Weight-reducing electrically conductive ring

CN224669208UActive Publication Date: 2026-08-21HEBEI TIANJIAN LONGWEI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202521911838.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-05
Publication Date
2026-08-21
Estimated Expiration
2035-09-05

AI Technical Summary

Technical Problem

[0003]本实用新型提出一种减重式导电环,解决了现有技术中现有导电环采用金属材质成本高、重量相对较大的问题

Benefits of technology

本实用新型中,公开了一种减重式导电环,多个碳刷头安装在承载环的内侧壁上的安装孔内,形成导电环的基本结构,从优化导电环的角度,需要满足其导电性及轻量化,那么承载环的结构可以有针对性的优化,其改进构思在于碳刷头所对应的承载环上的环形部分为导电部,从而保证导电性,其次,承载环上碳刷头对应位置以外的部分为减重部,从而降低了整体的重量,同时减少使用金属材料,降低了成本,达到导电环优化的目的。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to motor fittings technical field, proposes a kind of weight-reducing conductive ring, including bearing ring and multiple carbon brush heads, the inner side wall of bearing ring is provided with multiple mounting holes, the carbon brush head is set in the mounting hole, the annular of bearing ring at least corresponding the carbon brush head is conductive part, the part of bearing ring at least corresponding the carbon brush head is weight-reducing part outside.The above technical scheme, the problem of high cost and relatively large weight of the existing conductive ring in the prior art is solved.
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Description

Technical Field

[0001] This utility model relates to the field of motor accessories technology, specifically to a weight-reducing conductive ring. Background Technology

[0002] Conductive rings are used in motor components. They are generally composed of a ring body and a carbon brush head. However, existing conductive rings generally use a metal ring body structure, which results in a relatively heavy weight, which does not meet the weight reduction requirements to some extent. In addition, the manufacturing cost of metal rings is relatively high, which is not suitable for the current development trend. Therefore, in order to better adapt to development, conductive rings need to be optimized. Utility Model Content

[0003] This invention proposes a weight-reducing conductive ring, which solves the problems of high cost and relatively large weight of existing conductive rings made of metal.

[0004] The technical solution of this utility model is as follows: A weight-reducing conductive ring includes a support ring and a plurality of carbon brush heads. The inner sidewall of the support ring is provided with a plurality of mounting holes, and the carbon brush heads are disposed in the mounting holes. At least the annular portion of the support ring corresponding to the carbon brush head is a conductive portion, and at least the portion of the support ring other than the portion corresponding to the carbon brush head is a weight-reducing portion.

[0005] The bearing ring is also provided with a dispensing through hole, which corresponds to the mounting hole on the inner sidewall of the bearing ring, and the orientation of the dispensing through hole is perpendicular to the corresponding mounting hole.

[0006] The outer surface of the end of the carbon brush head that is inserted into the mounting hole is threaded.

[0007] The bearing ring includes a conductive metal ring and two plastic rings, with the plastic rings disposed on both sides of the conductive metal ring.

[0008] The bearing ring is configured as a conductive rubber ring, and the conductive rubber ring is an integral structure.

[0009] The carbon brush head includes a carbon fiber inner core and a metal shell, with the carbon fiber inner core disposed inside the metal shell.

[0010] The working principle and beneficial effects of this utility model are as follows: This invention discloses a weight-reducing conductive ring. Multiple carbon brush heads are installed in mounting holes on the inner sidewall of a support ring to form the basic structure of the conductive ring. From the perspective of optimizing the conductive ring, it is necessary to meet its conductivity and weight reduction requirements. Therefore, the structure of the support ring can be optimized in a targeted manner. The improved concept is that the annular part on the support ring corresponding to the carbon brush head is the conductive part, thereby ensuring conductivity. Secondly, the part on the support ring other than the position corresponding to the carbon brush head is the weight-reducing part, thereby reducing the overall weight and reducing the use of metal materials, thus reducing costs and achieving the purpose of optimizing the conductive ring. Attached Figure Description

[0011] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0012] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 It shows an embodiment of the split-type bearing ring structure; Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 1 It shows an embodiment of the structure of the integral bearing ring; In the diagram: 1. Bearing ring, 2. Carbon brush head, 3. Mounting hole, 4. Adhesive dispensing through hole, 5. Conductive metal ring, 6. Plastic ring, 7. Conductive rubber ring, 8. Carbon fiber inner core, 9. Metal shell. Detailed Implementation

[0013] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0014] like Figures 1-2 As shown, this embodiment proposes a weight-reducing conductive ring, which includes a support ring 1 and a plurality of carbon brush heads 2. The inner sidewall of the support ring 1 is provided with a plurality of mounting holes 3. The carbon brush heads 2 are disposed in the mounting holes 3. The support ring 1 has at least the annular portion corresponding to the carbon brush head 2 as a conductive part, and the support ring 1 has at least the portion other than the portion corresponding to the carbon brush head 2 as a weight-reducing part.

[0015] In this embodiment, a weight-reducing conductive ring is disclosed. Multiple carbon brush heads 2 are installed in mounting holes 3 on the inner sidewall of a support ring 1 to form the basic structure of the conductive ring. From the perspective of optimizing the conductive ring, it is necessary to meet its conductivity and weight reduction requirements. Therefore, the structure of the support ring 1 can be optimized in a targeted manner. The improvement idea is that the annular part on the support ring 1 corresponding to the carbon brush head 2 is the conductive part, thereby ensuring conductivity. Secondly, the part on the support ring 1 other than the position corresponding to the carbon brush head 2 is the weight-reducing part, thereby reducing the overall weight and reducing the use of metal materials, thus reducing costs and achieving the purpose of optimizing the conductive ring.

[0016] The bearing ring 1 is also provided with a dispensing through hole 4, which corresponds to the mounting hole 3 on the inner side wall of the bearing ring 1, and the orientation of the dispensing through hole 4 is perpendicular to the corresponding mounting hole 3.

[0017] In this embodiment, the mounting hole 3 provided on the inner side of the support ring 1 is used for the initial fixation of the carbon brush head 2 by insertion. A dispensing through hole 4 is also provided on the support ring 1. After the carbon brush head 2 is inserted into the mounting hole 3, the part of the carbon brush head 2 that extends into the dispensing through hole 4 is fixed for a second time by dispensing glue.

[0018] The outer surface of the end of the carbon brush head 2 that is inserted into the mounting hole 3 is threaded.

[0019] In this embodiment, the stability of the carbon brush head 2 is further improved. The part of the carbon brush head 2 located in the dispensing through hole 4 is provided with threads to improve the tightness of the connection with the secondary sealing adhesive, so as to prevent the carbon brush head 2 from rotating and falling off.

[0020] The bearing ring 1 includes a conductive metal ring 5 and two plastic rings 6, with the plastic rings 6 disposed on both sides of the conductive metal ring 5.

[0021] Based on the above embodiments, in one possible embodiment, the bearing ring 1 can be configured as a combination of a conductive metal ring 5 and two plastic rings 6, with the two plastic rings 6 located on both sides of the conductive metal ring 5. The conductive metal ring 5 is the conductive part, and the plastic rings 6 are the weight-reducing part, thereby achieving weight reduction while maintaining overall conductivity.

[0022] The bearing ring 1 is configured as a conductive rubber ring 7, which is an integral structure.

[0023] Based on the above embodiments, in another possible embodiment, the bearing ring 1 adopts an integral conductive rubber ring 7. The circular part of the conductive rubber ring 7 corresponding to the carbon brush head 2 can still be a conductive part to meet the conductivity requirement. At the same time, the conductive rubber ring 7 is lighter than the metal ring as a whole, which can also meet the purpose of conductivity and weight reduction.

[0024] The carbon brush head 2 includes a carbon fiber inner core 8 and a metal shell 9, with the carbon fiber inner core 8 disposed inside the metal shell 9.

[0025] In this embodiment, the carbon brush head 2 has a carbon fiber core 8 inside a metal shell 9. The carbon fiber core 8 is wear-resistant, lubricated, and conductive. The metal shell 9 protects and binds the carbon fiber core 8.

[0026] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A weight-reducing conductive ring, the conductive ring comprising a support ring (1) and a plurality of carbon brush heads (2), wherein the inner sidewall of the support ring (1) is provided with a plurality of mounting holes (3), and the carbon brush heads (2) are disposed within the mounting holes (3), characterized in that, The bearing ring (1) is at least a conductive part corresponding to the annulus of the carbon brush head (2), and the bearing ring (1) is at least a weight-reducing part in the part other than the part corresponding to the carbon brush head (2).

2. The weight-reducing conductive ring according to claim 1, characterized in that, The bearing ring (1) is also provided with a dispensing through hole (4), which corresponds to the mounting hole (3) on the inner side wall of the bearing ring (1), and the hole orientation of the dispensing through hole (4) is perpendicular to the corresponding mounting hole (3).

3. The weight-reducing conductive ring according to claim 2, characterized in that, The outer surface of the end of the carbon brush head (2) that is inserted into the mounting hole (3) is provided with threads.

4. The weight-reducing conductive ring according to any one of claims 1 to 3, characterized in that, The bearing ring (1) includes a conductive metal ring (5) and two plastic rings (6), with the plastic rings (6) disposed on both sides of the conductive metal ring (5).

5. The weight-reducing conductive ring according to any one of claims 1 to 3, characterized in that, The bearing ring (1) is configured as a conductive rubber ring (7), and the conductive rubber ring (7) is an integral structure.

6. The weight-reducing conductive ring according to claim 1, characterized in that, The carbon brush head (2) includes a carbon fiber inner core (8) and a metal shell (9), with the carbon fiber inner core (8) disposed inside the metal shell (9).