Cooling device based on communication cable production

CN224668486UActive Publication Date: 2026-08-21DONGGUAN RUICHUANGXIN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522104037.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-08-21
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0004]上述专利在使用的过程中虽然通过设置喷头对线缆进行喷淋冷却,但是其在使用的过程中存在一定的缺陷,线缆的外表皮为绝缘层橡胶,为了对线缆的电芯进行防护,通常情况下绝缘层都具有一定的厚度,采用喷淋冷却时,外侧的橡胶很快就冷却凝固了下来,内侧的橡胶还未来得及进行冷却,喷淋就已经结束,导致整体的冷却效果较差,且上述专利在冷却完成后线缆表面附着有大量的水渍,未对水渍进行清理直接进行电线的收卷,导致收卷后内部的水分难以蒸发彻底,从而会影响后期电线的使用

Benefits of technology

[0024] This cooling device for communication cable production consists of a primary cooling component, a secondary cooling component, and a cleaning component. The primary cooling component sprays cooling water from its nozzles to initially cool the cable. The cable then enters the cooling pool of the secondary cooling component for final cooling. After cooling, the cleaning component removes any residual cooling water from the cable surface using its sponge blocks. Finally, a fan blows air to dry the cable surface, achieving thorough cooling and surface drying of the cable.

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Abstract

The utility model relates to communication cable production technical field, and disclose a cooling device based on communication cable production, including cooling box, the left side surface of cooling box is opened with feed port, the right side surface of cooling box is opened with discharge gate, the upper surface of cooling box is installed with roof, the inside of cooling box is provided with primary cooling assembly, secondary cooling assembly and cleaning component. This cooling device based on communication cable production, through setting up primary cooling assembly, secondary cooling assembly and cleaning component, through the spray head of primary cooling assembly and sprays cooling water to carry out preliminary cooling to cable, then cable enters into the cooling pool of secondary cooling assembly and carries out final cooling, after cooling is completed, the sponge block of cleaning component removes the cooling water remaining on the surface of cable, then the surface of cable is dried by the fan blowing out gas, realizes the thorough cooling and surface dryness of cable.
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Description

Technical Field

[0001] This utility model relates to the field of communication cable production technology, specifically a cooling device for communication cable production. Background Technology

[0002] Communication cables are materials used for communication, information transmission, and related applications. During the production process, copper wires are bundled and wound into copper wires, then cleaned and dried with chemicals, and an insulation layer is applied to the copper wires to complete the wire manufacturing. In the coating process, a hot-melt method is generally used. After the copper wires pass through the mold holes of the hot-melt equipment, an insulation layer structure is formed on the outside of the copper wires to complete the coating. Since the temperature of the coated wires is high, they need to be cooled. Existing communication cable cooling equipment generally uses the method of immersion in cooling water.

[0003] An existing patent (publication number: CN217788079U) discloses a high-efficiency cooling device for wire processing and production, including a housing. A water storage shell is fixedly connected to the bottom of the inner cavity of the housing, and a first motor is fixedly connected to the top of the housing. A transmission rod is fixedly connected to the output end of the bottom of the first motor, and a fan is fixedly connected to the bottom of the transmission rod. By setting up a housing, a water storage shell, a first motor, a transmission rod, a fan, a fixing block, a nozzle, a water pump, a water suction pipe, a drain pipe, a mounting plate, a baffle, a groove, a second motor, a power rod, and a take-up roller, the problem of poor cooling effect of cooling devices for wire processing and production is solved. This cooling device for wire processing and production has the advantage of good cooling effect.

[0004] Although the aforementioned patent uses a spray nozzle to cool the cable during use, it has certain drawbacks. The cable's outer sheath is made of insulating rubber, which typically has a certain thickness to protect the cable's core. When using spray cooling, the outer rubber cools and solidifies quickly, while the inner rubber does not have time to cool before the spraying ends, resulting in poor overall cooling. Furthermore, after cooling, the cable surface is covered with a large amount of water stains. If these water stains are not cleaned before the cable is wound up, the internal moisture cannot evaporate completely after winding, which will affect the subsequent use of the cable. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a cooling device for communication cable production, which has the advantages of thorough cooling and post-cooling drying, thus solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cooling device for communication cable production, comprising a cooling box, an inlet on the left side of the cooling box, an outlet on the right side of the cooling box, a top plate on the upper surface of the cooling box, and a primary cooling assembly, a secondary cooling assembly, and a cleaning assembly arranged inside the cooling box. The primary cooling assembly includes a trough plate fixed to the inner wall of the cooling box, a set of spray heads installed on the inner top and bottom walls of the trough plate, and a pump installed on the upper surface of the trough plate, the output end of the pump being connected to the spray heads.

[0007] The secondary cooling assembly includes a cooling pool disposed inside the cooling box, cooling pipes installed inside the cooling pool, refrigeration equipment installed on the side of the cooling pool, the refrigeration equipment being connected to the cooling pipes, the cooling pool being filled with cooling water, and the input end of the pump being connected to the cooling pool.

[0008] The cleaning component includes a fixing frame fixed to the inner wall of the cooling box. The fixing frame is inclined and has two mounting slots slidably connected to its inner wall. Sponge blocks are installed on the inner walls of both mounting slots.

[0009] Furthermore, a first guide roller is installed on the inner wall of the cooling box, and a second, third, and fourth guide roller are installed on the inner wall of the cooling pool. The first guide roller is located on the right side of the trough plate, and the second and third guide rollers are on the same horizontal plane.

[0010] With the above scheme, the external cable enters the interior of the cooling box through the feed port and is cooled by the trough plate before contacting the first guide roller. The cable is turned by the first guide roller, and the spray head inside the trough plate sprays cooling water to initially cool the cable. After entering the cooling pool, the cable undergoes secondary cooling and leaves the cooling pool guided by the second, third and fourth guide rollers.

[0011] Furthermore, the inner wall of the cooling box is equipped with a fifth guide roller, a sixth guide roller, and a seventh guide roller, with the fourth guide roller and the fifth guide roller located on the left and right sides of the fixed frame, respectively.

[0012] With the above method, the cable is guided by the fourth and fifth guide rollers through the fixed frame, and the sponge block in the mounting groove wipes the cable to remove the residual moisture on its surface.

[0013] Furthermore, the bottom surface of the trough plate is fixedly connected to a guide channel, which is located above the cooling pool.

[0014] With the above method, the spray water inside the trough flows back to the cooling pool for cooling after contacting the cable.

[0015] Furthermore, a stirring motor is installed on the bottom surface of the cooling pool, and a stirring disc is rotatably connected to the inner bottom wall of the cooling pool. The output end of the stirring motor is connected to the stirring disc.

[0016] The above scheme uses a stirring motor to drive a stirring disc to rotate, which in turn stirs the cooling water inside the cooling pool, making the cooling pipes cool the water in the cooling pool more evenly.

[0017] Furthermore, a track groove is provided on the side of the fixed frame, and a track block is fixed on the side of the mounting groove. The track block is slidably connected to the track groove. Two fixing plates are fixed on the side of the fixed frame, and a threaded rod is installed between the two fixing plates. The threaded rod passes through the track block and is threadedly connected to the track block. A drive motor is installed on the side of the fixing plate, and the output end of the drive motor is connected to the threaded rod.

[0018] The above scheme uses a drive motor to rotate a threaded rod, which in turn moves a track block. The track block then moves a mounting groove, which in turn moves a sponge block. The two sponge blocks press against each other, expelling excess water from inside the sponge block.

[0019] Furthermore, a guide plate is fixed to the inner wall of the cooling box. The guide plate is inclined and located below the fixed frame. The bottom end of the guide plate is connected to the cooling pool.

[0020] With the above solution, the water squeezed out by the sponge block inside the fixed frame flows back to the cooling pool through the guide plate.

[0021] Furthermore, the cleaning assembly also includes a fan installed on the inner wall of the cooling box. The inner wall of the cooling box is equipped with two inclined exhaust pipes, and the fan is connected to its corresponding exhaust pipe. The exhaust pipe is aligned with the cable.

[0022] The above method involves blowing gas out by a fan, and then blowing the gas through an exhaust pipe onto the cable to dry its surface.

[0023] Compared with the prior art, the technical solution of this utility model has the following beneficial effects:

[0024] This cooling device for communication cable production consists of a primary cooling component, a secondary cooling component, and a cleaning component. The primary cooling component sprays cooling water from its nozzles to initially cool the cable. The cable then enters the cooling pool of the secondary cooling component for final cooling. After cooling, the cleaning component removes any residual cooling water from the cable surface using its sponge blocks. Finally, a fan blows air to dry the cable surface, achieving thorough cooling and surface drying of the cable. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of the present application;

[0026] Figure 2 This is a diagram showing the internal structure of the overall cooling box in this application;

[0027] Figure 3 This is a structural diagram of the overall primary cooling assembly of this application;

[0028] Figure 4 This is a structural diagram of the overall cleaning components of this application;

[0029] Figure 5 This is a partial sectional view of the overall fixed frame of this application.

[0030] In the picture:

[0031] 1. Cooling box; 2. Feed inlet; 3. Discharge outlet; 4. Top plate;

[0032] 5. Primary cooling assembly; 501. Cooling trough; 502. Spray head; 503. Pump; 504. Flow guide trough;

[0033] 6. Secondary cooling components; 601. Cooling pool; 602. Cooling pipes; 603. Refrigeration equipment; 604. Stirring motor; 605. Stirring disc;

[0034] 7. Cleaning components; 701. Fixing frame; 702. Mounting slot; 703. Sponge block; 704. Track block; 705. Threaded rod; 706. Drive motor; 707. Fan; 708. Exhaust duct;

[0035] 8. First guide roller; 9. Second guide roller; 10. Third guide roller; 11. Fourth guide roller; 12. Fifth guide roller; 13. Sixth guide roller; 14. Seventh guide roller; 15. Guide plate. Detailed Implementation

[0036] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0037] Please see Figure 1 , Figure 2 and Figure 3This embodiment provides a cooling device for communication cable production, including a cooling box 1. The cooling box 1 has an inlet 2 on its left side and an outlet 3 on its right side. A top plate 4 is installed on the upper surface of the cooling box 1. The interior of the cooling box 1 is provided with a primary cooling component 5, a secondary cooling component 6, and a cleaning component 7. The primary cooling component 5 includes a trough plate 501 fixed to the inner wall of the cooling box 1. A set of spray heads 502 are installed on the inner top wall and inner bottom wall of the trough plate 501. A pump 503 is installed on the upper surface of the trough plate 501, and the output end of the pump 503 is connected to the spray head 502.

[0038] Please see Figure 2 , Figure 3 and Figure 5 The secondary cooling component 6 includes a cooling pool 601 disposed inside the cooling box 1. Cooling pipes 602 are installed inside the cooling pool 601. A refrigeration device 603 is installed on the side of the cooling pool 601. The refrigeration device 603 is connected to the cooling pipes 602. The cooling pool 601 is filled with cooling water. The input end of the pump 503 is connected to the cooling pool 601. The cleaning component 7 includes a fixing frame 701 fixed to the inner wall of the cooling box 1. The fixing frame 701 is inclined. Two mounting slots 702 are slidably connected to the inner wall of the fixing frame 701. Sponge blocks 703 are installed on the inner walls of the two mounting slots 702.

[0039] Please see Figure 2 , Figure 3 and Figure 4 The inner wall of the cooling box 1 is equipped with a first guide roller 8, and the inner wall of the cooling pool 601 is equipped with a second guide roller 9, a third guide roller 10, and a fourth guide roller 11. The first guide roller 8 is located on the right side of the trough plate 501, and the second guide roller 9 and the third guide roller 10 are on the same horizontal plane. The external cable enters the interior of the cooling box 1 through the feed inlet 2 and is cooled by the trough plate 501 before contacting the first guide roller 8. The cable is turned by the first guide roller 8, and the spray head 502 inside the trough plate 501 sprays cooling water to initially cool the cable. After entering the cooling pool 601, the cable undergoes secondary cooling and leaves the cooling pool 601 guided by the second guide roller 9, the third guide roller 10, and the fourth guide roller 11. The inner wall of the cooling box 1 is equipped with the fifth guide roller 12, the sixth guide roller 13, and the seventh guide roller 14. The fourth guide roller 11 and the fifth guide roller 12 are located on the left and right sides of the fixed frame 701, respectively. The cable passes through the fixed frame 701 guided by the fourth guide roller 11 and the fifth guide roller 12. The cable is wiped by the sponge block 703 in the mounting groove 702 to remove the residual moisture on its surface.

[0040] Please see Figure 2 , Figure 3 and Figure 4The bottom surface of the trough plate 501 is fixedly connected to a guide channel 504, which is located above the cooling pool 601. After the spray water inside the trough plate 501 comes into contact with the cable, it flows back to the cooling pool 601 through the guide channel 504 for cooling. A stirring motor 604 is installed on the bottom surface of the cooling pool 601, and a stirring plate 605 is rotatably connected to the inner bottom wall of the cooling pool 601. The output end of the stirring motor 604 is connected to the stirring plate 605. The stirring motor 604 can drive the stirring plate 605 to rotate, and the stirring plate 605 can stir the cooling water inside the cooling pool 601, so that the cooling pipe 602 can cool the cooling water in the cooling pool 601 more evenly.

[0041] Please see Figure 2 , Figure 3 and Figure 5 The fixed frame 701 has a track groove on its side. A track block 704 is fixed to the side of the mounting groove 702, and the track block 704 is slidably connected to the track groove. Two fixed plates are fixed to the side of the fixed frame 701, and a threaded rod 705 is installed between the two fixed plates. The threaded rod 705 passes through the track block 704 and is threadedly connected to it. A drive motor 706 is installed on the side of the fixed plates. The output end of the drive motor 706 is connected to the threaded rod 705. The drive motor 706 drives the threaded rod 705 to rotate, which in turn moves the track block 704. The movement of the track block 704 moves the mounting groove 702, which in turn moves the sponge block 703. 03. The sponge blocks 703 are squeezed together to expel excess water. A guide plate 15 is fixed to the inner wall of the cooling box 1. The guide plate 15 is inclined and located below the fixed frame 701. The bottom end of the guide plate 15 is connected to the cooling pool 601. Through the guide plate 15, the water squeezed out of the sponge blocks 703 inside the fixed frame 701 flows back to the cooling pool 601. The cleaning component 7 also includes a fan 707 installed on the inner wall of the cooling box 1. Two inclined exhaust pipes 708 are installed on the inner wall of the cooling box 1. The fan 707 is connected to its corresponding exhaust pipe 708. The exhaust pipe 708 is aligned with the cable. The fan 707 blows out gas and the exhaust pipe 708 blows the gas to the cable to dry the surface of the cable.

[0042] It should be noted that before use, cooling water needs to be injected into the cooling pool 601 so that the cooling water overflows the second guide roller 9 and the third guide roller 10. Before operation, the refrigeration equipment 603 and the stirring motor 604 should be started so that the water temperature in the cooling pool 601 drops evenly.

[0043] The working principle of the above embodiment is as follows: the cable passes through the corresponding guide rollers in sequence. The cable from the outside enters the interior of the cooling box 1 through the feed port 2 and is cooled by the trough plate 501 before contacting the first guide roller 8. The cable is turned by the first guide roller 8. The spray head 502 inside the trough plate 501 sprays cooling water to initially cool the cable. After contacting the cable, the spray water inside the trough plate 501 flows back to the cooling pool 601 through the guide channel 504 for further cooling. After entering the cooling pool 601, the cable undergoes secondary cooling and leaves the cooling pool 601 guided by the second guide roller 9, the third guide roller 10, and the fourth guide roller 11. It is then guided by the fourth guide roller 11 and the fifth guide roller 12 through the fixed frame. 701. The cable is wiped by the sponge block 703 in the mounting groove 702 to remove residual moisture from its surface. The drive motor 706 drives the threaded rod 705 to rotate. The rotation of the threaded rod 705 drives the track block 704 to move. The movement of the track block 704 drives the mounting groove 702 to move. The mounting groove 702 drives the sponge block 703 to move. The two sponge blocks 703 squeeze each other to expel excess moisture from inside the sponge block 703. The water squeezed out by the sponge block 703 flows back to the cooling pool 601 through the guide plate 15. Then the cable passes through the exhaust pipe 708 and the fan 707 blows air out. The exhaust pipe 708 blows the air onto the cable to dry its surface.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0045] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cooling device for communication cable production, comprising a cooling box (1), characterized in that: The cooling box (1) has a feed inlet (2) on its left side and a discharge outlet (3) on its right side. A top plate (4) is installed on the upper surface of the cooling box (1). The cooling box (1) is equipped with a primary cooling component (5), a secondary cooling component (6), and a cleaning component (7). The primary cooling component (5) includes a trough plate (501) fixed to the inner wall of the cooling box (1). A set of spray heads (502) is installed on the inner top wall and inner bottom wall of the trough plate (501). A pump (503) is installed on the upper surface of the trough plate (501). The output end of the pump (503) is connected to the spray head (502). The secondary cooling assembly (6) includes a cooling pool (601) disposed inside the cooling box (1), a cooling pipe (602) installed inside the cooling pool (601), a refrigeration device (603) installed on the side of the cooling pool (601), the refrigeration device (603) being connected to the cooling pipe (602), the cooling pool (601) being filled with cooling water, and the input end of the pump (503) being connected to the cooling pool (601). The cleaning component (7) includes a fixing frame (701) fixed to the inner wall of the cooling box (1). The fixing frame (701) is inclined and has two mounting slots (702) slidably connected to the inner wall of the fixing frame (701). Sponge blocks (703) are installed on the inner walls of the two mounting slots (702).

2. The cooling device for communication cable production according to claim 1, characterized in that: The inner wall of the cooling box (1) is equipped with a first guide roller (8), and the inner wall of the cooling pool (601) is equipped with a second guide roller (9), a third guide roller (10) and a fourth guide roller (11). The first guide roller (8) is located on the right side of the trough plate (501), and the second guide roller (9) and the third guide roller (10) are on the same horizontal plane.

3. A cooling device for communication cable production according to claim 2, characterized in that: The inner wall of the cooling box (1) is equipped with a fifth guide roller (12), a sixth guide roller (13) and a seventh guide roller (14), and the fourth guide roller (11) and the fifth guide roller (12) are located on the left and right sides of the fixed frame (701) respectively.

4. A cooling device for communication cable production according to claim 1, characterized in that: The bottom surface of the trough plate (501) is fixedly connected to a guide channel (504), which is located above the cooling pool (601).

5. A cooling device for communication cable production according to claim 1, characterized in that: A stirring motor (604) is installed on the bottom surface of the cooling pool (601), and a stirring plate (605) is rotatably connected to the inner bottom wall of the cooling pool (601). The output end of the stirring motor (604) is connected to the stirring plate (605).

6. A cooling device for communication cable production according to claim 1, characterized in that: The fixed frame (701) has a track groove on its side. The mounting groove (702) has a track block (704) fixed on its side. The track block (704) is slidably connected to the track groove. The fixed frame (701) has two fixed plates fixed on its side. A threaded rod (705) is installed between the two fixed plates. The threaded rod (705) passes through the track block (704) and is threadedly connected to the track block (704). A drive motor (706) is installed on the side of the fixed plate. The output end of the drive motor (706) is connected to the threaded rod (705).

7. A cooling device for communication cable production according to claim 1, characterized in that: The inner wall of the cooling box (1) is fixed with a guide plate (15), the guide plate (15) is inclined and located below the fixed frame (701), and the bottom end of the guide plate (15) is connected to the cooling pool (601).

8. A cooling device for communication cable production according to claim 1, characterized in that: The cleaning assembly (7) also includes a fan (707) installed on the inner wall of the cooling box (1). The inner wall of the cooling box (1) is equipped with two inclined exhaust pipes (708). The fan (707) is connected to its corresponding exhaust pipe (708). The exhaust pipe (708) is aligned with the cable.

Citation Information

Patent Citations

  • Efficient cooling device for electric wire processing and production

    CN217788079U