A rotary support mechanism for a new energy vehicle controller installation test harness

Abstract

The utility model discloses a new energy automobile controller installation test wiring harness uses rotary support mechanism, including work table, setting in the conveying track of work table both sides, setting in the jacking gear of work table, setting in the lifting plate of jacking gear top, setting in the carousel of lifting plate, setting in the clamping fixture of one side of lifting plate, setting in the carousel limiting mechanism of the other side of lifting plate, setting in the support plate of carousel, setting in a plurality of support column of support plate, setting in the diagonal two locating posts of support plate, jacking gear fixed mounting is in work table, and lifting plate is connected with jacking gear, and carousel can rotate and install in lifting plate, and support plate fixed mounting is in carousel, and support column, locating post fixed mounting is in support plate. Advantageous effects, need not manual movement, through carousel only needs manual rotation support plate to be able to to the four around installation test wiring harness of product, and the efficiency is high, and the installation effect is good.

Description

Technical Field

[0001] This utility model relates to the field of new energy vehicle controller test harness installation technology, and in particular to a rotating support mechanism for installing and testing new energy vehicle controller test harnesses. Background Technology

[0002] The controller is the core control unit of new energy vehicles, responsible for managing and coordinating various systems of the vehicle. Before leaving the factory, it needs to be tested by installing test harnesses. The existing controller may require test harnesses to be installed around the four sides. At this time, it mainly relies on manual movement to complete the installation of test harnesses around the controller, which is inefficient and has poor performance, and cannot meet the processing needs of enterprises. In view of the above, it is necessary to improve the existing controller test harness installation method to adapt it to the current needs of controller test harness installation. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a rotating support mechanism for the installation and testing of wiring harnesses for new energy vehicle controllers, including a workbench, conveying rails on both sides of the workbench, a lifting mechanism on the workbench, a lifting plate above the lifting mechanism, a turntable on the lifting plate, a locking mechanism on one side of the lifting plate, a turntable limiting mechanism on the other side of the lifting plate, a support plate on the turntable, multiple support columns on the support plate, and two diagonally positioned columns on the support plate. The lifting mechanism is fixedly installed on the workbench, the lifting plate is connected to the lifting mechanism, the turntable is rotatably installed on the lifting plate, the support plate is fixedly installed on the turntable, and the support columns and positioning columns are fixedly installed on the support plate.

[0004] As a further supplement to this technical solution, the lifting mechanism includes a lifting cylinder and a push rod connected to the lifting cylinder. The lifting cylinder is fixedly installed on the worktable, and the push rod protrudes from the surface of the worktable.

[0005] As a further supplement to this technical solution, the turntable is provided with a circumferential array of positioning blocks, the positioning blocks are fixedly installed on the turntable, the positioning blocks are provided with positioning grooves on the outer side, and the turntable limiting mechanism cooperates with the positioning grooves.

[0006] As a further supplement to this technical solution, the positioning mechanism includes a mounting block and a ball bearing disposed on the mounting block. The mounting block is fixedly mounted on the lifting plate, and the ball bearing is disposed on one side of the turntable. The outer side of the positioning block is provided with a ball bearing groove to cooperate with the ball bearing.

[0007] As a further supplement to this technical solution, the turntable limiting mechanism includes a fixed block disposed on a support plate, a drive cylinder disposed on the fixed block, and a limiting block connected to the drive cylinder. The fixed block is fixedly installed on the support plate, the drive cylinder is fixedly installed on the fixed block, and the width of the limiting block is smaller than the width of the positioning groove.

[0008] As a further supplement to this technical solution, a slide rail is also provided on the support plate below the limiting block, and the lower part of the limiting block is slidably mounted on the slide rail.

[0009] As a further addition to this technical solution, the cross-section of the limiting block is L-shaped.

[0010] As a further supplement to this technical solution, the workbench is provided with symmetrical lifting limit mechanisms on both the front and rear sides, and the lifting limit mechanisms are connected to the lifting plate.

[0011] Its advantages are that the product is placed on the support plate, and then the test wires are installed manually without the need for manual movement. The test wires can be installed around the product by simply rotating the support plate through the turntable. In addition, the lifting plate is equipped with a locking mechanism and a limiting mechanism to prevent excessive movement and to limit the turntable, which facilitates better installation of the test wires on the product. It is efficient and has a good installation effect. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model from a first angle; Figure 2 This is a schematic diagram of the overall structure of this utility model from a second angle; Figure 3 This is a partial structural schematic diagram of the present invention; Figure 4 yes Figure 3 A magnified view of part A in the image; Figure 5 yes Figure 3 A magnified view of part B in the image; In the diagram, 1. Workbench; 2. Conveying rail; 3. Lifting mechanism; 31. Lifting cylinder; 32. Push rod; 4. Lifting plate; 5. Turntable; 51. Positioning block; 52. Positioning groove; 53. Ball catch groove; 6. Locking mechanism; 61. Mounting block; 62. Ball catch; 7. Turntable limiting mechanism; 71. Fixing block; 72. Drive cylinder; 73. Limiting block; 74. Slide rail; 8. Support plate; 9. Support column; 10. Positioning column; 11. Lifting limiting mechanism. Detailed Implementation

[0013] To facilitate a clearer understanding of this technical solution for those skilled in the art, the following will be described in conjunction with the appendix. Figure 1-5 The technical solution of this utility model is described in detail below: A rotating support mechanism for installing and testing wiring harnesses of a new energy vehicle controller includes a workbench 1, conveying rails 2 on both sides of the workbench 1, a lifting mechanism 3 on the workbench 1, a lifting plate 4 above the lifting mechanism 3, a turntable 5 on the lifting plate 4, a locking mechanism 6 on one side of the lifting plate 4, a limiting mechanism for the turntable 5 on the other side of the lifting plate 4, a support plate 8 on the turntable 5, multiple support columns 9 on the support plate 8, and two diagonally positioned columns 10 on the support plate 8. The lifting mechanism 3 is fixedly installed on the workbench 1, the lifting plate 4 is connected to the lifting mechanism 3, the turntable 5 is rotatably installed on the lifting plate 4, and the support plate 8 is fixedly installed on the turntable 5. The support columns 9 and the positioning columns 10 are... The tray is fixedly installed on the support plate 8. The support plate 8 is a contoured part, which facilitates better support for the tray. The new energy vehicle controller tray is placed on the support plate 8. The support column 9 and positioning column 10 can support and limit the tray to prevent it from moving during rotation. The turntable 5 can make the support plate 8 rotate, thereby driving the tray to rotate, which facilitates the manual installation of test wire harnesses around the product. In addition, the lifting mechanism 3 in this technical solution can lift the conveyed tray, and then install test wire harnesses on the product. After the installation is completed, the lifting mechanism 3 returns to its original position, and the tray continues to move on the conveyor track 2. The locking mechanism 6 can lock the turntable 5 to rotate, locking it every 90°. The turntable 5 limiting mechanism can limit the turntable 5, which is convenient for manual installation of test wire harnesses.

[0014] The structure of the lifting mechanism 3 will be described in detail below. The lifting mechanism 3 includes a lifting cylinder 31 and a push rod 32 connected to the lifting cylinder 31. The lifting cylinder 31 is fixedly installed on the workbench 1. The push rod 32 protrudes from the surface of the workbench 1. The lifting cylinder 31 can drive the push rod 32 to move up and down. The up and down movement of the push rod 32 can drive the lifting plate 4 to move up and down, thereby driving the whole to move and push the pallet out of the conveying track 2.

[0015] The turntable 5 is provided with a circumferential array of positioning blocks 51, which are fixedly installed on the turntable 5. The positioning blocks 51 are provided with positioning grooves 52 on their outer sides. The turntable 5 limiting mechanism cooperates with the positioning grooves 52. The structure of the locking mechanism 6 will be described in detail below. The locking mechanism 6 includes a mounting block 61 and a ball bearing 62 set on the mounting block 61. The mounting block 61 is fixedly installed on the lifting plate 4. The ball bearing 62 is set on one side of the turntable 5. The outer side of the positioning block 51 is provided with a ball bearing 62 groove 53 that cooperates with the ball bearing 62. Every 90° rotation, the ball bearing 62 is locked in the ball bearing 62 groove 53. Manual force can make the ball bearing 62 disengage from the ball bearing 62 groove 53. After it moves into place, the turntable 5 is limited by the turntable 5 limiting mechanism, and then the wire harness is installed manually.

[0016] The structure of the turntable 5 limiting mechanism will be described in detail below. The turntable 5 limiting mechanism includes a fixed block 71 set on the support plate 8, a drive cylinder 72 set on the fixed block 71, and a limiting block 73 connected to the drive cylinder 72. The fixed block 71 is fixedly installed on the support plate 8, and the drive cylinder 72 is fixedly installed on the fixed block 71. The width of the limiting block 73 is smaller than the width of the positioning groove 52. The drive cylinder 72 can control the movement of the limiting block 73, so that the limiting block 73 can move closer to or away from the positioning groove 52 of the positioning block 51. This makes it convenient to install the limiting block 5 in the positioning groove 52 after the product is in place to limit the turntable 5. The support plate 8 is also provided with a slide rail 74 below the limiting block 73. The limiting block 73 is slidably installed on the slide rail 74 below. The slide rail 74 makes the movement of the limiting block 73 more stable. Furthermore, the limiting block 73 has an L-shaped cross-section.

[0017] In order to make the lifting plate 4 move up and down more stably, lifting limit mechanisms 11 are symmetrically provided on the front and rear sides of the worktable 1, and the lifting limit mechanisms 11 are connected to the lifting plate 4.

[0018] The above technical solution only embodies the preferred technical solution of this utility model. Any changes that may be made by those skilled in the art to certain parts of it embody the principle of this utility model and fall within the protection scope of this utility model.

Claims

1. A rotating support mechanism for installing and testing wiring harnesses of a new energy vehicle controller, characterized in that, The device includes a workbench (1), conveying rails (2) on both sides of the workbench (1), a lifting mechanism (3) on the workbench (1), a lifting plate (4) above the lifting mechanism (3), a turntable (5) on the lifting plate (4), a locking mechanism (6) on one side of the lifting plate (4), a limiting mechanism for the turntable (5) on the other side of the lifting plate (4), a support plate (8) on the turntable (5), multiple support columns (9) on the support plate (8), and two diagonally positioned columns (10) on the support plate (8). The lifting mechanism (3) is fixedly installed on the workbench (1), the lifting plate (4) is connected to the lifting mechanism (3), the turntable (5) is rotatably installed on the lifting plate (4), the support plate (8) is fixedly installed on the turntable (5), and the support columns (9) and the positioning columns (10) are fixedly installed on the support plate (8).

2. The rotating support mechanism for installing and testing wiring harnesses of a new energy vehicle controller according to claim 1, characterized in that, The lifting mechanism (3) includes a lifting cylinder (31) and a push rod (32) connected to the lifting cylinder (31). The lifting cylinder (31) is fixedly installed on the workbench (1), and the push rod (32) protrudes from the surface of the workbench (1).

3. The rotating support mechanism for installing and testing wiring harnesses of a new energy vehicle controller according to claim 2, characterized in that, The turntable (5) is provided with a circumferential array of positioning blocks (51), which are fixedly installed on the turntable (5). The positioning blocks (51) are provided with positioning grooves (52) on the outside of the positioning blocks (51), and the limiting mechanism of the turntable (5) cooperates with the positioning grooves (52).

4. The rotary support mechanism for installing and testing wiring harnesses of a new energy vehicle controller according to claim 3, characterized in that, The positioning mechanism (6) includes a mounting block (61) and a ball bearing (62) disposed on the mounting block (61). The mounting block (61) is fixedly installed on the lifting plate (4). The ball bearing (62) is disposed on one side of the turntable (5). The outer side of the positioning block (51) is provided with a ball bearing (62) groove (53) to cooperate with the ball bearing (62).

5. A rotating support mechanism for installing and testing wiring harnesses of a new energy vehicle controller according to claim 4, characterized in that, The turntable (5) limiting mechanism includes a fixed block (71) set on the support plate (8), a driving cylinder (72) set on the fixed block (71), and a limiting block (73) connected to the driving cylinder (72). The fixed block (71) is fixedly installed on the support plate (8), the driving cylinder (72) is fixedly installed on the fixed block (71), and the width of the limiting block (73) is smaller than the width of the positioning groove (52).

6. A rotating support mechanism for installing and testing wiring harnesses of a new energy vehicle controller according to claim 5, characterized in that, The support plate (8) is also provided with a slide rail (74) below the limiting block (73), and the lower part of the limiting block (73) is slidably mounted on the slide rail (74).

7. A rotating support mechanism for installing and testing wiring harnesses of a new energy vehicle controller according to claim 6, characterized in that, The limiting block (73) has an L-shaped cross section.

8. A rotating support mechanism for installing and testing wiring harnesses of a new energy vehicle controller according to claim 1, characterized in that, The workbench (1) is symmetrically provided with lifting limit mechanisms (11) on both the front and rear sides, and the lifting limit mechanisms (11) are connected to the lifting plate (4).

Images