An optical fiber cleaver
Patent Information
- Application Number
- CN202522392708.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0002]光纤是一种由玻璃或塑料制成的纤维,也是利用光在这些纤维中以全内反射原理传输的光传导工具,光纤在加工使用的过程中需要对其进行切割,通常是使用切割机进行切割,现有的光纤切割机在使用时,对于不同的长度切割需求,切割机构位置调节效率较低,缺少合适的高效调节机构,且装置在使用时,安装用压紧板结构长时间使用易出现弯折损坏,缺少合适的快速更换检修机构,另外装置在使用时,切割前后上下料过程中刀头位置长时间暴露,易对操作人员造成危险,缺少合适的安装防护机构
1、通过支架的设计,本实用新型通过在工作台底部设置带有多锁紧孔的导向板,并在支架上配置与之配合的螺纹锁紧杆,实现了切割位置的快速、精准调节。操作时,仅需松开锁紧杆,滑动支架至目标锁紧孔位置并重新锁紧即可。这种机械式定位机构不仅调节步骤简便、直观,而且提供了多个固定的切割工位,有效保证了批量切割时光纤长度的一致性,显著提高了加工效率与精度。
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Figure CN224667992U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of optical fiber cutting technology, and more specifically, to an optical fiber cutting machine. Background Technology
[0002] Optical fiber is a type of fiber made of glass or plastic. It is a light transmission tool that uses the principle of total internal reflection to transmit light within these fibers. During the processing and use of optical fibers, they need to be cut, usually using a cutting machine. Existing optical fiber cutting machines have low efficiency in adjusting the position of the cutting mechanism for different cutting lengths, lacking a suitable and efficient adjustment mechanism. Furthermore, the clamping plate structure used for installation is prone to bending and damage after prolonged use, lacking a suitable quick replacement and maintenance mechanism. In addition, the cutter head is exposed for extended periods during loading and unloading before and after cutting, posing a danger to operators, and lacks a suitable installation protection mechanism. Utility Model Content
[0003] (a) Technical problems to be solved To address the problems existing in the prior art, this utility model provides a fiber optic cutting machine to solve the technical problem mentioned in the background art of low efficiency in adjusting the position of the cutting mechanism for different length cutting requirements and the lack of a suitable and efficient adjustment mechanism.
[0004] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a fiber optic cutting machine, comprising a worktable, with legs at each of the four corners of the lower end face of the worktable, and fixed seats on both the left and right sides of the upper end face of the worktable. Each of the two fixed seats has an arc-shaped groove on its upper end face, with multiple arc-shaped grooves spaced apart. Each of the two fixed seats has a U-shaped seat on its upper end face, and a clamping mechanism on each of the two U-shaped seats. A bracket is slidably mounted on the worktable, with a cutting mechanism at its top inside the bracket, and a cutting seat inside the bracket. The cutting seat is slidably mounted relative to the upper end face of the worktable. A guide plate is provided at the bottom of the worktable, and a guide groove is provided on the bracket corresponding to the guide plate. A threaded hole is provided on the front end face of the bracket, with a locking rod inside the threaded hole. The locking rod and the threaded hole are threadedly connected. Locking holes are provided on the guide plate corresponding to the locking rod, with multiple locking holes spaced apart.
[0005] The present invention is further configured such that each of the two pressing mechanisms includes an electric push rod and a pressure plate. The electric push rod is installed on the inner wall of the top of the U-shaped seat, and the pressure plate is connected to the bottom end of the electric push rod. The pressure plate is detachably provided with a pressure seat. The lower end of the pressure seat is provided with a pressure rod corresponding to multiple arc-shaped grooves in the same group. The bottom end of multiple pressure rods is provided with an arc plate to realize the fiber optic pressing operation.
[0006] The present invention is further configured such that positioning rods are symmetrically provided at the bottom of the inner sides of the two pressure bases, positioning holes are symmetrically provided on the two pressure plates corresponding to the positioning rods, and positioning rings are provided on the outer end faces of the multiple positioning rods. The positioning rings and positioning rods are threadedly connected for easy replacement.
[0007] The present invention is further configured such that the cutting mechanism includes a hydraulic cylinder and a cutting blade, the hydraulic cylinder is installed on the inner wall of the top of the bracket, the cutting blade is connected to the bottom of the hydraulic cylinder, and the upper end of the cutting seat is provided with a cutting groove corresponding to the cutting blade to realize the cutting operation.
[0008] The present invention is further configured such that an L-shaped protective plate is provided on the right side of the bracket corresponding to the retracted state of the cutting blade, a guide rod is symmetrically provided on the right end face of the bracket, and guide holes are symmetrically opened on the L-shaped protective plate corresponding to the guide rod, thereby protecting the position of the cutting blade after it is lifted.
[0009] The present invention is further configured such that an adjusting rod is rotatably provided on the bracket, and an adjusting hole is provided on the L-shaped protective plate corresponding to the adjusting rod. The adjusting rod and the adjusting hole are threadedly connected to facilitate the sliding adjustment of the L-shaped protective plate.
[0010] The present invention is further configured such that U-shaped rods are provided on both the front and rear ends of the workbench, and through holes are provided on the bracket corresponding to the two U-shaped rods to ensure the overall sliding effect of the bracket.
[0011] (III) Beneficial Effects Compared with the prior art, the present invention provides a fiber optic cutting machine, which has the following beneficial effects: 1. Through the design of the bracket, this utility model achieves rapid and precise adjustment of the cutting position by setting a guide plate with multiple locking holes at the bottom of the worktable and configuring a threaded locking rod on the bracket to cooperate with it. During operation, simply loosen the locking rod, slide the bracket to the target locking hole position, and then re-lock it. This mechanical positioning mechanism is not only simple and intuitive to adjust, but also provides multiple fixed cutting positions, effectively ensuring the consistency of fiber length during batch cutting and significantly improving processing efficiency and accuracy.
[0012] 2. Through the design of the clamping mechanism, this utility model achieves quick disassembly and installation of the clamping mechanism via a positioning rod, positioning hole, and threaded positioning ring located between the pressure seat and the pressure plate. This detachable structure simplifies the maintenance process and effectively reduces long-term maintenance costs.
[0013] 3. Through the design of the L-shaped protective plate, this utility model provides effective safety protection for the cutting blade when it is in the retracted state. This plate, which slides along the guide rod on the right side of the support and is adjustable using an adjusting rod, physically isolates the sharp cutting blade, fundamentally preventing the risk of accidental cuts to operators during equipment debugging, maintenance, or loading / unloading. This design fully considers ergonomic safety and improves the overall operational safety of the equipment. Attached Figure Description
[0014] Figure 1 A schematic diagram of the preferred overall structure of a fiber optic cleaver; Figure 2 A schematic diagram of a preferred support structure for a fiber optic cleaver; Figure 3 A schematic diagram of a preferred L-shaped protective plate structure for a fiber optic cleaver; Figure 4 A schematic diagram of a preferred mounting base and U-shaped base mating structure for a fiber optic cleaver; Figure 5 This is a schematic diagram of the overall structure of a preferred pressure seat for a fiber optic cleaver.
[0015] In the diagram: 1. Workbench; 2. Support leg; 3. Fixed base; 4. Arc groove; 5. U-shaped base; 6. Bracket; 7. Cutting base; 8. Guide plate; 9. Guide groove; 10. Threaded hole; 11. Locking rod; 12. Locking hole; 13. Electric push rod; 14. Pressure plate; 15. Pressure base; 16. Pressure rod; 17. Arc plate; 18. Positioning rod; 19. Positioning hole; 20. Positioning ring; 21. Hydraulic cylinder; 22. Cutting blade; 23. Cutting groove; 24. L-shaped protective plate; 25. Guide rod; 26. Guide hole; 27. Adjusting rod; 28. Adjusting hole; 29. U-shaped rod; 30. Through hole. Detailed Implementation
[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0017] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0018] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0019] Please see Figure 1 , Figure 2 and Figure 4 A fiber optic cleaver includes a worktable 1, with legs 2 at each of the four corners of the lower end face of the worktable 1, and fixed seats 3 on both the left and right sides of the upper end face of the worktable 1. Each fixed seat 3 has an arc-shaped groove 4 on its upper end face, with multiple arc-shaped grooves 4 spaced apart. Each fixed seat 3 has a U-shaped seat 5 on its upper end face, and a clamping mechanism on each U-shaped seat 5. A bracket 6 is slidably mounted on the worktable 1, with a cutting mechanism at its top inside the bracket 6. A cutting seat 7 is located inside the bracket 6 and is slidably mounted relative to the upper end face of the worktable 1. A guide plate 8 is located at the bottom of the worktable 1, and a guide groove 9 is located on the bracket 6 corresponding to the guide plate 8. A threaded hole 10 is located on the front end face of the bracket 6, with a locking rod 11 inside the threaded hole 10. The locking rod 11 is threadedly connected to the threaded hole 10. A locking hole 12 is located on the guide plate 8 corresponding to the locking rod 11, with multiple locking holes 12 spaced apart.
[0020] In this embodiment, the arc-shaped grooves 4 corresponding to the fixing seats 3 on both sides of the optical fiber to be cut are installed. After the initial installation, the clamping mechanism on the U-shaped seat 5 clamps the optical fiber to ensure that the clamped optical fiber remains taut. After the initial installation is completed, the cutting mechanism cooperates with the cutting seat 7 to cut the optical fiber.
[0021] More specifically, the position of the bracket 6 is adjusted according to the length to be cut. The bracket 6 slides relative to the worktable 1, and the guide plate 8 and guide groove 9 cooperate to guide it. The bracket 6 drives the cutting seat 7 to slide relative to the upper surface of the worktable 1. The whole is adjusted to a suitable position. The locking rod 11 is rotated, and the locking rod 11 and the threaded hole 10 are threaded together. The corresponding locking hole 12 on the guide plate 8 is inserted to realize the position adjustment and locking, which facilitates the adjustment of different cutting lengths.
[0022] Please see Figure 1 , Figure 4 and Figure 5As one embodiment of clamping and pressing: both pressing mechanisms include an electric push rod 13 and a pressure plate 14. The electric push rod 13 is installed on the inner wall of the top of the U-shaped seat 5. The pressure plate 14 is connected to the bottom of the electric push rod 13. The pressure plate 14 is detachably provided with a pressure seat 15. The lower end face of the pressure seat 15 is provided with a pressure rod 16 corresponding to multiple arc-shaped grooves 4 in the same group. The bottom end of the multiple pressure rods 16 is provided with an arc plate 17. The bottom end of the two pressure seats 15 is symmetrically provided with positioning rods 18. The two pressure plates 14 are symmetrically provided with positioning holes 19 corresponding to the positioning rods 18. The outer end face of the multiple positioning rods 18 is provided with a positioning ring 20. The positioning ring 20 and the positioning rod 18 are threadedly connected.
[0023] Specifically, the control device has its own control system. When the electric push rod 13 is activated, it extends and retracts, driving the bottom pressure plate 14, pressure seat 15, pressure rod 16 and arc plate 17 to rise and adjust as a whole, realizing the initial installation of optical fiber clamping operation in the arc groove 4. For long-term use, rotate the positioning ring 20. The positioning ring 20 and the positioning rod 18 are threaded together. After the positioning ring 20 is removed, the pressure seat 15 is disassembled and replaced as a whole.
[0024] Please see Figures 1-3 As one embodiment of the cutting mechanism: the cutting mechanism includes a hydraulic cylinder 21 and a cutting blade 22. The hydraulic cylinder 21 is installed on the inner wall of the top of the bracket 6. The cutting blade 22 is connected to the bottom of the hydraulic cylinder 21. The upper surface of the cutting seat 7 is provided with a cutting groove 23 corresponding to the cutting blade 22. The right side of the bracket 6 is provided with an L-shaped protective plate 24 corresponding to the retracted state of the cutting blade 22. The right end of the bracket 6 is symmetrically provided with a guide rod 25. The L-shaped protective plate 24 is symmetrically provided with guide holes 26 corresponding to the guide rod 25. The bracket 6 is rotatably provided with an adjusting rod 27. The L-shaped protective plate 24 is provided with an adjusting hole 28 corresponding to the adjusting rod 27. The adjusting rod 27 and the adjusting hole 28 are threadedly connected.
[0025] Specifically, the control device has its own control system. When the hydraulic cylinder 21 is activated, it extends and retracts, driving the bottom cutting blade 22 to rise and fall. The cutting blade 22 and the cutting groove 23 on the cutting seat 7 cooperate to achieve cutting. When the cutting blade 22 is retracted, the adjusting rod 27 is rotated. The adjusting rod 27 and the adjusting hole 28 are threaded together, and the guide rod 25 and the guide hole 26 cooperate to guide, realizing the sliding adjustment of the L-shaped protective plate 24. The L-shaped protective plate 24 protects and shields the cutting blade 22, avoiding danger during loading and unloading.
[0026] Please see Figure 1 and Figure 2 As one implementation method for sliding guidance: U-shaped rods 29 are provided on both the front and rear ends of the worktable 1, and through holes 30 are provided on both U-shaped rods 29 on the bracket 6.
[0027] Specifically, when the bracket 6 slides relative to the worktable 1, the U-shaped rod 29 and the through hole 30 cooperate to guide the sliding and ensure sliding stability.
[0028] In summary, the overall equipment is in use: When the fiber is in the installation state, before the fiber is installed, rotate the adjusting rod 27. The adjusting rod 27 and the adjusting hole 28 are threaded together, and the guide rod 25 and the guide hole 26 cooperate to guide, so as to realize the sliding adjustment of the L-shaped protective plate 24. The L-shaped protective plate 24 slides to the position of protecting and shielding the cutting knife 22, so as to achieve safety protection for subsequent loading and unloading. The fiber passes through the middle position between the cutting knife 22 and the cutting seat 7, and is initially installed on the corresponding arc-shaped grooves 4 on the two side fixing seats 3. The clamping mechanism clamps and holds the installed fiber.
[0029] When in the cutting state, after the optical fiber is installed, rotate the adjusting rod 27 in the opposite direction. The L-shaped protective plate 24 slides to a position that does not obstruct the cutting blade 22. The control device has its own control system, which starts the hydraulic cylinder 21. The hydraulic cylinder 21 extends and drives the bottom cutting blade 22 downward. The cutting blade 22 and the cutting groove 23 of the cutting seat 7 cooperate to cut the optical fiber.
[0030] When the clamping mechanism is under maintenance, after prolonged use, the entire pressure seat 15 is disassembled. The positioning ring 20 is rotated, and the positioning ring 20 and the positioning rod 18 are threaded together. After the positioning ring 20 is removed, the entire pressure seat 15 that drives the positioning rod 18 is disassembled. The new pressure seat 15 is installed corresponding to the pressure plate 14. The positioning rod 18 and the positioning hole 19 are positioned together. The positioning ring 20 and the positioning rod 18 are threaded together to achieve installation and locking, which facilitates replacement and maintenance.
[0031] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A fiber optic cleaver, comprising a worktable (1), wherein each of the four corners of the lower end face of the worktable (1) is provided with a support leg (2), characterized in that: The workbench (1) has fixed seats (3) on both the left and right sides of its upper surface. Each fixed seat (3) has an arc-shaped groove (4) on its upper surface, with multiple arc-shaped grooves (4) spaced apart. Each fixed seat (3) has a U-shaped seat (5) on its upper surface, and a clamping mechanism on each U-shaped seat (5). A support (6) slides on the workbench (1). A cutting mechanism is located at the top of the support (6), and a cutting seat (7) is located inside the support (6). The cutting seat (7) is positioned opposite to the workbench. The workbench (1) is slidably mounted on its upper surface. The bottom of the workbench (1) is provided with a guide plate (8). The bracket (6) is provided with a guide groove (9) corresponding to the guide plate (8). The front end face of the bracket (6) is provided with a threaded hole (10). The threaded hole (10) is provided with a locking rod (11). The locking rod (11) and the threaded hole (10) are threadedly connected. The guide plate (8) is provided with a locking hole (12) corresponding to the locking rod (11). Multiple locking holes (12) are provided at intervals.
2. The fiber optic cleaver according to claim 1, characterized in that: Both of the clamping mechanisms include an electric push rod (13) and a pressure plate (14). The electric push rod (13) is installed on the inner wall of the top of the U-shaped seat (5). The pressure plate (14) is connected to the bottom end of the electric push rod (13). A pressure seat (15) is detachably provided on the pressure plate (14). The lower end of the pressure seat (15) is provided with a pressure rod (16) corresponding to multiple arc-shaped grooves (4) in the same group. An arc-shaped plate (17) is provided at the bottom end of each of the multiple pressure rods (16).
3. The fiber optic cleaver according to claim 2, characterized in that: The two pressure bases (15) are symmetrically provided with positioning rods (18) at their bottom ends. The two pressure plates (14) are symmetrically provided with positioning holes (19) corresponding to the positioning rods (18). The outer end faces of the multiple positioning rods (18) are provided with positioning rings (20). The positioning rings (20) and the positioning rods (18) are threaded together.
4. The fiber optic cleaver according to claim 1, characterized in that: The cutting mechanism includes a hydraulic cylinder (21) and a cutting blade (22). The hydraulic cylinder (21) is installed on the inner wall of the top of the bracket (6). The cutting blade (22) is connected to the bottom of the hydraulic cylinder (21). The upper end of the cutting seat (7) is provided with a cutting groove (23) corresponding to the cutting blade (22).
5. A fiber optic cleaver according to claim 4, characterized in that: The bracket (6) has an L-shaped protective plate (24) on its right side corresponding to the retracted state of the cutting blade (22). The bracket (6) has a guide rod (25) symmetrically arranged on its right end. The L-shaped protective plate (24) has guide holes (26) symmetrically arranged on the guide rod (25).
6. A fiber optic cleaver according to claim 5, characterized in that: An adjusting rod (27) is rotatably provided on the bracket (6), and an adjusting hole (28) is provided on the L-shaped protective plate (24) corresponding to the adjusting rod (27). The adjusting rod (27) and the adjusting hole (28) are threadedly connected.
7. A fiber optic cleaver according to claim 1, characterized in that: The workbench (1) is provided with U-shaped rods (29) on both the front and rear ends, and the bracket (6) is provided with through holes (30) corresponding to the two U-shaped rods (29).