modular jack

CN224669013UActive Publication Date: 2026-08-21NINGBO GONEO LOW VOLTAGE ELECTRIC CO LTD
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Patent Information

Application Number
CN202522014057.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-08-21
Estimated Expiration
2035-09-18

AI Technical Summary

Technical Problem

[0004]但是,相关技术提供的模数插座的插接铜条和接线铜条的生产成本较高,且装配耗时

Benefits of technology

[0017]本实用新型实施例提供的模数插座的有益效果包括:本实用新型实施例提供的模数插座中的第一导电条包括一体成型的第一插套和第一接线部;第二导电条包括一体成型的第二插套和第二接线部;因此,不需要单独生产插套和接线部,之后再将插套和接线部装配在一起,能够有效地降低生产成本,并提高装配效率。

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Abstract

The utility model relates to electrical parts technical field, more particularly, it relates to a kind of modular socket, it includes base, first conducting strip and second conducting strip, first conducting strip and second conducting strip are assembled in base;Wherein, first conducting strip includes integrally formed first plug sleeve and first wiring part;Second conducting strip includes integrally formed second plug sleeve and second wiring part, and first conducting strip and second conducting strip are mirror image symmetry distribution.The plug sleeve and wiring part of the first conducting strip and second conducting strip of this modular socket are integrally formed, thus, plug sleeve and wiring part do not need to be produced separately, then plug sleeve and wiring part are assembled together, can effectively reduce production cost, and improve assembly efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of electrical components technology, and more specifically, to a modular socket. Background Technology

[0002] The sockets provided by related technologies, such as modular rail sockets (or simply modular sockets), typically have standard sizes and modular structures.

[0003] Modular rail sockets typically include a base, a top cover, a socket copper strip, and a wiring copper strip. The socket copper strip and the wiring copper strip are assembled on the base and are electrically connected. The top cover is fastened to the base and covers the socket copper strip and the wiring copper strip.

[0004] However, the production cost of the plug-in copper strips and wiring copper strips of the modular sockets provided by the related technologies is high, and the assembly is time-consuming. Utility Model Content

[0005] The purpose of this utility model is to provide a modular socket in which the first conductive strip and the second conductive strip of the modular socket are integrally formed with the socket sleeve and the wiring part. Therefore, it is not necessary to produce the socket sleeve and the wiring part separately and then assemble them together, which can effectively reduce production costs and improve assembly efficiency.

[0006] The embodiments of this utility model can be implemented as follows: This utility model provides a modular socket, comprising: Base; The first conductive strip is assembled on the base; The second conductive strip is assembled into the base; wherein... The first conductive strip includes an integrally formed first socket and a first wiring portion; the second conductive strip includes an integrally formed second socket and a second wiring portion, and the first conductive strip and the second conductive strip are distributed in a mirror-symmetric manner.

[0007] In an optional embodiment, the first conductive strip includes two integrally formed first sockets, and a first wiring portion is integrally formed and connected between the two first sockets.

[0008] In an optional embodiment, the first wiring portion includes an integrally formed connecting portion, a transition section, and a wire pressing portion, wherein the connecting portion is integrally formed with the first socket; the transition section is obliquely distributed between the connecting portion and the wire pressing portion; The modular socket also includes a terminal block located on the base, with the wire clamp inserted into the terminal block.

[0009] In an optional embodiment, the base includes a support, a ramp, and a slot, with the wiring terminal inserted into the slot, and the ramp being inclinedly disposed between the support and the slot. The first insert is supported by the support section, and the transition section is supported by the slope surface.

[0010] In an optional embodiment, the support portion is provided with a support protrusion and a groove, at least a portion of the first sleeve is supported by the support protrusion, and the connecting portion is embedded in the groove.

[0011] In an optional embodiment, the support portion is connected to a baffle rib, and the baffle rib is located in a groove to limit the connection portion.

[0012] In an optional embodiment, the support portion is provided with a limiting groove, and at least a portion of the first sleeve is inserted into the limiting groove.

[0013] In an optional embodiment, the support portion is provided with a first limiting rib and a second limiting rib, which are spaced apart to form a limiting groove.

[0014] In an optional embodiment, the connecting part is provided with a positioning hole.

[0015] In an optional embodiment, the first wiring portion is located on the side of the first socket opposite to the second conductive strip; the second wiring portion is located on the side of the second socket opposite to the first conductive strip.

[0016] In an optional embodiment, the modular socket further includes a third conductive strip, which is mounted on the base and includes an integrally formed third socket and a third wiring portion.

[0017] The advantages of the modular socket provided by this utility model embodiment include: the first conductive strip in the modular socket provided by this utility model embodiment includes an integrally formed first socket and a first wiring part; the second conductive strip includes an integrally formed second socket and a second wiring part; therefore, it is not necessary to produce the socket and wiring part separately and then assemble the socket and wiring part together, which can effectively reduce production costs and improve assembly efficiency.

[0018] Moreover, the first and second conductive strips are distributed in a mirror-symmetric manner, which makes it easier to assemble the first and second conductive strips into place more quickly and accurately during assembly, thus further improving the assembly efficiency of the modular socket. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1This is a schematic diagram of the structure of the socket copper strip and the wiring copper strip in the related technology; Figure 2 This is an exploded view of the modular socket in an embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the first conductive strip and the second conductive strip in an embodiment of this utility model; Figure 4 This is a schematic diagram of the structure of the third conductive strip in an embodiment of this utility model; Figure 5 This is a schematic diagram of the structure of the first conductive strip in an embodiment of this utility model; Figure 6 This is a schematic diagram of the base structure in an embodiment of this utility model.

[0021] Icons: 010-Modal socket; 100-Base; 110-Support part; 111-Support protrusion; 112-Groove; 113-Guide rib; 114-Limiting groove; 115-First limiting rib; 116-Second limiting rib; 120-Sloping surface; 130-Slot; 200-Top cover; 210-Plug hole; 310-First conductive strip; 311-First socket; 312-First wiring part; 3121-Connecting part; 3122-Transition section; 3123-Wire pressing part; 3124-Positioning hole; 320-Second conductive strip; 321-Second socket; 322-Second wiring part; 330-Third conductive strip; 331-Third socket; 332-Third wiring part; 400-Terminal; 510-Socket copper strip; 520-Wire copper strip. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0026] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0027] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.

[0028] Please refer to Figure 1 The sockets provided by related technologies (e.g., modular track sockets) typically have a separate copper strip 510 and a wiring copper strip 520. That is, the copper strip 510 and the wiring copper strip 520 are usually stamped using different molds. Then, when assembling the modular socket, the copper strip 510 and the wiring copper strip 520 are riveted together to achieve electrical connection.

[0029] The inventors discovered that modular sockets typically include an L-pole socket, an N-pole socket, and an E-pole socket. If a separate socket copper strip 510 and wiring copper strip 520 design is used, at least five different molds are required (one mold for the L-pole socket's socket copper strip 510, one mold for the N-pole socket's socket copper strip 510, and the same mold for the L-pole and N-pole socket's wiring copper strip 520; the E-pole socket's socket copper strip 510 and wiring copper strip 520...). 20 uses a single mold to realize the corresponding socket copper strips 510 and wiring copper strips 520 for the L-pole socket, N-pole socket and E-pole socket. When assembling the modular socket, the corresponding socket copper strips 510 and wiring copper strips 520 for the L-pole socket, N-pole socket and E-pole socket need to be riveted together one by one. Due to the large number of molds used, the production cost such as mold opening is high, and the need to rivet the socket copper strips 510 and wiring copper strips 520 one by one leads to a decrease in assembly efficiency.

[0030] Furthermore, the copper strips 510 and 520 of the related technology need to be riveted, which will increase the contact resistance and temperature rise due to the riveting, which will easily cause the modular socket to overheat and reduce the safety of the modular socket.

[0031] To address the aforementioned issues, this embodiment provides a modular socket that eliminates the need for separate production of the socket and wiring components, which are then assembled together. This effectively reduces production costs and improves assembly efficiency. Furthermore, the modular socket also reduces the resistance of the conductive strip, lowers temperature rise, reduces heat generation, and enhances safety.

[0032] Please refer to Figure 2 and Figure 3 The modular socket 010 of this embodiment includes a base 100, a top cover 200, a first conductive strip 310, and a second conductive strip 320. The top cover 200 is fastened and connected to the base 100. The first conductive strip 310 and the second conductive strip 320 are both assembled on the base 100 and covered by the top cover 200. The first conductive strip 310 includes an integrally formed first socket 311 and a first wiring portion 312. The second conductive strip 320 includes an integrally formed second socket 321 and a second wiring portion 322. The first conductive strip 310 and the second conductive strip 320 are distributed in a mirror symmetrical manner.

[0033] Since the first conductive strip 310 and the second conductive strip 320 are both integrally formed, there is no need to produce the socket and wiring part separately and then assemble them together. This reduces the number of molds needed to manufacture the first conductive strip 310 and the second conductive strip 320, thereby effectively reducing production costs and improving assembly efficiency.

[0034] Moreover, the first conductive strip 310 and the second conductive strip 320 are distributed in a mirror symmetrical manner, which makes it easier to assemble the first conductive strip 310 and the second conductive strip 320 into place more quickly and accurately during assembly, which is conducive to further improving the assembly efficiency of the modular socket 010.

[0035] At the same time, it is not necessary to rivet the sockets and wiring parts of the first conductive strip 310 and the second conductive strip 320, which can improve the problem of increased resistance of the first conductive strip 310 and the second conductive strip 320, thereby reducing temperature rise, reducing heat generation, and improving safety.

[0036] Optionally, the first conductive strip 310 is an L-polar conductive strip, and the second conductive strip 320 is an N-polar conductive strip; please refer to... Figure 2 and Figure 4 The modular socket 010 also includes a third conductive strip 330, which is an E-polar conductive strip and is disposed on the base 100. The third conductive strip 330 includes an integrally formed third socket 331 and a third wiring portion 332. Since the third conductive strip 330 is also integrally formed, when producing the modular socket 010, only three molds are needed to prepare the first conductive strip 310, the second conductive strip 320, and the third conductive strip 330, effectively reducing mold investment, thereby reducing production costs and improving production efficiency.

[0037] Alternatively, please refer to Figure 2 The top cover 200 is provided with insertion holes 210, and the number of insertion holes 210 is the same as the total number of the first socket 311 of the first conductive strip 310, the second socket 321 of the second conductive strip 320, and the third socket 331 of the third conductive strip 330, and they are set one-to-one so that the pin of the corresponding plug can be inserted into the corresponding socket through the insertion hole 210.

[0038] The connection method between the top cover 200 and the base 100 is similar to related technologies, including but not limited to snap-fit ​​and fastener connection with bolts.

[0039] It should be understood that in other embodiments, the modular socket 010 may include only the first conductive strip 310 and the second conductive strip 320, but not the third conductive strip 330.

[0040] Optionally, the first wiring portion 312 is distributed on the side of the first socket 311 opposite to the second conductive strip 320; the second wiring portion 322 is distributed on the side of the second socket 321 opposite to the first conductive strip 310.

[0041] The first conductive strip 310 and the second conductive strip 320 are mirror images of each other. Here, we will only take the first conductive strip 310 as an example to describe its structure in detail.

[0042] Please refer to Figure 5 The first conductive strip 310 includes two integrally formed first sockets 311, and a first wiring portion 312 is integrally formed and connected between the two first sockets 311. Correspondingly, the second conductive strip 320 includes two integrally formed second sockets 321, and a second wiring portion 322 is integrally formed and connected between the two second sockets 321. The third conductive strip 330 includes a third socket 331.

[0043] It should be noted that one set of mirror-distributed first socket 311 and second socket 321 cooperates with each other to supply power to the two-prong plug, while the other set of mirror-distributed first socket 311 and second socket 321 cooperates with the third socket 331 of the third conductive strip 330 to supply power to the three-prong plug.

[0044] Optionally, the first wiring portion 312 includes an integrally formed connecting portion 3121, a transition section 3122, and a wire pressing portion 3123. The connecting portion 3121 is integrally formed with the first socket 311. The transition section 3122 is obliquely distributed between the connecting portion 3121 and the wire pressing portion 3123. The modular socket 010 also includes a wiring terminal 400 disposed on the base 100. The wire pressing portion 3123 is inserted into the wiring terminal 400 to press the power cord connected to the modular socket 010 tightly against the wiring terminal 400. The first conductive strip 310 and the second conductive strip 320 are mirror-distributed along axis a. The connecting portion 3121, the transition section 3122, and the wire pressing portion 3123 are arranged sequentially along axis a. The connecting portion 3121 is closer to the panel of the upper cover 200 where the insertion hole 210 is provided than the wire pressing portion 3123. The transition section 3122 is obliquely connected between the connecting portion 3121 and the wire pressing portion 3123.

[0045] It should be noted that the way the wire clamping part 3123 presses the power cord connected to the modular socket 010 tightly against the terminal 400 is similar to the way the wiring copper strip 520 provided in related technologies presses the power cord tightly against the terminal 400, and will not be described again here.

[0046] Alternatively, please refer to Figure 6 The base 100 includes a support 110, a ramp 120, and a slot 130. A terminal block 400 is inserted into the slot 130. The ramp 120 is inclined between the support 110 and the slot 130. The first insert 311 is supported by the support 110, and the transition section 3122 is supported by the ramp 120. The support 110, the ramp 120, and the slot 130 are distributed sequentially along axis a, and the support 110 is closer to the panel of the upper cover 200 where the insertion hole 210 is provided than the slot 130.

[0047] By using the support portion 110 and the ramp surface 120 to support the first insert 311 and the transition section 3122 respectively, the stability of the first conductive strip 310 assembled with the base 100 can be improved. Inserting the terminal 400 into the slot 130 ensures the stability of the terminal 400 assembled with the base 100 and improves the stability of the second wiring portion 322 inserted with the terminal 400, thus improving the stability of the first conductive strip 310 assembled with the base 100.

[0048] Optionally, both the first insert 311 and the transition section 3122 are provided with raised ribs.

[0049] Of course, the rib is not a necessary structure; that is, in other embodiments, the first insert 311 and the transition section 3122 may not be provided with ribs.

[0050] Alternatively, in other embodiments, at least one of the connecting portion 3121 and the pressing portion 3123 may be provided with a raised rib.

[0051] Optionally, the support portion 110 is provided with a support protrusion 111 and a groove 112. At least a portion of the first insert 311 is supported by the support protrusion 111, and the connecting portion 3121 is embedded in the groove 112. Using the support protrusion 111 to support the first insert 311 can reduce the contact area between the first insert 311 and the base 100, which is beneficial to improving temperature rise; while the connecting portion 3121 being embedded in the groove 112 helps to ensure the stability of the first conductive strip 310 assembled on the base 100.

[0052] Optionally, the support portion 110 is connected to a baffle 113, and the baffle 113 is located within the groove 112 to limit the connection portion 3121. By providing the baffle 113, the stability of the connection portion 3121 embedded in the groove 112 can be further improved.

[0053] The connection methods between the retaining rib 113 and the support part 110 include, but are not limited to, integral molding, bonding, and plugging.

[0054] Optionally, the support portion 110 is provided with a limiting groove 114, and at least a portion of the first sleeve 311 is inserted into the limiting groove 114. This arrangement can further improve the stability of the first conductive strip 310 assembled on the base 100.

[0055] Optionally, the support portion 110 is provided with a first limiting rib 115 and a second limiting rib 116, the first limiting rib 115 and the second limiting rib 116 being spaced apart to form a limiting groove 114.

[0056] Alternatively, please refer to Figure 5 The connecting part 3121 is provided with a positioning hole 3124.

[0057] For example, the bottom of the groove 112 of the base 100 is connected to a positioning post (not shown in the figure), and the positioning hole 3124 is inserted into the positioning post.

[0058] It should be noted that the structure and assembly method of the third conductive strip 330 are similar to those of the first conductive strip 310, the difference being that the third conductive strip 330 only includes a third socket 331.

[0059] It should also be noted that the specific forming processes of the integrally formed first conductive strip 310, second conductive strip 320 and third conductive strip 330 include, but are not limited to, integral stamping and integral casting.

[0060] In summary, the first conductive strip 310 and the second conductive strip 320 of the modular socket 010 of this utility model are all integrally formed with their sockets and wiring parts. Therefore, it is not necessary to produce the sockets and wiring parts separately and then assemble them together, which can effectively reduce production costs and improve assembly efficiency.

[0061] The above description is only a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.

Claims

1. A modular jack, comprising: include: Base (100); The first conductive strip (310) is assembled on the base (100). The second conductive strip (320) is assembled on the base (100); wherein, The first conductive strip (310) includes an integrally formed first socket (311) and a first wiring portion (312); the second conductive strip (320) includes an integrally formed second socket (321) and a second wiring portion (322), and the first conductive strip (310) and the second conductive strip (320) are distributed in a mirror symmetrical manner.

2. The modular jack of claim 1 wherein, The first conductive strip (310) includes two integrally formed first sockets (311), and the first wiring portion (312) is integrally formed and connected between the two first sockets (311).

3. The modular jack of claim 1 wherein, The first wiring portion (312) includes an integrally formed connecting portion (3121), a transition section (3122), and a wire pressing portion (3123). The connecting portion (3121) is integrally formed with the first socket (311). The transition section (3122) is obliquely distributed between the connecting portion (3121) and the wire pressing portion (3123). The modular socket also includes a terminal block (400) disposed on the base (100), and the wire clamp (3123) is inserted into the terminal block (400).

4. The modular jack of claim 3 wherein, The base (100) includes a support (110), a ramp (120) and a slot (130), the terminal block (400) is inserted into the slot (130), and the ramp (120) is inclinedly disposed between the support (110) and the slot (130); The first insert (311) is supported by the support (110), and the transition section (3122) is supported by the ramp (120).

5. The modular socket according to claim 4, characterized in that, The support portion (110) is provided with a support protrusion (111) and a groove (112), at least part of the first sleeve (311) is supported by the support protrusion (111), and the connecting portion (3121) is embedded in the groove (112).

6. The modular socket according to claim 5, characterized in that, The support (110) is connected to a baffle (113), and the baffle (113) is located in the groove (112) to limit the connection (3121).

7. The modular socket according to claim 4, characterized in that, The support (110) is provided with a limiting groove (114), and at least part of the first sleeve (311) is inserted into the limiting groove (114).

8. The modular socket according to claim 7, characterized in that, The support part (110) is provided with a first limiting rib (115) and a second limiting rib (116), and the first limiting rib (115) and the second limiting rib (116) are distributed at intervals to form the limiting groove (114).

9. The modular socket according to any one of claims 1-8, characterized in that, The modular socket also includes a third conductive strip (330), which is assembled on the base (100) and includes an integrally formed third socket (331) and a third wiring portion (332).

10. The modular socket according to any one of claims 1-8, characterized in that, The first wiring portion (312) is located on the side of the first socket (311) away from the second conductive strip (320); the second wiring portion (322) is located on the side of the second socket (321) away from the first conductive strip (310).