a thin-film pressure sensor is fixed at the sealing strip 207. The sealing strip 207 at the bottom of the container lid 204 enhances the seal with the testing container 103, preventing impurities from entering. The thin-film pressure sensor can monitor the lid closing pressure to ensure a stable sealing effect and avoid detection errors caused by an overly loose lid.

[0020] like Figure 5As shown, one embodiment of the solution transfer channel includes a drain port 110 and a suction port 111 located at the bottom of the detection container 103. The drain port 110 is connected to an external collection device via a first connecting pipe 114, and the suction port 111 is connected to a sampling tube 106 via a second connecting pipe 112. The sampling tube 106 is connected to a dropper 108 via a metering pump 107, and the outlet of the dropper 108 is located above the detection port 303. The drain port 110 facilitates the discharge of waste liquid after detection, while the suction port 111 can extract solution samples for detection. The two have clearly defined functions, avoiding waste liquid residue from affecting subsequent detections, and facilitating rapid sampling, thus improving operational convenience. The first connecting pipe 114 is connected to the drain port 110 to guide waste liquid out of the base 101, keeping the detection environment clean; the second connecting pipe 112 is connected to the suction port 111, providing a channel for solution sampling, ensuring a smooth sampling process and preventing solution spillage. The metering pump 107 can precisely control the sampling amount. The solution is dripped into the detection port 303 of the refractometer body 301 through the dropper 108, ensuring consistent sampling amount and improving the repeatability and accuracy of the detection data.

[0021] In addition, a micro pump 102 is connected to the first connecting pipe 114. The micro pump 102 accelerates the discharge of waste liquid from the drain port 110 through the first connecting pipe 114, improving detection efficiency. A touch panel 105 and a timer 113 are also fixed on the base 101. The touch panel 105 centrally controls the operation of the heating jacket 104, motor 1 208, motor 2 205, metering pump 107, and micro pump 102, and receives monitoring data from the temperature sensor 109 and the membrane pressure sensor. It can set parameters such as temperature, stirring speed, and solution sampling volume, and displays the detection data intuitively. The timer 113 records the dissolution time, which facilitates the analysis of changes in solubility over time and improves the standardization of detection data recording.

[0022] When using this application, parameters are first set via the touch panel 105. Motor 1 208 drives screw 210, causing slider 209 to move frame 203 along slide rail 202. After opening container lid 204, softener film and solvent are added to the detection container 103. Then, the container lid 204 is closed, and sealing strip 207, in conjunction with a membrane pressure sensor, ensures a tight seal. Heating jacket 104 heats the solution, and temperature sensor 109 monitors the temperature in real time and sends feedback to touch panel 105. Motor 205 drives stirring rod 206 to accelerate dissolution, and timer 113 records the time synchronously. During sampling, the solution passes through extraction port 111 and the second connection... The tube 112 enters the sampling tube 106. The metering pump 107 drips a quantitative solution into the detection port 303 of the refractometer body 301 through the dropper 108. The refractometer analyzes the refractive index to determine the solubility. After the detection is completed, the micro pump 102 discharges the waste liquid through the first connecting tube 114 and the drain port 110. Then, the user injects clean water into the detection container 103, turns on the micro pump 102 and the metering pump 107 to repeatedly rinse the first connecting tube 114, the second connecting tube 112 and the dropper 108, and cleans the detection port 303 on the refractometer body 301. After cleaning, the container cover 204 and the observation cover 302 are closed.

[0023] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A fabric softener film solubility tester, characterized in that, The device includes a base (101), a dissolving mechanism (2) and a detection mechanism (3) on the base (101). The dissolving mechanism (2) includes a detection container (103) fixed on the base (101) and a vertically arranged lifting frame (201). A heating sleeve (104) is fitted on the outer wall of the detection container (103). A temperature sensor (109) is located inside the detection container (103). A container lid (204) is matched on the top of the detection container (103). The container lid (204) is driven by a lifting mechanism to move up and down along the lifting frame (201) to open and close the detection container (103). A stirring mechanism is provided on the container lid (204). The detection mechanism (3) includes a refractometer body (301). A detection port (303) is opened on the refractometer body (301). An observation cover (302) is fastened on the detection port (303). A solution transmission channel is provided between the detection container (103) and the detection port (303).

2. The fabric softener film solubility tester according to claim 1, characterized in that, The lifting mechanism includes a slide rail (202) vertically fixed on the lifting frame (201), a slider (209) slidably connected to the slide rail (202), a movable frame (203) fixed on the slider (209), the container lid (204) fixed on the movable frame (203), and a screw (210) threaded through the slider (209), the screw (210) being vertically arranged and driven to rotate by a motor (208).

3. The fabric softener film solubility tester according to claim 1, characterized in that, The stirring mechanism includes a vertically arranged stirring rod (206) and several stirring blades uniformly fixed around the stirring rod (206). The stirring rod (206) is coaxially arranged with the central axis of the detection container (103) and is driven to rotate by a motor (205).

4. The fabric softener film solubility tester according to claim 1, characterized in that, A sealing strip (207) is fitted and fixed at the edge where the container lid (204) and the detection container (103) are fastened, and a thin film pressure sensor is fixed at the sealing strip (207).

5. The fabric softener film solubility tester according to claim 1, characterized in that, The solution transmission channel includes a drain port (110) and a suction port (111) at the bottom of the detection container (103). The drain port (110) is connected to an external collection device through a first connecting pipe (114). The suction port (111) is connected to a sampling tube (106) through a second connecting pipe (112). The sampling tube (106) is connected to a dropper (108) through a metering pump (107). The outlet of the dropper (108) is located above the detection port (303).

6. The fabric softener film solubility tester according to claim 5, characterized in that, The first connecting pipe (114) is also connected to a micro pump (102).

7. The fabric softener film solubility tester according to claim 1, characterized in that, A touch panel (105) and a timer (113) are also fixed on the base (101).

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