A rotational speed detection device of a rotational speed sensor

Abstract

The application discloses a rotating speed detection device of a rotating speed sensor and belongs to the technical field of rotating speed sensor production detection, which comprises a support body, the support body comprises a bottom plate and a vertical plate, a test base and the vertical plate are arranged above the bottom plate, a test mechanism is arranged on the top of the test base, the test mechanism comprises a rotating speed sensor and a signal test piece, a Hall element is arranged in the rotating speed sensor, and a power socket is arranged on one side of the rotating speed sensor; during the test, the Hall element arranged in the rotating speed sensor can detect the actual rotating speed of the signal test piece in real time, and then the actual rotating speed of the driving mechanism is compared; when the rotating speeds of the two groups of numbers are inconsistent, it is indicated that the rotating speed sensor has a problem and is a defective product, so that the rotating speed test requirement of the rotating speed sensor is met, the production cost is reduced, and the rotating speed test efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of speed sensor production and testing technology, and in particular to a speed sensor speed detection device. Background Technology

[0002] The speed sensor uses a magnetoresistive sensor as its sensing element and is a new type of speed sensor. Its core component is the magnetoresistive sensor, further enhanced by a new signal processing circuit that reduces noise and improves functionality. Comparison with the output waveforms of other types of gear speed sensors shows extremely small errors in the measured speed and excellent consistency in linearity. The sensing object is a magnetic or magnetically permeable material, such as magnets, iron, and electrical steel. When the measured object has protrusions (or depressions) on its magnetic or magnetically permeable material, as the object rotates, the sensor outputs a pulse signal related to the rotation frequency, achieving the purpose of speed or displacement detection. The speed of the speed sensor is tested after production.

[0003] The existing detection method is to test the speed sensor by simulating its rotational speed. Currently, multiple devices are used to simulate the rotational speed of the speed sensor, and then the data from multiple tests are compared. This method is costly and time-consuming. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a speed detection device for a speed sensor, which overcomes the deficiencies of existing technologies. It aims to solve the problem that the existing detection method in the prior art is to test the speed sensor by simulating its rotational speed. Currently, this method involves using multiple devices to simulate the rotational speed of the speed sensor and then comparing the data from multiple tests. This method is costly and time-consuming.

[0005] To achieve the above objectives, this application provides the following technical solution: a speed detection device for a speed sensor, comprising a support body, the support body including a base plate and a vertical plate, a test base and the vertical plate mounted on the top of the base plate, a test mechanism mounted on the top of the test base, the test mechanism including a speed sensor and a signal test component, the speed sensor having a built-in Hall element, a power socket provided on one side of the speed sensor, the signal test component being rotatably connected above the speed sensor, a longitudinal adjustment mechanism mounted on the top of the vertical plate, a fixing installation mechanism mounted at the bottom of the longitudinal adjustment mechanism, a drive mechanism mounted on one side of the fixing installation mechanism, and reinforcement components provided on both sides of the bottom of the test base.

[0006] By adopting the above technical solution and setting up a bracket body, during use, the speed sensor is placed above the test base and powered by an external power source through a power socket. Then, the signal test piece is placed on the speed sensor, and the fixing and mounting mechanism is lowered under the action of the longitudinal adjustment mechanism to drive the signal test piece. When the signal test piece rotates, the Hall element built into the speed sensor can detect the actual speed of the signal test piece in real time. Then, by comparing it with the actual speed of the driving mechanism, if the two sets of data are inconsistent, it indicates that the speed sensor has a problem and is a defective product. This satisfies the speed test requirements of the speed sensor, reduces production costs, and improves the efficiency of speed test.

[0007] As a preferred technical solution of this application, the longitudinal adjustment mechanism includes a hydraulic telescopic rod, a horizontal plate is provided on the top of the vertical plate, the hydraulic telescopic rod is installed on the top of the horizontal plate, a slide rail is provided on one side of the vertical plate and is slidably connected to the fixed installation mechanism, and the telescopic end of the hydraulic telescopic rod passes through the horizontal plate and is fixedly connected to the top of the fixed installation mechanism.

[0008] By adopting the above technical solution and setting a longitudinal adjustment mechanism, the extension length of the hydraulic telescopic rod can be adjusted according to the height of the testing mechanism during use, so as to ensure good applicability to different testing mechanisms, facilitate the detection of different speed sensors, and make it more convenient to use.

[0009] As a preferred technical solution of this application, the fixed installation mechanism includes a slider, a mounting base is installed on the outer side of the slider, the drive mechanism is installed above the mounting base, the drive mechanism includes a DC speed-regulating motor, the output end of the DC speed-regulating motor passes through the mounting base and is fixedly installed with a transmission rod, a U-shaped baffle is installed at the bottom of the transmission rod, and a stop post is provided at the top of the signal test piece.

[0010] By adopting the above technical solution and setting up a mounting base, the DC speed-regulating motor can drive the transmission rod to rotate during use. When the transmission rod rotates, it drives the U-shaped baffle at the bottom to rotate. The U-shaped baffle will abut against the stop post, thereby driving the signal test piece to rotate on top of the speed sensor. Moreover, the operator can adjust the speed of the DC speed-regulating motor, which is convenient for testing different speed sensors and is more convenient to use.

[0011] As a preferred technical solution of this application, the test base includes a fixed base, the top of the fixed base is provided with a connecting shaft, the connecting shaft is rotatably connected to the test mechanism, and the fixed base is threadedly connected to the base plate.

[0012] By adopting the above technical solution and setting a fixed base, the test base can be replaced according to different speed sensors during use because the fixed base is threadedly connected to the base plate, thus improving the practicality of the device.

[0013] As a preferred embodiment of this application, a controller assembly is installed above the base plate, and the controller assembly is electrically connected to the drive mechanism, the longitudinal adjustment mechanism and the fixed installation mechanism.

[0014] By adopting the above technical solution and setting up the controller component, the drive mechanism, longitudinal adjustment mechanism and fixed installation mechanism can be better controlled during use and testing, making it easier to adjust the test data and improve the practicality of the device.

[0015] As a preferred technical solution of this application, a fixing frame is provided above the base plate, and a display screen is provided on the top of the fixing frame. The display screen is electrically connected to the testing mechanism, the longitudinal adjustment mechanism and the fixing installation mechanism.

[0016] By adopting the above technical solution and setting up a display screen, the detection comparison data can be displayed in real time during use, making it easier for staff to observe and improving the practicality of the device.

[0017] As a preferred technical solution of this application, the bottom end of the transmission rod is provided with a fixing groove, the upper part of the U-shaped lever is inserted into the inside of the fixing groove, and the bottom end of the transmission rod is provided with multiple sets of connecting bolts, the multiple sets of connecting bolts threaded through the transmission rod and the U-shaped lever.

[0018] By adopting the above technical solution and setting a fixing groove, different U-shaped baffles can be replaced as needed during use. The installation is relatively convenient and easy to use because the connecting bolts are used.

[0019] As a preferred technical solution of this application, the reinforcement component includes a base block, a reinforcement plate is fixedly connected to the top of the base block, and the other end of the reinforcement plate is bolted to the fixing seat.

[0020] By adopting the above technical solution and setting a bottom block, the two sets of reinforcing components can further fix both sides of the connecting shaft during use, preventing loosening during rotation and improving the stability of the device.

[0021] The beneficial effects of this application are: By setting up a bracket body, during use, the speed sensor is placed above the test base and powered by an external power source via a power socket. The signal test piece is then placed on the speed sensor, and the fixing and mounting mechanism lowers under the action of the longitudinal adjustment mechanism to drive the signal test piece. When the signal test piece rotates, the Hall element built into the speed sensor can detect the actual speed of the signal test piece in real time. By comparing it with the actual speed of the driving mechanism, if the two sets of data are inconsistent, it indicates that the speed sensor has a problem and is a defective product. This satisfies the speed test requirements for speed sensors, reduces production costs, and improves the efficiency of speed testing.

[0022] By setting a longitudinal adjustment mechanism, the extension length of the hydraulic telescopic rod can be adjusted according to the height of the testing mechanism during use, ensuring good applicability to different testing mechanisms, facilitating the detection of different speed sensors, and making it more convenient to use. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall external structure of this application; Figure 2 This is a schematic diagram of the longitudinal adjustment mechanism structure of this application; Figure 3 This is a schematic diagram of the drive mechanism structure of this application; Figure 4 This is a schematic diagram of the test base structure of this application; Figure 5 This is a schematic diagram of the reinforcement component structure of this application.

[0024] In the diagram: 1. Support body; 101. Base plate; 102. Vertical plate; 103. Fixing frame; 104. Horizontal plate; 2. Longitudinal adjustment mechanism; 201. Hydraulic telescopic rod; 202. Slide rail; 3. Fixed installation mechanism; 301. Slider; 302. Mounting seat; 4. Drive mechanism; 401. DC speed-regulating motor; 402. Transmission rod; 403. Fixing groove; 404. U-shaped lever; 405. Connecting bolt; 5. Test base; 501. Connecting shaft; 502. Fixing seat; 503. Threaded hole; 6. Test mechanism; 601. Speed ​​sensor; 602. Signal test component; 603. Stop post; 604. Power socket; 7. Controller assembly; 8. Display screen; 9. Reinforcing assembly; 901. Base block; 902. Reinforcing plate. Detailed Implementation

[0025] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0026] Reference Figure 1-3 A speed detection device for a speed sensor includes a support body 1, which includes a base plate 101 and a vertical plate 102. A test base 5 and the vertical plate 102 are mounted on the top of the base plate 101. A test mechanism 6 is mounted on the top of the test base 5. The test mechanism 6 includes a speed sensor 601 and a signal test component 602. The speed sensor 601 has a built-in Hall element. A power socket 604 is provided on one side of the speed sensor 601. The signal test component 602 is rotatably connected to the top of the speed sensor 601. A longitudinal adjustment mechanism 2 is mounted on the top of the vertical plate 102. A fixed mounting mechanism 3 is installed at the bottom of the test base 5. A drive mechanism 4 is installed on one side of the fixed mounting mechanism 3. Reinforcing components 9 are provided on both sides of the bottom of the test base 5. The fixed mounting mechanism 3 includes a slider 301. A mounting base 302 is installed on the outside of the slider 301. The drive mechanism 4 is installed above the mounting base 302. The drive mechanism 4 includes a DC speed-regulating motor 401. A transmission rod 402 is fixedly installed through the mounting base 302 at the output end of the DC speed-regulating motor 401. A U-shaped baffle 404 is installed at the bottom of the transmission rod 402. A stop post 603 is provided on the top of the signal test piece 602.

[0027] By setting up the bracket body 1, during use, the speed sensor 601 is placed above the test base 5 and powered by an external power source via the power socket 604. Then, the signal test piece 602 is placed on the speed sensor 601. The fixing and mounting mechanism 3, under the action of the longitudinal adjustment mechanism 2, lowers to drive the signal test piece 602. When the signal test piece 602 rotates, the Hall element built into the speed sensor 601 can detect the actual rotation speed of the signal test piece 602 in real time. This data is then compared with the actual rotation speed of the drive mechanism 4. If the two sets of data are inconsistent, it indicates that the speed sensor 601 is faulty. 1. The product has a defect and is therefore defective. This satisfies the speed test requirements for the speed sensor, reduces production costs, and improves the efficiency of speed testing. By setting the mounting base 302, the DC speed-regulating motor 401 can drive the transmission rod 402 to rotate during use. When the transmission rod 402 rotates, it drives the U-shaped baffle 404 at the bottom to rotate. The U-shaped baffle 404 will abut against the stop post 603, thereby driving the signal test piece 602 to rotate on top of the speed sensor 601. Moreover, the operator can adjust the speed of the DC speed-regulating motor 401, which is convenient for testing different speed sensors 601 and is more convenient to use.

[0028] Reference Figure 3-5 The longitudinal adjustment mechanism 2 includes a hydraulic telescopic rod 201. A horizontal plate 104 is provided on the top of the vertical plate 102. The hydraulic telescopic rod 201 is installed on the top of the horizontal plate 104. A slide rail 202 that is slidably connected to the fixed installation mechanism 3 is provided on one side of the vertical plate 102. The telescopic end of the hydraulic telescopic rod 201 passes through the horizontal plate 104 and is fixedly connected to the top of the fixed installation mechanism 3. The test base 5 includes a fixed seat 502. A connecting shaft 501 is provided on the top of the fixed seat 502. The connecting shaft 501 is rotatably connected to the test mechanism 6. The fixed seat 502 is threadedly connected to the base plate 101. A fixed frame 103 is provided above the base plate 101. A display screen 8 is provided on the top of the fixed frame 103. The display screen 8 is connected to the test mechanism 6 and the longitudinal adjustment mechanism. The structure 2 and the fixed installation mechanism 3 are electrically connected; by setting the longitudinal adjustment mechanism 2, the extension length of the hydraulic telescopic rod 201 can be adjusted according to the height of the testing mechanism 6 during use, so as to ensure good applicability to different testing mechanisms 6 and facilitate the testing of different speed sensors 601, making it more convenient to use; by setting the fixed base 502, the test base 5 can be replaced according to different speed sensors 601 because the fixed base 502 is threadedly connected to the base plate 101, thus improving the practicality of the device; by setting the display screen 8, the test comparison data can be displayed on the display screen 8 in real time during use, which is convenient for the staff to observe and improves the practicality of the device.

[0029] Reference Figure 3-5 A controller assembly 7 is installed above the base plate 101. The controller assembly 7 is electrically connected to the drive mechanism 4, the longitudinal adjustment mechanism 2, and the fixed mounting mechanism 3. By setting the controller assembly 7, during use and testing, the drive mechanism 4, the longitudinal adjustment mechanism 2, and the fixed mounting mechanism 3 can be controlled more conveniently, facilitating the adjustment of test data and improving the practicality of the device. A fixing groove 403 is opened at the bottom end of the transmission rod 402. The upper part of the U-shaped lever 404 is inserted into the fixing groove 403. Multiple sets of connecting bolts 405 and 406 are provided at the bottom end of the transmission rod 402. 5. A threaded drive rod 402 and a U-shaped lever 404 are connected. By setting a fixing groove 403, different U-shaped levers 404 can be replaced as needed during use. Installation is convenient and easy to use by connecting bolts 405. The reinforcing component 9 includes a base block 901, and a reinforcing plate 902 is fixedly connected to the top of the base block 901. The other end of the reinforcing plate 902 is bolted to the fixing seat 502. By setting the base block 901, the two sets of reinforcing components 9 can further fix the two sides of the connecting shaft 501 during use, preventing loosening during rotation and improving the stability of the device.

[0030] Working principle: By setting up the bracket body 1, during use, the speed sensor 601 is placed above the test base 5 and powered by an external power supply through the power socket 604. Then, the signal test piece 602 is placed on the speed sensor 601. The fixing and mounting mechanism 3 is lowered under the action of the longitudinal adjustment mechanism 2 to drive the signal test piece 602. When the signal test piece 602 rotates, the Hall element built into the speed sensor 601 can detect the actual speed of the signal test piece 602 in real time. Then, by comparing it with the actual speed of the drive mechanism 4, if the two sets of speeds are inconsistent, it indicates that there is a problem with the speed of the signal test piece 602, which is a defective product. This meets the speed test requirements of the speed sensor, reduces production costs, and improves the efficiency of speed test. By setting up the longitudinal adjustment mechanism 2, the extension length of the hydraulic telescopic rod 201 can be adjusted according to the height of the test mechanism 6 during use, so as to ensure good applicability to different test mechanisms 6 and facilitate the testing of different speed sensors 601, making it more convenient to use. In this device, by setting the mounting base 302, the DC speed-regulating motor 401 can drive the transmission rod 402 to rotate during use. When the transmission rod 402 rotates, it drives the U-shaped baffle 404 at the bottom to rotate. The U-shaped baffle 404 will abut against the stop post 603, thereby driving the signal test piece 602 to rotate on top of the speed sensor 601. The operator can adjust the speed of the DC speed-regulating motor 401, which is convenient for testing different speed sensors 601. It is more convenient to use. By setting the fixing base 502, the test base 5 can be replaced according to different speed sensors 601 because the fixing base 502 is threadedly connected to the base plate 101, thus improving the practicality of the device. Meanwhile, by setting up the controller component 7, during use and testing, the drive mechanism 4, longitudinal adjustment mechanism 2 and fixed installation mechanism 3 can be controlled more conveniently, making it easier to adjust the test data and improve the practicality of the device. In addition, by setting up the display screen 8, the detection comparison data can be displayed on the display screen 8 in real time during use, which is convenient for staff to observe and improves the practicality of the device; by setting up the fixing groove 403, different U-shaped baffles 404 can be replaced as needed during use, and the installation is convenient and easy to use by connecting bolts 405; by setting up the base block 901, the two sets of reinforcing components 9 can further fix the two sides of the connecting shaft 501 during use, preventing loosening during rotation and improving the stability of the device.

[0031] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A speed detection device for a speed sensor, comprising a support body (1), characterized in that, The support body (1) includes a base plate (101) and a vertical plate (102). A test base (5) and the vertical plate (102) are installed on the top of the base plate (101). A test mechanism (6) is installed on the top of the test base (5). The test mechanism (6) includes a speed sensor (601) and a signal test piece (602). The speed sensor (601) has a built-in Hall element. A power socket (604) is provided on one side of the speed sensor (601). The signal test piece (602) is rotatably connected to the top of the speed sensor (601). A longitudinal adjustment mechanism (2) is installed on the top of the vertical plate (102). A fixed installation mechanism (3) is installed at the bottom of the longitudinal adjustment mechanism (2). A drive mechanism (4) is installed on the top side of the fixed installation mechanism (3). Reinforcing components (9) are provided on both sides of the bottom of the test base (5).

2. The speed detection device of the speed sensor according to claim 1, characterized in that, The longitudinal adjustment mechanism (2) includes a hydraulic telescopic rod (201). A horizontal plate (104) is provided on the top of the vertical plate (102). The hydraulic telescopic rod (201) is installed on the top of the horizontal plate (104). A slide rail (202) that is slidably connected to the fixed installation mechanism (3) is provided on one side of the vertical plate (102). The telescopic end of the hydraulic telescopic rod (201) passes through the horizontal plate (104) and is fixedly connected to the top of the fixed installation mechanism (3).

3. The speed detection device of the speed sensor according to claim 1, characterized in that, The fixed installation mechanism (3) includes a slider (301), and a mounting base (302) is installed on the outside of the slider (301). The drive mechanism (4) is installed above the mounting base (302). The drive mechanism (4) includes a DC speed-regulating motor (401). The output end of the DC speed-regulating motor (401) passes through the mounting base (302) and is fixedly installed with a transmission rod (402). A U-shaped baffle (404) is installed at the bottom of the transmission rod (402). A stop post (603) is provided at the top of the signal test piece (602).

4. The speed detection device of the speed sensor according to claim 1, characterized in that, The test base (5) includes a fixed seat (502), and a connecting shaft (501) is provided on the top of the fixed seat (502). The connecting shaft (501) is rotatably connected to the test mechanism (6), and the fixed seat (502) is threadedly connected to the base plate (101).

5. The speed detection device of the speed sensor according to claim 1, characterized in that, A controller assembly (7) is installed above the base plate (101), and the controller assembly (7) is electrically connected to the drive mechanism (4), the longitudinal adjustment mechanism (2) and the fixed installation mechanism (3).

6. The speed detection device of the speed sensor according to claim 1, characterized in that, A mounting bracket (103) is provided above the base plate (101), and a display screen (8) is provided on the top of the mounting bracket (103). The display screen (8) is electrically connected to the testing mechanism (6), the longitudinal adjustment mechanism (2), and the fixed installation mechanism (3).

7. The speed detection device of the speed sensor according to claim 3, characterized in that, The bottom end of the transmission rod (402) is provided with a fixing groove (403), and the upper part of the U-shaped lever (404) is inserted into the inside of the fixing groove (403). The bottom end of the transmission rod (402) is provided with multiple sets of connecting bolts (405), and the multiple sets of connecting bolts (405) are threaded through the transmission rod (402) and the U-shaped lever (404).

8. The speed detection device of the speed sensor according to claim 4, characterized in that, The reinforcement component (9) includes a base block (901), and a reinforcement plate (902) is fixedly connected above the base block (901). The other end of the reinforcement plate (902) is bolted to the fixing seat (502).

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