High-efficiency installation structure of prefabricated energy-saving cable tray
Patent Information
- Application Number
- CN202521332167.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-06-27
AI Technical Summary
[0002]众所周知,传统走线架的安装往往需要在现场进行大量的定制工作,包括测量、切割和固定各种支撑结构,这一过程不仅耗时,而且需要高度精确的操作技能,容易出现误差,导致安装质量不稳定,对于不同长度和数量的电缆,传统方法难以灵活调整支撑结构之间的距离,一旦安装完成,如果需要增加或减少电缆,或者对电缆布局进行调整,往往需要重新拆卸和安装部分甚至全部支撑结构,这极大地增加了工作的复杂性和时间成本,传统走线架在使用过程中,由于缺乏有效的限位机制,容易出现左右晃动的情况,特别是在动态环境下如震动或外部力量作用下,这不仅影响了电缆的安全性,也可能导致走线架本身的损坏,传统电缆夹持方式多为简单绑扎或直接放置于走线架上,这种方式无法提供足够的固定力,尤其是在电缆较多或较重的情况下,可能导致电缆滑落或缠绕,影响后续维护和检查,因此有必要针对这一技术问题提出解决方案
[0015]与现有技术相比,本实用新型提供了一种预制化节能走线架的高效安装结构,具备以下有益效果:
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Figure CN224669358U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable tray technology, specifically to a high-efficiency installation structure for a prefabricated energy-saving cable tray. Background Technology
[0002] As is well known, the installation of traditional cable trays often requires extensive on-site customization, including measuring, cutting, and fixing various support structures. This process is not only time-consuming but also requires highly precise operational skills, making it prone to errors and resulting in unstable installation quality. For cables of different lengths and quantities, traditional methods struggle to flexibly adjust the distance between support structures. Once installed, if it is necessary to add or remove cables or adjust the cable layout, it is often necessary to disassemble and reinstall some or even all of the support structures, which greatly increases the complexity and time cost of the work. During use, traditional cable trays are prone to swaying due to the lack of an effective limiting mechanism, especially in dynamic environments such as under vibration or external forces. This not only affects the safety of the cables but may also damage the cable tray itself. Traditional cable clamping methods often involve simple binding or direct placement on the cable tray, which cannot provide sufficient fixing force, especially when there are many or heavy cables, which may cause the cables to slip or become entangled, affecting subsequent maintenance and inspection. Therefore, it is necessary to propose solutions to this technical problem. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides a highly efficient installation structure for a prefabricated energy-saving cable tray.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency installation structure for a prefabricated energy-saving cable tray, comprising an aluminum plate and a support plate. The aluminum plate is provided with a positioning mechanism. Multiple support plates are provided. A positioning groove is formed on one side of the aluminum plate, and a toothed plate is provided on the positioning groove. A limiting groove is formed at the top of the positioning groove. A limiting block is provided between the support plate and the limiting groove. Two aluminum plates are provided and symmetrically arranged. Fastening holes are formed at both ends of the support plate. A toothed column is provided on the fastening hole. A slanted groove is formed at one end of the toothed column. An elastic support mechanism is provided between the toothed column and the fastening hole. A fixing box is provided at the top of the support plate. The fastening hole extends into the interior of the fixing box. A lifting plate is provided inside the fixing box. Slanted edges are formed at the bottom ends of both sides of the lifting plate. A bearing seat is provided at the top of the lifting plate. A threaded column is provided between the bearing seat and the top of the fixing box. A cable clamping mechanism is provided between the threaded column and the support plate.
[0007] Furthermore, the present invention is improved in that the cable clamping mechanism includes a fixing frame, a nut, and a fixing plate. The nut is installed on the top of the threaded post, the fixing frame is installed on the top of the support plate and located on one side of the fixing box, the fixing plate has a fixing hole, the threaded post passes through the fixing hole, the bottom end of the fixing plate has U-shaped frames on both sides, and the top of the fixing frame has an arc groove.
[0008] Furthermore, the present invention is improved in that the fixing frame and the two U-shaped frames are provided in two sets and are arranged symmetrically.
[0009] Furthermore, the present invention is improved in that the elastic support mechanism includes a fastening groove and a fastening plate. The fastening groove is formed at the bottom end of the fastening hole. The fastening plate is located in the fastening groove and connected to the toothed column. An elastic component is provided between one side of the fastening groove and the fastening plate for connection.
[0010] Furthermore, an improvement of this utility model is that the elastic component is an alloy spring.
[0011] Furthermore, the present invention is improved in that the positioning mechanism includes positioning holes, which are formed at the top and bottom of the aluminum plate, and multiple positioning holes are arranged in an array.
[0012] Furthermore, the present invention is improved in that the limiting groove is provided in two parts and is arranged symmetrically in the upper and lower parts.
[0013] Furthermore, the present invention is improved in that rubber pads are provided on the inner sides of both the arc groove and the U-shaped frame.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides a highly efficient installation structure for a prefabricated energy-saving cable tray, which has the following beneficial effects:
[0016] This prefabricated energy-saving cable tray features a highly efficient installation structure. The support plates slide linearly through positioning slots on the aluminum plates via limit blocks at both ends. The distance between multiple support plates can be flexibly adjusted according to actual needs, greatly improving the flexibility of the installation process. This method can quickly adapt to the needs of cables of different lengths and quantities without complicated disassembly and reinstallation steps. The limit blocks in the positioning slots effectively prevent the aluminum plates from swaying left and right, ensuring the stability of the entire structure. After being adjusted to the designated position, rotating the threaded column causes the toothed column to engage with the toothed plate in the positioning slot, further enhancing the fixing effect of the support plate between the two aluminum plates and ensuring the overall stability and reliability of the structure. Simply inserting the limit blocks of the support plate into the corresponding positioning slots of the aluminum plates and locking the toothed column with the toothed plate by rotating the threaded column completes the position fixing of the support plate, greatly simplifying the assembly process, improving construction efficiency, reducing operational difficulty, and enabling even non-professionals to complete the installation quickly and accurately. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ;
[0018] Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 2 ;
[0019] Figure 3 This is a front half-sectional view of the structure of this utility model;
[0020] Figure 4 This utility model Figure 1 Enlarged top half-section view of the central support plate.
[0021] In the diagram: 1. Aluminum plate; 2. Support plate; 3. Toothed plate; 4. Limiting block; 5. Toothed column; 6. Fixing box; 7. Lifting plate; 8. Bevel; 9. Bearing seat; 10. Threaded column; 11. Fixing frame; 12. Nut; 13. Fixing plate; 14. U-shaped frame; 15. Fastening plate; 16. Elastic component; 17. Positioning hole. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4This utility model relates to a high-efficiency installation structure for a prefabricated energy-saving cable tray, comprising an aluminum plate 1 and a support plate 2. The aluminum plate 1 is provided with a positioning mechanism, and the support plate 2 has multiple such mechanisms. A positioning groove is formed on one side of the aluminum plate 1, and a toothed plate 3 is provided on the positioning groove. A limiting groove is formed at the top of the positioning groove. A limiting block 4 is provided between the support plate 2 and the limiting groove. Two aluminum plates 1 are provided and symmetrically arranged. Fastening holes are formed at both ends of the support plate 2, and toothed posts 5 are provided on the fastening holes. An inclined groove is formed at one end of each toothed post 5, and a spring is provided between the toothed post 5 and the fastening hole. The support mechanism includes a fixed box 6 at the top of the support plate 2, with fastening holes extending into the interior of the fixed box 6. A lifting plate 7 is located inside the fixed box 6, with beveled edges 8 at the bottom of both sides. A bearing seat 9 is located at the top of the lifting plate 7, and a threaded post 10 is provided between the bearing seat 9 and the top of the fixed box 6. A cable clamping mechanism is provided between the threaded post 10 and the support plate 2. In this embodiment, the limiting blocks 4 at both ends of the support plate 2 are inserted into the limiting grooves of the positioning slots on the two aluminum plates 1 at corresponding positions, thereby positioning the support plate 2 within the positioning slots of the two aluminum plates 1. The upper linear sliding mechanism, via the limiting block 4 in the limiting groove, prevents the aluminum plate 1 from swaying left and right. The distance between multiple support plates 2 can be flexibly adjusted as needed. Once the specified distance is reached, rotating the threaded column 10 allows it to rotate and move on the fixed box 6. Through the bearing seat 9 and the fitting of the lifting plate 7 inside the fixed box 6 with its inner wall, the lifting plate 7 can move up and down relative to the threaded column 10, but it does not follow the rotation angle of the threaded column 10. The lifting plate 7 moves linearly downwards inside the fixed box 6, causing the inclined edges 8 on both sides of the lifting plate 7 to contact and push... The inclined groove at one end of the toothed column 5, through the inclined side 8 and the inclination angle of the inclined groove, can generate a lateral thrust, thereby causing the elastic support mechanism between the toothed column 5 and the fastening hole to be compressed and deformed. One end of the toothed column 5 meshes with the toothed plate 3 on the positioning groove, thereby fixing the support plate 2 in the position between the two aluminum plates 1. By fixing the position with multiple support plates 2, the multiple support plates 2 and the two aluminum plates 1 can be locked together, which is convenient for quick assembly and adjustment of the position of the support plate 2 as needed, and is convenient for cable routing. The cable clamping mechanism can be used to clamp and fix the cable.
[0024] To facilitate clamping and securing the cable, in this design, the cable clamping mechanism includes a fixing frame 11, a nut 12, and a fixing plate 13. The nut 12 is installed on the top of the threaded post 10. The fixing frame 11 is installed on the top of the support plate 2 and located on one side of the fixing box 6. The fixing plate 13 has a fixing hole through which the threaded post 10 passes. U-shaped brackets 14 are provided on both sides of the bottom end of the fixing plate 13. The top of the fixing frame 11 has an arc groove for fixing and adjusting the support plate 2. When the cable is mounted directly on the arc groove at the top of the fixing frame 11, the position of the support plate 2 is adjusted, and the U-shaped frame 14 of the fixing plate 13 is placed against both sides of the fixing frame 11. At this time, the U-shaped frame 14 is against the top of the cable. Then, by rotating the threaded column 10, the threaded column 10 presses down against the fixing plate 13 through the nut 12, thereby quickly limiting the cable so that it does not leave the closed ring space formed by the U-shaped frame 14 and the arc groove. This makes it easier for personnel to use straps to tighten the cable, and plays an auxiliary clamping role in fixing the cable.
[0025] To facilitate clamping more cables, in this solution, the fixing frame 11 and the two U-shaped frames 14 are provided in two sets and symmetrically arranged. The two sets of fixing frames 11 and the corresponding U-shaped frames 14 can further facilitate clamping more cables.
[0026] To better provide elastic support for the fastening plate 15, in this design, the elastic support mechanism includes a fastening groove and a fastening plate 15. The fastening groove is located at the bottom of the fastening hole. The fastening plate 15 is located in the fastening groove and connected to the toothed column 5. An elastic component 16 is provided between one side of the fastening groove and the fastening plate 15. The elastic component 16 in the fastening groove provides elastic support for the fastening plate 15, thereby causing the fastening plate 15 to move the toothed column 5. This allows one end of the toothed column 5 to leave the positioning groove and enter the fastening hole, facilitating the movement of the support plate 2. When the threaded column 10 is rotated so that the toothed column 5 abuts against the toothed plate 3, the toothed column 5 moves the fastening plate 15. The fastening plate 15 moves in the fastening groove, causing the elastic component 16 to be compressed and deformed.
[0027] In order to better provide elastic support, in this design, the elastic component 16 is an alloy spring. Alloy springs have the characteristics of good elastic support and long service life, thus providing better elastic support for the fastening plate 15.
[0028] In order to facilitate the positioning and assembly of the aluminum plate 1 in a designated position, in this solution, the positioning mechanism includes positioning holes 17. The positioning holes 17 are formed at the top and bottom of the aluminum plate 1. Multiple positioning holes 17 are provided and arranged in an array. The multiple array of positioning holes 17 can facilitate personnel to fix the aluminum plate 1 in a designated position using bolts or other parts.
[0029] In order to better limit the support plate 2 and the aluminum plate 1, in this solution, there are two limiting grooves that are symmetrically arranged vertically. The limiting grooves symmetrically arranged vertically on the aluminum plate 1 can better limit the support plate 2 and the aluminum plate 1.
[0030] To prevent damage to the cable from clamping, in this design, rubber pads are provided on the inner side of both the arc groove and the U-shaped frame 14. The rubber pads can provide elastic cushioning for the cable and prevent the U-shaped frame 14 and the fixing frame 11 from clamping and damaging the cable.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency installation structure for a prefabricated energy-saving cable tray, comprising an aluminum plate (1) and a support plate (2), wherein the aluminum plate (1) is provided with a positioning mechanism, characterized in that, The support plate (2) is provided in multiple ways. A positioning groove is provided on one side of the aluminum plate (1). A toothed plate (3) is provided on the positioning groove. A limiting groove is provided at the top of the positioning groove. A limiting block (4) is provided between the support plate (2) and the limiting groove. Two aluminum plates (1) are provided and arranged symmetrically. Fastening holes are provided at both ends of the support plate (2). A toothed column (5) is provided on the fastening hole. An inclined groove is provided at one end of the toothed column (5). An elastic joint is provided between the toothed column (5) and the fastening hole. The support mechanism has a fixed box (6) at the top of the support plate (2), the fastening hole extends into the interior of the fixed box (6), the interior of the fixed box (6) has a lifting plate (7), the bottom ends of the two sides of the lifting plate (7) have beveled edges (8), the top of the lifting plate (7) has a bearing seat (9), a threaded post (10) is provided between the bearing seat (9) and the top of the fixed box (6), and a cable clamping mechanism is provided between the threaded post (10) and the support plate (2).
2. The high-efficiency installation structure of the prefabricated energy-saving cable tray according to claim 1, characterized in that, The cable clamping mechanism includes a fixing frame (11), a nut (12), and a fixing plate (13). The nut (12) is installed on the top of the threaded post (10). The fixing frame (11) is installed on the top of the support plate (2) and located on one side of the fixing box (6). The fixing plate (13) has a fixing hole, through which the threaded post (10) passes. The bottom end of the fixing plate (13) has U-shaped frames (14) on both sides, and the top of the fixing frame (11) has an arc groove.
3. The high-efficiency installation structure of the prefabricated energy-saving cable tray according to claim 2, characterized in that, The fixed frame (11) and the two U-shaped frames (14) are provided in two sets and are arranged symmetrically.
4. The high-efficiency installation structure of the prefabricated energy-saving cable tray according to claim 3, characterized in that, The elastic support mechanism includes a fastening groove and a fastening plate (15). The fastening groove is opened at the bottom end of the fastening hole. The fastening plate (15) is located in the fastening groove and connected to the toothed column (5). An elastic component (16) is provided between one side of the fastening groove and the fastening plate (15).
5. The high-efficiency installation structure of the prefabricated energy-saving cable tray according to claim 4, characterized in that, The elastic component (16) is an alloy spring.
6. The high-efficiency installation structure of the prefabricated energy-saving cable tray according to claim 1, characterized in that, The positioning mechanism includes positioning holes (17), which are formed at the top and bottom of the aluminum plate (1). Multiple positioning holes (17) are provided and arranged in an array.
7. The high-efficiency installation structure of the prefabricated energy-saving cable tray according to claim 1, characterized in that, The limiting groove is provided in two parts and is arranged symmetrically at the top and bottom.
8. The high-efficiency installation structure of the prefabricated energy-saving cable tray according to claim 3, characterized in that, Rubber pads are provided on the inner side of both the arc groove and the U-shaped frame (14).