Alternating current motor with leakage protection structure
Patent Information
- Application Number
- CN202521193381.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-06-11
AI Technical Summary
[0002]在现代工业生产与日常生活中,交流电机作为实现电能与机械能转换的核心设备,广泛应用于电力、机械、家电等多个领域,随着电机使用场景的日益复杂,如潮湿的工业环境、户外作业等,电机的安全性与可靠性面临严峻挑战,传统交流电机在结构设计上存在诸多不足,难以满足当下对电机高性能、高安全性的需求
1、该具有防漏电结构的交流电机,电机本体通过支撑底座固定在底板上,同时外壳借助安装环、安装槽以及固定螺栓与支撑底座稳固连接,这种多重固定的结构极大地增强了电机整体的稳定性,能够有效抵御运行时产生的震动和外力干扰,确保电机可以平稳地工作,限位组件中的锥块和锥环相互配合,对电机本体的位置进行精准定位,防止电机在运行过程中发生晃动或位移,这有助于维持电机内部定子和转子之间的相对位置精度,保证电机的正常运行,减少因位置偏移而导致的故障和损坏,外壳能够对电机本体起到全方位的防护作用,防止外部物体的侵入和水分的进入,有效避免电机因外物撞击或受潮而导致的漏电、短路等故障,提高了电机的安全性和可靠性。
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Figure CN224669583U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of AC motor technology, specifically to an AC motor with a leakage protection structure. Background Technology
[0002] In modern industrial production and daily life, AC motors, as the core equipment for converting electrical energy into mechanical energy, are widely used in many fields such as power, machinery, and home appliances. With the increasing complexity of motor usage scenarios, such as humid industrial environments and outdoor operations, the safety and reliability of motors face severe challenges. Traditional AC motors have many shortcomings in structural design, making it difficult to meet the current demand for high performance and high safety of motors. On the one hand, the support structure of traditional AC motors is not very stable. During operation, the motor is prone to positional deviation due to factors such as vibration and external impact, which leads to misalignment of the relative positions of the internal stator and rotor, thereby affecting the normal operation of the motor, increasing the probability of failure, and shortening the service life of the motor. On the other hand, the limitation of heat dissipation performance also restricts the working efficiency of the motor. Relying on simple heat dissipation methods alone is not enough to quickly dissipate the large amount of heat generated by the generator. Overheating of the motor will not only reduce performance, but may also cause serious problems such as insulation aging and short circuits. In terms of protection, the casing of traditional motors is not sufficiently protective and cannot effectively resist the intrusion of external objects and moisture, posing a risk of leakage and threatening the personal safety of operators and the stable operation of equipment. At the same time, the internal sealing performance of the motor is poor, and impurities such as dust and moisture can easily enter, affecting the insulation performance of the motor and accelerating the aging and damage of components. In addition, traditional motors are inconvenient to maintain, and the complex disassembly and assembly structure increases the difficulty of inspection and maintenance and the maintenance cost. Moreover, the friction loss of the rotating parts of the motor is large, resulting in low energy utilization and low transmission efficiency.
[0003] To address the aforementioned issues, we propose an AC motor with a leakage protection structure. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an AC motor with a leakage-proof structure, thus solving the aforementioned problems.
[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: an AC motor with a leakage-proof structure, comprising a base plate, a support base fixedly installed on the upper end of the base plate, a protective outer shell installed inside the support base, a motor body disposed inside the outer shell, a rotating shaft for rotation installed at the center of one end of the motor body, and further comprising: A limiting component, installed inside the housing, is a structure used to position the motor body.
[0006] Preferably, mounting rings for connection are uniformly installed on the surface of the outer shell, and a mounting groove for support is provided on the inner end surface of the support base corresponding to the position of the mounting rings. The mounting rings are installed inside the mounting grooves, and a fixing bolt for fixing is installed on the side end of the support base corresponding to the position of the mounting rings. The other end of the fixing bolt extends through the surface of the mounting rings to the other end of the support base.
[0007] Preferably, the limiting component includes heat dissipation fins, a cone block, and a cone ring. Heat dissipation fins for heat dissipation are fixedly installed on the surface of the motor body. A cone block for limiting is provided at the center of the outer surface of the motor body corresponding to the side end of the heat dissipation fins. A matching cone ring is provided on the inner wall of the outer shell corresponding to the position of the cone block.
[0008] Preferably, the two ends of the outer casing are equipped with detachable cover plates, and the surface of the cover plates is evenly provided with a plurality of mounting bolts for fixing.
[0009] Preferably, a swivel ring for sliding is installed at the connection between the surface of the cover plate and the rotating shaft.
[0010] Preferably, a sealing gasket for sealing is installed between the motor body and the cover plate, and mounting blocks for connection are fixedly installed inside both ends of the sealing gasket, and a connecting pipe for conveying is installed between the two mounting blocks.
[0011] Preferably, conveying pipes for conveying are installed on both ends of the outer shell at positions corresponding to the mounting blocks, with one end of the conveying pipe penetrating the surface of the outer shell and connecting to the mounting blocks.
[0012] Compared with the prior art, this utility model provides an AC motor with a leakage protection structure, which has the following beneficial effects: 1. This AC motor features a leakage-proof structure. The motor body is fixed to the base plate via a support base, while the outer casing is securely connected to the support base using mounting rings, mounting grooves, and fixing bolts. This multi-layered fixing structure greatly enhances the overall stability of the motor, effectively resisting vibrations and external interference during operation, ensuring smooth motor operation. The cone blocks and cone rings in the limiting assembly work together to precisely position the motor body, preventing shaking or displacement during operation. This helps maintain the relative positional accuracy between the stator and rotor inside the motor, ensuring normal operation and reducing malfunctions and damage caused by positional deviations. The outer casing provides comprehensive protection for the motor body, preventing the intrusion of external objects and moisture, effectively avoiding leakage, short circuits, and other malfunctions caused by impacts or moisture, thus improving the motor's safety and reliability.
[0013] 2. This AC motor with a leakage protection structure has heat dissipation fins installed on the surface of the motor body, which increases the heat dissipation area and can dissipate the heat generated during motor operation in a timely manner, effectively preventing the motor from being affected by overheating and affecting its performance or shortening its service life. The cooling medium delivery system composed of the mounting block, delivery pipe and connecting pipe can deliver the cooling medium to the inside of the motor, further assisting in the motor's heat dissipation. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a partial cross-sectional view of the present invention; Figure 3 This is a side sectional view of the present invention.
[0015] In the diagram: 1. Base plate; 2. Outer shell; 3. Support base; 4. Fixing bolt; 5. Mounting ring; 6. Motor body; 7. Rotating shaft; 8. Rotating ring; 9. Cover plate; 10. Mounting bolt; 11. Sealing gasket; 12. Heat dissipation fins; 13. Mounting block; 14. Delivery pipe; 15. Connecting pipe; 16. Conical block; 17. Conical ring. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-3 An AC motor with a leakage protection structure includes a base plate 1, a support base 3 fixedly installed on the upper end of the base plate 1, a protective outer shell 2 installed inside the support base 3, a motor body 6 inside the outer shell 2, a rotating shaft 7 for rotation installed at the center of one end of the motor body 6, and a limiting component installed inside the outer shell 2 for positioning the position of the motor body 6. The motor body 6 is equipped with a double-layer outer shell to isolate it from the outside, and a sealing gasket 11 is used to seal the inside and outside. The limiting component limits and fixes the motor body 6.
[0018] Furthermore, mounting rings 5 for connection are evenly installed on the surface of the outer casing 2. The inner end surface of the support base 3 is provided with a mounting groove for support corresponding to the position of the mounting rings 5. The mounting rings 5 are installed inside the mounting groove. The side end of the support base 3 is provided with fixing bolts 4 for fixing corresponding to the position of the mounting rings 5. The other end of the fixing bolts 4 passes through the surface of the mounting rings 5 and extends to the other end of the support base 3. By the fixing bolts 4 passing through the mounting rings 5 and extending to the other end of the support base 3, the outer casing 2 and the support base 3 are firmly connected, making the entire motor structure more robust.
[0019] Furthermore, the limiting component includes heat dissipation fins 12, a cone block 16, and a cone ring 17. The heat dissipation fins 12 for heat dissipation are fixedly installed on the surface of the motor body 6. A cone block 16 for limiting is provided at the center of the outer surface of the motor body 6 corresponding to the side end of the heat dissipation fins 12. A matching cone ring 17 is provided on the inner wall of the outer shell 2 corresponding to the position of the cone block 16. The cone block 16 in the limiting component is fixed at the center of the outer surface of the motor body 6 and matches the cone ring 17 on the inner wall of the outer shell 2, which can accurately position the position of the motor body 6 and prevent it from shaking or displacing during operation. The surface of the cone ring 17 is provided with a groove corresponding to the position of the heat dissipation fins 12, and the cone ring 17 is inclined inward.
[0020] Furthermore, detachable cover plates 9 are installed at both ends of the housing 2. Multiple mounting bolts 10 for fixing are evenly arranged on the surface of the cover plates 9. The cover plates 9 are detachably installed at both ends of the housing 2 and fixed by the mounting bolts 10, which facilitates the inspection and maintenance of the motor.
[0021] Furthermore, a sliding ring 8 is installed at the connection between the surface of the cover plate 9 and the rotating shaft 7. The rotating ring 8 is installed at the connection between the surface of the cover plate 9 and the rotating shaft 7 to provide sliding support for the rotating shaft 7, reduce friction, and enable the rotating shaft 7 to rotate more smoothly.
[0022] Furthermore, a sealing gasket 11 is installed between the motor body 6 and the cover plate 9 for sealing. Mounting blocks 13 for connection are fixedly installed inside both ends of the sealing gasket 11. A connecting pipe 15 for conveying is installed between the two mounting blocks 13. One end of the conveying pipe 14 penetrates the surface of the outer shell 2 and connects to the mounting block 13. The sealing gasket 11 installed between the cover plate 9 and the motor body 6 can effectively prevent dust, moisture and other substances from entering the motor. The connecting pipe 15 installed between the two mounting blocks 13 is used to convey cooling medium and assist the motor in heat dissipation.
[0023] Furthermore, conveying pipes 14 for conveying are installed on both ends of the outer casing 2 at positions corresponding to the mounting block 13. One end of the conveying pipe 14 penetrates the surface of the outer casing 2 and is connected to the mounting block 13. The conveying pipe 14 is connected to an external device, and the cooling medium is conveyed to the interior of the connecting pipe 15 through the conveying pipe 14.
[0024] Structural Description: 1. Base plate: The base plate is the load-bearing foundation structure of the entire AC motor. It is usually made of high-strength metal material and is mostly rectangular or circular in shape. Its function is to provide a stable mounting platform for the various components of the motor and ensure the overall stability of the motor during operation. Other components of the motor, such as the column, are fixed to the base plate by welding or bolting, so that the motor forms a solid whole. 2. Column No. 1: Column No. 1 is a support structure that is vertically installed on the base plate. It is generally cylindrical and has high strength and rigidity. It is mainly used to support components such as fixing rings. Column No. 1 is firmly connected to the base plate, such as by welding, to ensure that it can withstand the corresponding pressure and vibration when the motor is running, and to provide stable support for the upper structure of the motor. 3. Fixing ring: The fixing ring is a ring structure whose inner diameter is adapted to the size of the relevant components of the motor. It is installed on the top of the No. 1 column. Its main function is to fix and limit certain components of the motor to prevent them from shifting during operation. The fixing ring is tightly connected to the No. 1 column by bolts or welding to ensure the reliability of the fixation. 4. Connecting block: The connecting block is an intermediate structure used to connect different components. Its shape depends on the specific connection requirements and may be square, trapezoidal, etc. The connecting block has multiple connecting holes. Different components of the motor, such as mounting rings and fixing rings, can be connected together by bolts and other connecting parts, so that the components form an organic whole and enhance the stability and integrity of the motor structure. 5. Expansion bolts: Expansion bolts are fastening components used to fix the motor to the mounting base. They consist of bolts, expansion sleeves, etc. During installation, the expansion bolts are driven into the pre-drilled mounting holes, and then the bolts are tightened, causing the expansion sleeves to expand and press tightly against the wall of the mounting hole, thereby achieving a firm connection between the motor and the mounting base and preventing the motor from loosening or shifting during operation. 6. Mounting ring: The mounting ring is a ring-shaped structure that surrounds the motor housing and other components. Its surface is usually machined with threaded holes for connection with other components. The main function of the mounting ring is to facilitate the installation and fixation of the motor to the external structure. At the same time, it can also enhance the strength and stability of the motor housing. The mounting ring is connected to other components by bolts and other fasteners to achieve reliable installation of the motor. 7. Ventilation holes: Ventilation holes are openings made in parts such as the motor housing. They can be round, square, etc. The function of ventilation holes is to provide ventilation and heat dissipation channels for the inside of the motor, so that the heat generated by the motor during operation can be dissipated in time, ensuring that the motor operates in a suitable temperature environment, improving the performance and reliability of the motor. The size, number and distribution of ventilation holes are designed according to the power of the motor and the heat dissipation requirements. 8. Dividing Block: A dividing block is a structure used to divide the internal space of a motor. Its shape and size are determined according to specific division requirements. Dividing blocks can separate different functional areas inside the motor, such as separating electrical parts and mechanical parts, to prevent mutual interference. At the same time, it also helps to improve the protection performance of the motor and reduce the impact of dust, moisture and other factors on different components. 9. Second fixing ring: Similar to the fixing ring, the second fixing ring is also a ring structure. It is installed in a specific part of the motor to fix and limit certain components. The inner diameter of the second fixing ring matches the outer diameter of the fixed component. It is connected to other components by bolts and other connectors to ensure the stability of the fixed component during operation. 10. Column No. 2: Column No. 2 is also a vertically installed support structure, generally cylindrical. It is installed in a suitable position on the motor and plays a similar supporting role as Column No. 1, providing support and a stable mounting foundation for the relevant components of the motor. Column No. 2 is fixed to other components by welding or bolting. 11. Connecting column: A connecting column is a columnar structure used to connect different parts of a motor. It usually has threads or connecting holes machined at both ends. The connecting column can connect different layers of the motor structure or different parts together, transmit force and torque, and ensure the coordinated work between the various parts of the motor. The connecting column is tightly connected to other parts by bolts and other fasteners to ensure the reliability of the connection. 12. Limiting groove: The limiting groove is a groove structure opened on the surface of the motor component. Its shape and size match the limiting components such as the limiting ring. The function of the limiting groove is to limit certain components of the motor, prevent unnecessary movement and shaking during operation, ensure the relative position accuracy between the components of the motor, and improve the running stability and reliability of the motor. 13. Limiting ring: The limiting ring is a ring-shaped limiting structure whose outer diameter matches the inner diameter of the limiting groove. The limiting ring is installed on the corresponding component and works in conjunction with the limiting groove to precisely limit the position of the component. The limiting ring can prevent the component from being displaced in the axial or radial direction, ensuring the stability and accuracy of each component of the motor during operation. 14. Fixing column: The fixing column is a column-shaped structure used to fix important internal components of the motor. It is usually made of high-strength materials. One end of the fixing column is fixed to the motor housing or other supporting components, and the other end is used to install and fix the core components of the motor such as stator and rotor. The fixing column is tightly connected to the core components by bolts and other connecting parts to ensure the stability and reliability of the core components during operation. 15. Movable column: A movable column is a column structure with a certain degree of freedom of movement. One end of it is connected to the base plate of the motor or other components through a movable connection, such as a hinge. The movable column can swing or move within a certain range. Its function is to adapt to some possible deformation or displacement during the operation of the motor, and at the same time, it can also play a certain role in buffering and reducing the impact force on the motor. 16. Buffer pad: Buffer pads are generally made of elastic materials such as rubber and come in various shapes, such as round and square. Buffer pads are installed at the connection between motor components, such as between the column and the base plate, or between the fixing ring and the component. Their function is to absorb the vibration and impact generated during motor operation, reduce wear and noise between components, and improve the operating comfort and stability of the motor.
[0025] Instructions for use Working Principle: The core of the AC motor is the motor body 6. When AC power is applied, the stator and rotor inside the motor body 6 generate an alternating magnetic field. Under the interaction of the magnetic fields, the rotor drives the rotating shaft 7 to start rotating, thereby realizing the conversion of electrical energy into mechanical energy and providing power to external equipment. The upper end of the motor body 6 is supported by the support base 3, which is fixed on the base plate 1 to stabilize the motor. The mounting rings 5 are evenly installed on the surface of the outer shell 2 and cooperate with the mounting groove on the inner end surface of the support base 3. The fixing bolts 4 pass through the mounting rings 5 and extend to the other end of the support base 3, firmly connecting the outer shell 2 and the support base 3, making the entire motor structure more robust. The cone block 16 in the limiting component is fixed at the center of the outer surface of the motor body 6 and matches the cone ring 17 on the inner wall of the outer shell 2. It can accurately position the motor body 6 and prevent it from shaking or shifting during operation. At the same time, the heat dissipation fins 12 fixedly installed on the surface of the motor body 6 can increase the... The heat dissipation area effectively dissipates the heat generated during motor operation, preventing overheating from affecting motor performance. Mounting blocks 13 are fixed inside both ends of the sealing gasket 11. One end of the conveying pipe 14 penetrates the surface of the outer casing 2 and connects to the mounting blocks 13. A connecting pipe 15 is installed between the two mounting blocks 13 to convey cooling medium and assist in motor heat dissipation. The outer casing 2 protects the motor body 6, preventing external objects and moisture from entering, thus preventing leakage and protecting the internal structure. The cover plate 9 is detachably installed at both ends of the outer casing 2 and fixed by mounting bolts 10, facilitating inspection and maintenance of the motor interior. A sealing gasket 11 is installed between the cover plate 9 and the motor body 6, effectively preventing dust and moisture from entering the motor interior, ensuring cleanliness and dryness, and further improving the motor's safety and stability. The rotating ring 8 is installed at the connection between the surface of the cover plate 9 and the rotating shaft 7, providing sliding support for the rotating shaft 7, reducing friction, and allowing the rotating shaft 7 to rotate more smoothly.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An AC motor with a leakage protection structure, comprising a base plate (1), a support base (3) fixedly mounted on the upper end of the base plate (1), a protective outer shell (2) installed inside the support base (3), a motor body (6) disposed inside the outer shell (2), and a rotating shaft (7) for rotation mounted at the center of one end of the motor body (6), characterized in that, Also includes: A limiting component, installed inside the housing (2), is a structure used to position the motor body (6).
2. An AC motor with a leakage protection structure according to claim 1, characterized in that: The surface of the outer shell (2) is uniformly equipped with mounting rings (5) for connection. The inner end surface of the support base (3) is provided with a mounting groove for support corresponding to the position of the mounting ring (5). The mounting ring (5) is installed inside the mounting groove. The side end of the support base (3) is equipped with a fixing bolt (4) for fixing corresponding to the position of the mounting ring (5). The other end of the fixing bolt (4) extends through the surface of the mounting ring (5) to the other end of the support base (3).
3. An AC motor with a leakage protection structure according to claim 1, characterized in that: The limiting component includes heat dissipation fins (12), a cone block (16) and a cone ring (17). The heat dissipation fins (12) for heat dissipation are fixedly installed on the surface of the motor body (6). A cone block (16) for limiting is provided at the center of the outer surface of the motor body (6) corresponding to the side end of the heat dissipation fins (12). A matching cone ring (17) is provided on the inner wall of the outer shell (2) corresponding to the position of the cone block (16).
4. An AC motor with a leakage protection structure according to claim 1, characterized in that: The outer casing (2) is equipped with detachable cover plates (9) at both ends, and multiple mounting bolts (10) for fixing are evenly arranged on the surface of the cover plates (9).
5. An AC motor with a leakage protection structure according to claim 4, characterized in that: A sliding ring (8) is installed at the connection between the surface of the cover plate (9) and the rotating shaft (7).
6. An AC motor with a leakage protection structure according to claim 4, characterized in that: A sealing gasket (11) for sealing is installed between the motor body (6) and the cover plate (9). Mounting blocks (13) for connection are fixedly installed inside both ends of the sealing gasket (11). A connecting pipe (15) for conveying is installed between the two mounting blocks (13).
7. An AC motor with a leakage protection structure according to claim 1, characterized in that: The two ends of the outer shell (2) are fitted with conveying pipes (14) for conveying, corresponding to the positions of the mounting block (13). One end of the conveying pipe (14) penetrates the surface of the outer shell (2) and is connected to the mounting block (13).