Power pay-off full-automatic cage stranding machine

Abstract

The utility model discloses a kind of power pay-off full-automatic cage stranding machines, it is related to cage stranding machine technical field, including pedestal, the top of the front end of vertical plate is fixedly connected with rotary motor, the output shaft of rotary motor is fixedly connected with the central shaft of rear turntable, the middle part of right side connection frame is provided with power pay-off mechanism, the rear side annular array of front side turntable is opened with six pay-off assembly one, the front side rectangle array of rear side turntable is provided with four pay-off assembly two same with pay-off assembly one structure, the front end of connection roller is rotatably connected with cage stranding seat, the front side of pedestal top close to cage stranding seat is provided with conveying mechanism, the front side of pedestal top close to conveying mechanism is provided with take-up mechanism.The utility model drives the power pay-off mechanism of left and right sides in front and back by gear transmission respectively to the wire wheel in multiple pay-off assembly one and pay-off assembly two Rotating, so that the wire on wire wheel is powered pay-off.

Description

Technical Field

[0001] This utility model relates to the field of cage winding machine technology, specifically to a fully automatic cage winding machine with power-driven wire feeding. Background Technology

[0002] The fully automatic wire stranding machine is a specialized piece of equipment in wire and cable production. It is primarily used for stranding control cables, steel-cored aluminum stranded wire, copper-aluminum stranded wire, and steel wire ropes. Equipped with a double-wheel traction machine, wrapping machine, and frequency converter, it supports stranding 7-19 wires. The equipment utilizes parallel anti-torsion technology to reduce transmission errors and, in conjunction with a frequency converter motor, maintains constant tension, thereby improving stranding efficiency and wire quality. However, existing technologies have the following limitations:

[0003] During operation, existing fully automatic wire cage winding machines are prone to jamming between the various winding wheels when winding and unwinding the wire, which affects the winding effect. Secondly, there is a lack of a wire conveying mechanism when the twisted wire is transported to the take-up roller, which reduces the efficiency of wire winding. Utility Model Content

[0004] This utility model provides a fully automatic cage winding machine for power-driven wire casting to solve the problems existing in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A fully automatic wire-feeding cage winch includes a base. A vertical plate is fixedly connected to the rear side of the top of the base. A rotary motor is fixedly connected to the top of the front end of the vertical plate. Two connecting frames are provided on the rear side of the top of the base. The output shaft of the rotary motor is fixedly connected to the central axis of the rear turntable. Connecting frames are fixedly connected to the left and right sides of the opposite faces of the two turntables. A power wire-feeding mechanism is provided in the middle of the right connecting frame, and the left side of the outer wall of the power wire-feeding mechanism extends through the space between the two turntables. Six wire-feeding components 1 are arranged in a circular array on the rear side of the front turntable. Four wire-feeding components 2 with the same structure as the wire-feeding components 1 are arranged in a rectangular array on the front side of the rear turntable. The four wire-feeding components 2 are arranged on the outside of the six wire-feeding components 1. Between the outer rear side of the wire feeding assembly, the outer wall of the front turntable has several through holes arranged in a ring array. A connecting roller is fixedly connected to the center end of the front turntable. A cage winding seat is rotatably connected to the front end of the connecting roller. The bottom of the cage winding seat is fixedly connected to the top of the base. Several through-holes are opened on the outer wall of the cage winding seat. A wire feeding tube is fixedly connected to the outer side of the front end of the cage winding seat near the wire feeding holes. A conveying mechanism is provided on the top of the base near the front side of the cage winding seat. A winding mechanism is provided on the top of the base near the front side of the conveying mechanism. An mounting sleeve is fixedly connected to the outer wall of the connecting roller. Several directional wheels are movably connected to the outer wall of the mounting sleeve in a ring array. A control panel is provided on the right side of the top of the base.

[0007] A further improvement of this utility model's technical solution is that: the power wire feeding mechanism includes a stepper motor, a rotating rod, a first gear, two driven gears, two connecting rods, and four transmission components. The outer side of the stepper motor is fixedly connected to the outer wall of the right-side connecting frame. The output shaft of the stepper motor passes through the inner wall of the right-side connecting frame and is fixedly connected to the right end of the rotating rod. The outer wall of the rotating rod passes through the left and right ends of the central shaft of the first gear and is fixedly connected between them. The outer side of the rear driven gear is located on the upper side of the rear end of the first gear, and the outer side of the front driven gear is located on the lower side of the front end of the first gear. The tooth blocks on the two driven gears mesh with the tooth blocks on the first gear. The outer walls of the two connecting rods respectively pass through the left and right ends of the central shafts of the two driven gears and are fixedly connected between them. The tops of the opposing surfaces of the two rear transmission components are respectively located at the left and right ends of the rear connecting rod. The two front transmission components are configured as an upper and lower structure, and the opposing surfaces of the two front transmission components are respectively located at the left and right ends of the front connecting rod.

[0008] A further improvement of the present invention is that the transmission assembly includes two belt gears, a timing belt, and two connecting blocks. The two belt gears are configured as an upper and lower structure. The inner wall of the belt gear is sleeved on the outside of the two belt gears. The tooth blocks in the timing belt mesh with the tooth blocks on the two belt gears. One end of each of the two gears is fixedly connected to the end of the two belt gears away from the driven gear.

[0009] A further improvement of the present invention is that the second wire-laying assembly includes a frame plate, a wire-blocking wheel, and a fixing plate. One end of the wire-blocking wheel is rotatably connected to the inner wall of the frame plate, one end of the fixing plate is fixedly connected to the middle side of the outer wall of the frame plate, and one end of the fixing plate is fixedly connected to the surface of the front turntable.

[0010] A further improvement of this utility model is that one end of the upper connecting block penetrates through the inner wall of the upper frame plate and is fixedly connected to the central axis of the defense line wheel, and one end of the lower connecting block penetrates through the inner wall of the lower frame plate and is fixedly connected to the central axis of the defense line wheel.

[0011] A further improvement of this utility model is that the conveying mechanism includes a U-shaped base, a fixed frame, a drive motor, two gears, and two wire feeding rollers. One end of the fixed frame is fixedly connected to the outer wall of the U-shaped base in the vertical direction. The two gears are respectively arranged on the upper and lower sides of the outer wall of the U-shaped base in the vertical direction. The output shaft of the drive motor is fixedly connected to the central shaft of the upper gear. The tooth blocks on the upper gear mesh with the tooth blocks on the lower gear. The connecting ends of the two gears penetrate to the inner wall of the U-shaped base in the vertical direction and are fixedly connected to the central shaft of the wire feeding rollers. The other ends of the two wire feeding rollers are rotatably connected to the inner wall of the U-shaped base.

[0012] A further improvement of this utility model is that the bottom of the U-shaped seat is fixedly connected to the top of the base.

[0013] A further improvement of this utility model is that: the outer walls of the two wire feeding rollers are fixedly connected with leather sleeves, and the middle of the two leather sleeves is provided with grooves.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0015] 1. This utility model provides a fully automatic wire cage stranding machine with power pay-off. It employs a rotary motor, turntable, connecting frame, power pay-off mechanism, pay-off assembly one, and pay-off assembly two in coordination. When the rotary motor drives the turntable to rotate, the power pay-off mechanism is operated, causing the power pay-off mechanisms on the front, rear, left, and right sides to rotate via gear transmission. This power-pay-offs the wire on the pay-off assemblies one and two, further preventing wire jamming. This solves the problem of jamming between the wire pulleys during the operation of existing fully automatic wire cage stranding machines, which affects the wire stranding effect. It achieves the beneficial effect of power pay-off of wire and improves the wire stranding effect.

[0016] 2. This utility model provides a fully automatic cage wire stranding machine with power unloading. It adopts the cooperation between the base, connecting roller, cage stranding seat, conveying mechanism, take-up mechanism, mounting sleeve and directional wheel. After the wire passes through the exit hole through the directional wheel and is stranded into shape in the exit drum, the forming stranded wire is conveyed by the conveying mechanism and wound up by the take-up mechanism. This solves the problem of reduced wire winding efficiency caused by the lack of a wire conveying mechanism when conveying the stranded wire to the take-up roller, and achieves the beneficial effect of improving wire winding efficiency. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the fully automatic power-feeding cage winch of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the power wire feeding mechanism of this utility model;

[0019] Figure 3 This is a three-dimensional structural connection diagram of the transmission component and the wire feeding component of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the conveying mechanism of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the wire feeding roller of this utility model.

[0022] In the diagram: 1. Base; 2. Vertical plate; 3. Rotary motor; 4. Turntable; 401. Perforation; 5. Connecting frame; 6. Power wire feeding mechanism; 61. Stepper motor; 62. Rotating rod; 63. Gear 1; 64. Driven gear; 65. Connecting rod; 66. Transmission assembly; 661. Belt gear; 662. Synchronous belt; 663. Connecting block; 7. Wire feeding assembly 1; 8. Wire feeding assembly 2; 81. Frame plate; 82. Wire blocking wheel; 83. Fixing plate; 9. Connecting roller; 10. Cage seat; 1001. Wire outlet hole; 11. Conveying mechanism; 111. U-shaped seat; 112. Fixing frame; 113. Drive motor; 114. Gear 2; 115. Wire feeding roller; 1151. Sheath; 1152. Groove; 12. Wire take-up mechanism; 13. Mounting sleeve; 14. Directional wheel; 15. Control panel. Detailed Implementation

[0023] To make the technical means, creative features, objectives, and effects of this utility model easier to understand, the following describes this utility model in conjunction with specific embodiments:

[0024] like Figure 1As shown, this utility model provides a fully automatic wire-feeding cage winch, including a base 1. A vertical plate 2 is fixedly connected to the rear side of the top of the base 1. A rotary motor 3 is fixedly connected to the top of the front end of the vertical plate 2. Two connecting frames 5 are provided on the rear side of the top of the base 1. The output shaft of the rotary motor 3 is fixedly connected to the central axis of the rear turntable 4. Connecting frames 5 are fixedly connected to the left and right sides of the opposite faces of the two turntables 4 respectively. A power wire-feeding mechanism 6 is provided in the middle of the right connecting frame 5, and the left side of the outer wall of the power wire-feeding mechanism 6 extends through the space between the two turntables 4. Six wire-feeding components 7 are arranged in a circular array on the rear side of the front turntable 4. Four wire-feeding components 8 with the same structure as the wire-feeding components 7 are arranged in a rectangular array on the front side of the rear turntable 4. The four wire-feeding components 8 are arranged on the outside of the six wire-feeding components 7. Between the outer rear side, the outer wall of the front perforation 401 is provided with a number of perforations 401 in a ring array. The center end of the front turntable 4 is fixedly connected to the connecting roller 9. The front end of the connecting roller 9 is rotatably connected to the cage winding seat 10. The bottom of the cage winding seat 10 is fixedly connected to the top of the base 1. The outer wall of the cage winding seat 10 is provided with a number of through-holes 1001. The front end of the cage winding seat 10 is fixedly connected to the outer side of the through-holes 1001. The top of the base 1 is provided with a conveying mechanism 11 near the front side of the cage winding seat 10. The top of the base 1 is provided with a winding mechanism 12 near the front side of the conveying mechanism 11. The outer wall of the connecting roller 9 is fixedly connected to the mounting sleeve 13. The outer wall of the mounting sleeve 13 is movably connected with a number of directional wheels 14 in a ring array. The right side of the top of the base 1 is provided with a control panel 15.

[0025] The system includes a rotary motor 3, a turntable 4, a connecting frame 5, a power wire feeding mechanism 6, a first wire feeding assembly 7, a second wire feeding assembly 8, a connecting roller 9, a cage winding seat 10, a conveying mechanism 11, a winding mechanism 12, a mounting sleeve 13, and a directional wheel 14. Through the coordinated operation of the turntable 4, the connecting frame 5, the power wire feeding mechanism 6, the first wire feeding assembly 7, and the second wire feeding assembly 8, the power wire feeding mechanism 6 can be used to feed wires of different specifications mounted on the first wire feeding assembly 7 and the second wire feeding assembly 8. In conjunction with the conveying mechanism 11, the efficiency of conveying and winding the stranded wire is improved.

[0026] like Figure 2As shown, this utility model provides a technical solution for a fully automatic power-driven wire-laying cage winch: the power-laying mechanism 6 includes a stepper motor 61, a rotating rod 62, a gear 63, two driven gears 64, two connecting rods 65, and four transmission components 66. The outer side of the stepper motor 61 is fixedly connected to the outer wall of the right-side connecting frame 5. The output shaft of the stepper motor 61 passes through the inner wall of the right-side connecting frame 5 and is fixedly connected to the right end of the rotating rod 62. The outer wall of the rotating rod 62 passes through the left and right ends of the central shaft of the gear 63 and is fixedly connected between them. The outer side of the rear driven gear 64 is located on the upper side of the rear end of the gear 63, and the outer side of the front driven gear 64 is located on the upper side of the gear 63. On the lower side of the front end of gear 63, the tooth blocks on the two driven gears 64 mesh with the tooth blocks on gear 63. When the stepper motor 61 drives gear 63 to rotate through the rotating rod 62, it synchronously drives the two left and right transmission components 66 to perform transmission work through the connecting rod 65. The outer walls of the two connecting rods 65 pass through the left and right ends of the central shaft of the two driven gears 64 respectively and are fixedly connected to each other. The top of the opposite surfaces of the two rear transmission components 66 are respectively set at the left and right ends of the rear connecting rod 65. The two front transmission components 66 are set as an upper and lower structure, and the opposite surfaces of the two front transmission components 66 are respectively set at the left and right ends of the front connecting rod 65.

[0027] like Figure 3 As shown, this utility model provides a technical solution for a fully automatic power-driven wire-laying cage winch: the transmission assembly 66 includes two belt gears 661, a synchronous belt 662, and two connecting blocks 663. The two belt gears 661 are configured as an upper and lower structure, with the inner wall of the belt gears 661 sleeved on the outside of the two belt gears 661. The toothed blocks inside the synchronous belt 662 mesh with the toothed blocks on the two belt gears 661. One end of each of the two gears 63 is fixedly connected to the end of the two belt gears 661 away from the driven gear 64. The wire-laying assembly 8 includes a frame plate 81, a wire-blocking wheel 82, and... One end of the fixed plate 83 and the defensive line wheel 82 are rotatably connected to the inner wall of the frame plate 81. One end of the fixed plate 83 is fixedly connected to the middle side of the outer wall of the frame plate 81. One end of the fixed plate 83 is fixedly connected to the surface of the front turntable 4. One end of the upper connecting block 663 passes through the inner wall of the upper frame plate 81 and is fixedly connected to the central axis of the defensive line wheel 82. One end of the lower connecting block 663 passes through the inner wall of the lower frame plate 81 and is fixedly connected to the central axis of the defensive line wheel 82. The upper and lower belt gears 661 are driven by the synchronous belt 662, which can drive the two upper and lower defensive line wheels 82 to rotate.

[0028] like Figure 4-5As shown, this utility model provides a technical solution for a fully automatic wire-feeding cage winding machine: the conveying mechanism 11 includes a U-shaped base 111, a fixed frame 112, a drive motor 113, two gears 114, and two wire-feeding rollers 115. One end of the fixed frame 112 is fixedly connected to the outer wall of the U-shaped base 111 in the vertical direction. The two gears 114 are respectively arranged on the upper and lower sides of the outer wall of the U-shaped base 111 in the vertical direction. The output shaft of the drive motor 113 is fixedly connected to the central shaft of the upper gear 114. The tooth blocks on the upper gear 114 mesh with the tooth blocks on the lower gear 114. 3. Drive gear 2 114 to rotate, driving the upper and lower wire feeding rollers 115 to move relative to each other, realizing the feeding of the twisted wire. The connecting end of the two gears 2 114 passes through the vertical inner wall of the U-shaped seat 111 and is fixedly connected to the central axis of the wire feeding rollers 115. The other end of the two wire feeding rollers 115 is rotatably connected to the inner wall of the U-shaped seat 111. The bottom of the U-shaped seat 111 is fixedly connected to the top of the base 1. The outer wall of the two wire feeding rollers 115 is fixedly connected to the sleeve 1151. The middle of the two sleeves 1151 is provided with a groove 1152. The groove 1152 is provided to stabilize the wire feeding.

[0029] The working principle of this type of fully automatic power-driven wire feeding cage winch will be explained in detail below.

[0030] like Figure 1-5 As shown, in the stranding operation of the wires used in the production of electric wires and cables, different material wire sleeves are first installed and fixed on the wire sheave 82 in sequence. Then, the ends of the wires are pulled out through the through hole 401 in sequence. The wires pass through the surface of the guide wheel 14 and out of the wire tube along the wire outlet hole 1001. Finally, they are fixed on the take-up roller of the take-up mechanism 12. The control panel 15 starts the rotary motor 3, the stepper motor 61, the drive motor 113 and the take-up mechanism 12. The output shaft of the stepper motor 61 drives the gear 63 to rotate through the rotating rod 62. Since the teeth on the gear 63 mesh with the teeth on the two connecting rods 65, the two connecting rods 65 are driven to rotate synchronously, thereby driving the left and right connecting rods to rotate. The belt gear 661 rotates, and because the teeth in the synchronous belt 662 mesh with the teeth on the two belt gears 661, the synchronous belt 662 synchronously drives the lower belt gear 661 to rotate, thereby driving the two upper anti-thread pulleys 82 to rotate, thus feeding the wire on the anti-thread pulleys 82. Combined with the output shaft of the rotary motor 3 driving the turntable 4 to rotate, the twisting efficiency of the wire is improved. The winding mechanism 12 works to wind up the twisted wire, and the drive motor 113 drives the upper gear 114 to rotate. The two gears 114 mesh, causing the two feeding rollers 115 to move relative to each other, which conveys the twisted wire and improves the winding efficiency of the wire.

[0031] The specific types and structures used are all existing products, and the specific circuit connection structure and control relationship are all existing technologies, so they will not be elaborated on here.

[0032] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A fully automatic power-operated wire-laying cage winch, comprising a base (1), characterized in that: A vertical plate (2) is fixedly connected to the rear side of the top of the base (1). A rotary motor (3) is fixedly connected to the top of the front end of the vertical plate (2). Two connecting frames (5) are provided on the rear side of the top of the base (1). The output shaft of the rotary motor (3) is fixedly connected to the central shaft of the rear turntable (4). Connecting frames (5) are fixedly connected to the left and right sides of the opposite faces of the two turntables (4). A power wire feeding mechanism (6) is provided in the middle of the right connecting frame (5). The left side of the outer wall of the power wire feeding mechanism (6) extends through the two turntables (4). Six wire feeding components (7) are arranged in a circular array on the rear side of the front turntable (4). Four wire feeding components (8) with the same structure as wire feeding components (7) are arranged in a rectangular array on the front side of the rear turntable (4). The four wire feeding components (8) are arranged between the rear sides of the six wire feeding components (7). The outer wall of the rotating array has several perforations (401). A connecting roller (9) is fixedly connected to the center end of the front turntable (4). A cage winding seat (10) is rotatably connected to the front end of the connecting roller (9). The bottom of the cage winding seat (10) is fixedly connected to the top of the base (1). The outer wall of the cage winding seat (10) has several through-holes (1001). A wire tube is fixedly connected to the outer side of the front end of the cage winding seat (10) near the wire outlet (1001). A conveying mechanism (11) is provided on the top of the base (1) near the front side of the cage winding seat (10). A wire take-up mechanism (12) is provided on the top of the base (1) near the front side of the conveying mechanism (11). An installation sleeve (13) is fixedly connected to the outer wall of the connecting roller (9). Several directional wheels (14) are movably connected to the outer wall of the installation sleeve (13) in a circular array. A control panel (15) is provided on the right side of the top of the base (1).

2. The fully automatic power-operated wire casting cage winding machine according to claim 1, characterized in that: The power wire feeding mechanism (6) includes a stepper motor (61), a rotating rod (62), a first gear (63), two driven gears (64), two connecting rods (65), and four transmission components (66). The outside of the stepper motor (61) is fixedly connected to the outer wall of the right connecting frame (5). The output shaft of the stepper motor (61) passes through the inner wall of the right connecting frame (5) and is fixedly connected to the right end of the rotating rod (62). The outer wall of the rotating rod (62) passes through the left and right ends of the central shaft of the first gear (63) and is fixedly connected between them. The outside of the driven gear (64) on the rear side is set at the rear end of the first gear (63). On the upper side, the outer side of the driven gear (64) is set on the lower side of the front end of the gear (63). The tooth blocks on the two driven gears (64) mesh with the tooth blocks on the gear (63). The outer walls of the two connecting rods (65) pass through the left and right ends of the central shaft of the two driven gears (64) respectively and are fixedly connected to each other. The top of the opposite face of the two rear transmission components (66) is set on the left and right ends of the rear connecting rod (65) respectively. The two front transmission components (66) are set as an upper and lower structure, and the opposite face of the two front transmission components (66) is set on the left and right ends of the front connecting rod (65) respectively.

3. The fully automatic power-operated wire casting cage winding machine according to claim 2, characterized in that: The transmission assembly (66) includes two belt gears (661), a timing belt (662), and two connecting blocks (663). The two belt gears (661) are configured as an upper and lower structure. The inner wall of the belt gear (661) is sleeved on the outside of the two belt gears (661). The tooth blocks in the timing belt (662) mesh with the tooth blocks on the two belt gears (661). One end of each of the two gears (63) is fixedly connected to the end of the two belt gears (661) away from the driven gear (64).

4. The fully automatic power-operated wire casting cage winding machine according to claim 3, characterized in that: The second wire laying assembly (8) includes a frame plate (81), a wire-blocking wheel (82), and a fixing plate (83). One end of the wire-blocking wheel (82) is rotatably connected to the inner wall of the frame plate (81), one end of the fixing plate (83) is fixedly connected to the middle side of the outer wall of the frame plate (81), and one end of the fixing plate (83) is fixedly connected to the surface of the front turntable (4).

5. The fully automatic power-operated wire casting cage winding machine according to claim 4, characterized in that: One end of the upper connecting block (663) extends through the inner wall of the upper frame plate (81) and is fixedly connected to the central axis of the defense line wheel (82). One end of the lower connecting block (663) extends through the inner wall of the lower frame plate (81) and is fixedly connected to the central axis of the defense line wheel (82).

6. The fully automatic power-operated wire casting cage winding machine according to claim 1, characterized in that: The conveying mechanism (11) includes a U-shaped base (111), a fixed frame (112), a drive motor (113), two gears (114), and two wire feeding rollers (115). One end of the fixed frame (112) is fixedly connected to the outer wall of the U-shaped base (111) in the vertical direction. The two gears (114) are respectively arranged on the upper and lower sides of the outer wall of the U-shaped base (111) in the vertical direction. The output shaft of the drive motor (113) is fixedly connected to the central shaft of the upper gear (114). The tooth blocks on the upper gear (114) mesh with the tooth blocks on the lower gear (114). The connecting ends of the two gears (114) penetrate to the inner wall of the U-shaped base (111) in the vertical direction and are fixedly connected to the central shaft of the wire feeding rollers (115). The other ends of the two wire feeding rollers (115) are rotatably connected to the inner wall of the U-shaped base (111).

7. The fully automatic power-operated wire casting cage winding machine according to claim 6, characterized in that: The bottom of the U-shaped seat (111) is fixedly connected to the top of the base (1).

8. The fully automatic power-operated wire casting cage winding machine according to claim 6, characterized in that: The outer walls of the two wire feeding rollers (115) are fixedly connected with sleeves (1151), and the middle of the two sleeves (1151) is provided with grooves (1152).

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