A protective cable with a reinforcement at a joint
Patent Information
- Application Number
- CN202522107168.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-30
AI Technical Summary
然而,传统线缆接头普遍存在三大核心问题:一是防护结构薄弱,多数接头仅依赖简单套管包裹,缺乏如引入胶套、密封圈的分层防护设计,易受灰尘、水分侵入,导致内部导线束氧化、接头内触点接触不良;二是抗外力性能不足,接头与线缆衔接处无加强连接件这类弹性缓冲结构,当线缆受拉伸或振动时,导线对接组件易与接头内触点脱离,甚至出现线缆主体与接头主体断裂;三是装配与固定性差,传统导线固定多依赖胶布缠绕,无导线固定件的精准定位,导线束易位移导致导电故障,且接头与线缆的连接无弹性卡环、连接槽的卡扣结构,安装后易松动
本实用新型,引入胶套与过渡连接件配合,既阻挡外界杂质从线缆主体入口侵入,又通过胶套的弹性形变缓冲线缆弯折应力,避免线缆外层绝缘层因频繁弯折开裂,延长线缆主体使用寿命;
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Figure CN224669083U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to the field of cable protection technology, and more specifically to a protective cable with a reinforcing member at the connector. Background Technology
[0002] In fields such as industrial control, communication transmission, and rail transportation, cables serve as the core carriers of energy and signal transmission, and the reliability of their connectors directly determines the stability of system operation. However, traditional cable connectors generally suffer from three major problems: First, the protective structure is weak. Most connectors rely solely on simple sleeve wrapping, lacking layered protective designs such as the introduction of rubber sleeves and sealing rings, making them susceptible to dust and moisture intrusion, leading to oxidation of the internal conductor bundle and poor contact at the connector's internal contacts. Second, their resistance to external forces is insufficient. There are no elastic buffer structures such as reinforcing connectors at the connection between the connector and the cable. When the cable is stretched or vibrated, the conductor connection assembly is prone to detaching from the internal contacts of the connector, and even the cable body and the connector body may break. Third, their assembly and fixation are poor. Traditional conductor fixation mostly relies on wrapping with tape, without precise positioning of conductor fixing components. The conductor bundle is prone to displacement, leading to conductive failures. Furthermore, the connection between the connector and the cable lacks elastic retaining rings and snap-fit structures with connecting grooves, making it easy to loosen after installation.
[0003] These problems increase the failure rate of traditional cable connectors, especially in humid and vibrating industrial environments, where their average service life is significantly reduced, requiring frequent replacement and maintenance. This not only increases enterprise costs but may also lead to safety hazards such as production interruptions and equipment damage due to sudden failures. Utility Model Content
[0004] The purpose of this utility model is to provide a protective cable with a reinforcing member at the connector. By installing the cable body and the reinforcing member onto the connector body, the cable is protected and has the characteristics of protection, durability, connection stability, efficient assembly and disassembly, and adaptability, thereby solving the technical problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A protective cable with a reinforcing member at the connector, including The cable body has a reinforcing connector installed on the outer front end of the cable body; the cable body and the reinforcing connector are connected to the connector body at their front ends. The reinforcing connector includes a connecting protective sleeve. The inner sides of the upper and lower ends of the connecting protective sleeve are symmetrically provided with movable grooves. The front end of the movable groove is symmetrically provided with a spring. The other end of the spring is fixedly connected to the movable base. The movable base is slidably connected to the movable groove. The upper end of the movable base is fixedly connected to the slide plate. The left and right sides of the slide plate are slidably connected to the slide grooves. The slide grooves are symmetrically arranged and are respectively located on the inner sides of the upper and lower ends of the connecting protective sleeve.
[0006] As a further technical solution of this utility model, the movable base and the slide plate are symmetrically arranged at the upper and lower ends of the connecting protective sleeve, and the outer side of the symmetrically arranged slide plate is fixedly connected to the reinforcing sleeve. The inner side of the front end of the reinforcing sleeve is provided with an elastic retaining ring, and the inner side of the elastic retaining ring is provided with a sealing ring.
[0007] As a further technical solution of this utility model, the elastic retaining ring and sealing ring provided on the inner side of the front end of the reinforcing sleeve are connected to the rear end of the connector shell, the inner side of the connector shell is provided with an inner contact point, and the front end of the connector shell is provided with an outer insertion end.
[0008] As a further technical solution of this utility model, the inner contact of the connector is connected to the front end of the wire docking assembly, and the rear end of the wire docking assembly is connected to the cable; the wire docking assembly is installed inside the wire fixing component.
[0009] As a further technical solution of this utility model, the wire fixing component is installed inside the docking protective sleeve, and the rear end of the wire fixing component is connected to the front end of the wire bundle, the outer side of the front end of the wire bundle is connected to the inner side of the rear end of the docking protective sleeve, and the outer side of the rear end of the docking protective sleeve is connected to the transition connector.
[0010] As a further technical solution of this utility model, the rear end of the transition connector is connected to the inner side of the front end of the introduction sleeve; the front end of the docking protective sleeve is provided with symmetrical elastic buckles, and the symmetrically arranged elastic buckles are connected to the connecting groove provided at the front end of the connecting protective sleeve, and the inner side of the connecting protective sleeve is connected to the docking protective sleeve.
[0011] Compared with the prior art, the beneficial effects of this utility model are: This utility model introduces a rubber sleeve and a transition connector to prevent external impurities from entering the cable body and to buffer the bending stress of the cable through the elastic deformation of the rubber sleeve, thereby avoiding cracking of the outer insulation layer of the cable due to frequent bending and extending the service life of the cable body. This utility model provides a radial positioning of the wire fastener for the wire bundle and the wire docking assembly, which can prevent the wire bundle from shifting under vibration and ensure that the wire docking assembly and the internal contacts of the connector always maintain surface contact, thus ensuring accurate and stable internal conductive connection. In this utility model, the elastic retaining ring on the inner side of the reinforcing sleeve adopts a snap-fit and press-release design. Pushing the reinforcing sleeve can complete the quick connection, and pressing the protruding end of the elastic retaining ring can achieve quick disassembly, thus realizing efficient and fast assembly and disassembly. In this utility model, the spring not only tightens the reinforcing sleeve and the connector shell through compression reaction force after connection to prevent the elastic retaining ring from loosening, but also absorbs external force through its own elastic deformation when the equipment vibrates or the cable is slightly stretched, avoiding stress transmission to the wire connection assembly and the contact points inside the connector, reducing contact point wear and improving the stability of the conductive connection. This utility model features a sealing ring on the inner side of the reinforced sleeve to achieve a seal at the connector end, a snap-fit connection between the mating protective sleeve and the connecting protective sleeve to achieve quick installation in the middle, and an introduced rubber sleeve to achieve a seal at the cable inlet. It can adapt to humid, dusty, and oily industrial environments, reduce the risk of connector failure due to corrosion, and improve adaptability. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0013] Figure 2 This utility model Figure 1 Top view.
[0014] Figure 3 This utility model Figure 1 A schematic diagram of the split structure.
[0015] Figure 4 This utility model Figure 3 A schematic diagram of the split structure.
[0016] Figure 5 This utility model Figure 4 A split structural cross-sectional view.
[0017] Figure 6 This utility model Figure 4 A magnified view of a portion of the image.
[0018] Figure 7 This utility model Figure 5 A magnified view of a portion of the image.
[0019] In the diagram: 1-Cable body, 2-Reinforcing connector, 3-Connector body; 11-Introduction sleeve, 12-Transition connector, 13-Wire harness, 14-Wire fixing component, 15-Wire splicing assembly, 16-Sponge sleeve; 21-Connecting protective sleeve, 22-Connecting groove, 23-Modible groove, 24-Spring, 25-Modible base, 26-Slide plate, 27-Slide groove, 28-Reinforcing sleeve, 29-Elastic retaining ring, 210-Sealing ring; 31-Connector housing, 32-Connector inner contact, 33-Connector outer plug. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-7 In this embodiment of the invention, a protective cable with a reinforcing member at the connector includes... The cable body 1 has a reinforcing connector 2 installed on the outer front end of the cable body 1; the front ends of the cable body 1 and the reinforcing connector 2 are connected to the connector body 3. The reinforcing connector 2 includes a connecting protective sleeve 21. The inner sides of the upper and lower ends of the connecting protective sleeve 21 are symmetrically provided with movable grooves 23. The front ends of the movable grooves 23 are symmetrically provided with springs 24. The other end of the springs 24 is fixedly connected to the movable base 25. The movable base 25 is slidably connected to the movable grooves 23. The upper end of the movable base 25 is fixedly connected to the slide plate 26. The left and right sides of the slide plate 26 are slidably connected to the sliding grooves 27. The sliding grooves 27 are symmetrically arranged on the left and right sides and are respectively located on the inner sides of the upper and lower ends of the connecting protective sleeve 21.
[0022] By adopting the above technical solution, the spring 24 not only tightens the reinforcing sleeve 28 and the connector housing 31 with the compression reaction force after connection to prevent the elastic retaining ring 29 from loosening, but also absorbs external force through its own elastic deformation when the equipment vibrates or the cable is slightly stretched, avoiding stress transmission to the wire connection assembly 15 and the inner contact 32 of the connector, reducing contact point wear and improving the stability of the conductive connection.
[0023] In this embodiment, the movable base 25 and the slide plate 26 are symmetrically arranged at the upper and lower ends of the protective sleeve 21, and the outer side of the symmetrically arranged slide plate 26 is fixedly connected to the reinforcing sleeve 28. The inner side of the front end of the reinforcing sleeve 28 is provided with an elastic retaining ring 29, and the inner side of the elastic retaining ring 29 is provided with a sealing ring 210. The elastic retaining ring 29 and sealing ring 210 on the inner side of the front end of the reinforcing sleeve 28 are connected to the rear end of the connector housing 31. The inner side of the connector housing 31 is provided with the connector inner contact 32, and the front end of the connector housing 31 is provided with the connector outer insertion end 33.
[0024] By adopting the above technical solution, the elastic retaining ring 29 on the inner side of the reinforcing sleeve 28 adopts a snap-fit and press-release design. Pushing the reinforcing sleeve 28 can complete the quick connection, and pressing the protruding end of the elastic retaining ring 29 can achieve quick disassembly, thus realizing efficient and fast assembly and disassembly.
[0025] In this embodiment, the inner contact 32 of the connector is connected to the front end of the wire docking assembly 15, and the rear end of the wire docking assembly 15 is connected to the cable; the wire docking assembly 15 is installed inside the wire fixing member 14. The wire fixing member 14 is installed inside the docking protective sleeve 16, and the rear end of the wire fixing member 14 is connected to the front end of the wire bundle 13. The outer side of the front end of the wire bundle 13 is connected to the inner side of the rear end of the docking protective sleeve 16, and the outer side of the rear end of the docking protective sleeve 16 is connected to the transition connector 12.
[0026] By adopting the above technical solution, the wire fixing component 14 radially positions the wire bundle 13 and the wire docking assembly 15, which can prevent the wire bundle 13 from shifting under vibration environment, ensure that the wire docking assembly 15 and the inner contact 32 of the connector always maintain surface contact, and ensure accurate and stable internal conductive connection.
[0027] In this embodiment, the rear end of the transition connector 12 is connected to the inner side of the front end of the inlet sleeve 11; the front end of the docking protective sleeve 16 is provided with symmetrical elastic buckles, and the symmetrically arranged elastic buckles are connected to the connecting groove 22 provided at the front end of the connecting protective sleeve 21, and the inner side of the connecting protective sleeve 21 is connected to the docking protective sleeve 16.
[0028] By adopting the above technical solution, the rubber sleeve 11 is introduced to cooperate with the transition connector 12, which not only prevents external impurities from entering the cable body 1, but also buffers the bending stress of the cable through the elastic deformation of the rubber sleeve, avoiding the outer insulation layer of the cable from cracking due to frequent bending, and extending the service life of the cable body 1. The sealing ring 210 inside the reinforcing sleeve 28 achieves joint end sealing, the snap connection between the mating protective sleeve 16 and the connecting protective sleeve 21 achieves quick installation in the middle, and the introduction of the rubber sleeve 11 achieves cable entry sealing. It can adapt to humid, dusty, and oily industrial environments, reduce the risk of joint failure caused by corrosion, and improve compatibility.
[0029] The working principle of this utility model is as follows: the front end of the cable body 1 passes through the inlet sleeve 11, and the outer protective connection is completed through the transition connector 12. One end of the wire docking assembly 15 is crimped and fixed with the wire bundle 13, and the other end extends into the interior of the connector body 3, and is precisely docked with the contact point 32 inside the connector to form a conductive path. At this time, the spring 24 is in a naturally extended state. Under the natural elastic force of the spring 24, the movable base 25 is pushed backward and completely fits against the inner side of the rear end of the movable groove 23. Since the reinforcing sleeve 28 is fixedly connected to the movable base 25 through the sliding plate 26, the reinforcing sleeve 28 is in the rear end position synchronously with the movable base 25, maintaining a safe distance from the connector housing 31. This provides operating space for the early alignment of the cable body 1 and the connector body 3, and for the precise contact between the wire docking assembly 15 and the inner contact point 32 of the connector, thus avoiding the reinforcing sleeve 28 from obstructing and affecting the assembly. After the cable body 1 and the connector body 3 complete the internal wire connection, the operator pushes the reinforcing sleeve 28 forward. The reinforcing sleeve 28 drives the sliding plate 26 to slide forward along the sliding groove 27. The sliding plate 26 simultaneously transmits the thrust to the moving base 25, causing the moving base 25 to move forward along the movable groove 23, squeezing the spring 24 from its natural state to its compressed state. As the pushing action continues, the front end of the reinforcing sleeve 28 gradually approaches the rear end of the connector housing 31 until the elastic retaining ring 29 on the inner side of the front end of the reinforcing sleeve 28 aligns with the annular retaining groove at the rear end of the connector housing 31. The elastic retaining ring 29 automatically springs into the retaining groove, realizing the quick engagement connection between the reinforcing sleeve 28 and the connector housing 31. At this time, the pushing force is released, and the compressed spring 24 generates a backward reaction force, which is transmitted to the reinforcing sleeve 28 through the moving base 25 and the sliding plate 26, so that the reinforcing sleeve 28 always fits tightly against the connector housing 31. This not only prevents the elastic retaining ring 29 from loosening due to vibration, but also absorbs external vibration through the deformation of the spring 24 in subsequent use, preventing vibration from being transmitted to the internal wire connection point and ensuring a stable conductive connection. The rubber sleeve 11 is introduced to cooperate with the transition connector 12, which not only prevents external impurities from entering the cable body 1, but also buffers the bending stress of the cable through the elastic deformation of the rubber sleeve, avoiding the outer insulation layer of the cable from cracking due to frequent bending, and extending the service life of the cable body 1. The wire fixing component 14 provides radial positioning for the wire bundle 13 and the wire docking assembly 15, which can prevent the wire bundle 13 from shifting under vibration and ensure that the wire docking assembly 15 and the inner contact 32 of the connector always maintain surface contact, thus ensuring accurate and stable internal conductive connection. The elastic retaining ring 29 on the inner side of the reinforcing sleeve 28 adopts a snap-fit and press-release design. Pushing the reinforcing sleeve 28 can complete the quick connection, and pressing the protruding end of the elastic retaining ring 29 can achieve quick disassembly, realizing efficient and fast assembly and disassembly. The spring 24 not only tightens the reinforcing sleeve 28 and the connector housing 31 with the compression reaction force after connection to prevent the elastic retaining ring 29 from loosening, but also absorbs external force through its own elastic deformation when the equipment vibrates or the cable is slightly stretched, avoiding stress transmission to the wire docking assembly 15 and the inner contact 32 of the connector, reducing contact point wear and improving the stability of the conductive connection. The sealing ring 210 inside the reinforcing sleeve 28 achieves joint end sealing, the snap connection between the mating protective sleeve 16 and the connecting protective sleeve 21 achieves quick installation in the middle, and the introduction of the rubber sleeve 11 achieves cable entry sealing. It can adapt to humid, dusty, and oily industrial environments, reduce the risk of joint failure caused by corrosion, and improve compatibility.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A protective cable with a reinforcing member at the connector, characterized in that: include The cable body (1) has a reinforcing connector (2) installed on the outer side of its front end; the front ends of the cable body (1) and the reinforcing connector (2) are connected to the connector body (3); The reinforcing connector (2) includes a connecting protective sleeve (21). The inner sides of the upper and lower ends of the connecting protective sleeve (21) are symmetrically provided with movable grooves (23). The front end of the movable groove (23) is symmetrically provided with springs (24). The other end of the springs (24) is fixedly connected to the movable base (25). The movable base (25) is slidably connected to the movable groove (23). The upper end of the movable base (25) is fixedly connected to the slide plate (26). The left and right sides of the slide plate (26) are slidably connected to the sliding grooves (27). The sliding grooves (27) are symmetrically arranged on the left and right sides and are respectively located on the inner sides of the upper and lower ends of the connecting protective sleeve (21).
2. The protective cable with a reinforcing member at the connector according to claim 1, characterized in that: The movable base (25) and the slide plate (26) are symmetrically arranged at the upper and lower ends of the connecting protective sleeve (21), and the outer side of the symmetrically arranged slide plate (26) is fixedly connected to the reinforcing sleeve (28). The inner side of the front end of the reinforcing sleeve (28) is provided with an elastic retaining ring (29), and the inner side of the elastic retaining ring (29) is provided with a sealing ring (210).
3. The protective cable with a reinforcing member at the connector according to claim 2, characterized in that: The elastic retaining ring (29) and sealing ring (210) provided on the inner side of the front end of the reinforcing sleeve (28) are connected to the rear end of the connector housing (31). The inner side of the connector housing (31) is provided with the connector inner contact point (32), and the front end of the connector housing (31) is provided with the connector outer insertion end (33).
4. The protective cable with a reinforcing member at the connector according to claim 3, characterized in that: The inner contact (32) of the connector is connected to the front end of the wire docking assembly (15), and the rear end of the wire docking assembly (15) is connected to the cable; the wire docking assembly (15) is installed inside the wire fixing member (14).
5. The protective cable with a reinforcing member at the connector according to claim 4, characterized in that: The wire fixing member (14) is installed inside the docking protective sleeve (16), and the rear end of the wire fixing member (14) is connected to the front end of the wire bundle (13), the outer side of the front end of the wire bundle (13) is connected to the inner side of the rear end of the docking protective sleeve (16), and the outer side of the rear end of the docking protective sleeve (16) is connected to the transition connector (12).
6. The protective cable with a reinforcing member at the connector according to claim 5, characterized in that: The rear end of the transition connector (12) is connected to the inner side of the front end of the inlet sleeve (11); the front end of the docking protective sleeve (16) is provided with elastic buckles in a symmetrical manner, and the symmetrically arranged elastic buckles are connected to the connecting groove (22) provided at the front end of the connecting protective sleeve (21), and the inner side of the connecting protective sleeve (21) is connected to the docking protective sleeve (16).