A winding mold special for concentrated winding disc type motor

Abstract

The utility model discloses a concentrated winding disc type motor special winding die belongs to winding die technical field, including work table, the sleeve rod of work table, the upper surface of work table is connected with two fixed rods, and the outer surface of two fixed rods all slidingly connected with sliding block, and the inside of two sliding blocks all rotatably connected with wire guide wheel, the inside of work table is inlayed with first bearing, and the inside of first bearing is connected with connecting rod, and through the cooperation of two sliding blocks and two wire guide wheels, can carry out the direction operation to the enameled wire of winding, and this can provide good tension for the enameled wire of winding, and the rotation of connecting rod and placing disc is driven through drive motor, makes the enameled wire component of winding can rotate at a constant speed, and the enameled wire direction is guided through cooperation wire guide wheel, realizes efficient winding operation, and the winding skeleton of disc type motor can be accurately fixed to positioning rod, ensures that winding position is accurate, improves winding quality and product pass rate.

Description

Technical Field

[0001] This utility model relates to the field of winding mold technology, specifically a winding mold for a concentrated winding disc motor. Background Technology

[0002] With the increasing demands of modern industry on motor performance, concentrated winding disc motors have advantages such as compact structure, high power density, and small axial dimensions, and are widely used in many fields. In the production process of concentrated winding disc motors, the winding process is one of the key links, and the quality and efficiency of winding directly affect the performance and production efficiency of the motor.

[0003] Traditional winding dies, when used for winding disc motors with concentrated windings, lack a tension adjustment mechanism, which may lead to loosening during winding and affect the motor's electrical performance in the later stages. Moreover, the winding operation is not convenient and the winding efficiency is low, making it difficult to meet the needs of large-scale production. Therefore, those skilled in the art have provided a special winding die for disc motors with concentrated windings to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide a special winding mold for a centralized winding disc motor to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A winding mold for a concentrated winding disc motor includes a worktable, a sleeve rod on the worktable, two fixed rods connected to the upper surface of the worktable, sliding blocks slidably connected to the outer surfaces of the two fixed rods, and guide wheels rotatably connected inside the two sliding blocks. A first bearing is embedded inside the worktable, and a connecting rod is connected inside the first bearing. A placement plate is connected to the top of the connecting rod, and a positioning rod is connected to the upper surface of the placement plate. A drive motor is located below the worktable, and the output end of the drive motor is connected to the bottom end of the connecting rod. An L-shaped connecting frame is connected to the upper surface of the worktable, and an electric push rod is installed on the inner top wall of the L-shaped connecting frame. A lifting plate is connected to the output end of the electric push rod, and a second bearing is embedded in the bottom surface of the lifting plate. A clamping column is connected inside the second bearing.

[0007] As a further improvement of this utility model: the bottom surface of the workbench is connected to an L-shaped support frame, and the upper surface of the L-shaped support frame is connected to the bottom surface of the drive motor.

[0008] As a further improvement of this utility model: a limiting groove is formed on the upper surface of the workbench, and an annular plate is slidably connected inside the limiting groove, with the top of the annular plate connected to the bottom surface of the placement tray.

[0009] As a further embodiment of this utility model: the bottom surface of the workbench is connected to two sets of support legs, and the sides of the two sets of support legs that are close to each other are connected to reinforcing plates. The upper surfaces of the two reinforcing plates are connected to fixing columns, and the tops of the two fixing columns are connected to the bottom surface of the workbench.

[0010] As a further improvement of this utility model: the upper surface of the workbench is connected to two reinforcing seats, and the sides of the two reinforcing seats that are close to each other are respectively connected to the left and right sides of the L-shaped connecting frame.

[0011] As a further improvement of this utility model: the upper surface of the L-shaped connecting frame is connected to a mounting base, and a lighting lamp is installed on the upper surface of the mounting base.

[0012] As a further improvement of this utility model: a control box is installed on the upper surface of the workbench, and two operation indicator lights are installed on the upper surface of the control box.

[0013] As a further improvement of this utility model: a toolbox is placed under the workbench, and a handle is connected to the front of the toolbox.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This centralized winding disc motor winding mold, through the cooperation of two sliding blocks and two guide wheels, can guide the enameled wire to be wound, thus providing good tension to the enameled wire. The drive motor drives the connecting rod and the placement plate to rotate, enabling the winding component to rotate at a uniform speed. With the guide wheels guiding the enameled wire, efficient winding operation is achieved. The positioning rod can accurately fix the winding frame of the disc motor, ensuring accurate winding position and improving winding quality and product qualification rate. Attached Figure Description

[0016] Figure 1 A three-dimensional structural schematic diagram of a special winding mold for a concentrated winding disc motor;

[0017] Figure 2 A top view of a winding mold specifically designed for a concentrated winding disc motor;

[0018] Figure 3 A side view of a winding mold specifically designed for a concentrated winding disc motor;

[0019] Figure 4A side sectional view of a winding mold for a concentrated winding disc motor;

[0020] Figure 5 A special winding mold for a concentrated winding disc motor Figure 4 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Workbench; 2. Sleeve rod; 3. Fixing rod; 4. Sliding block; 5. Guide wheel; 6. First bearing; 7. Connecting rod; 8. Placement plate; 9. Positioning rod; 10. Drive motor; 11. L-shaped connecting frame; 12. Electric push rod; 13. Lifting plate; 14. Second bearing; 15. Tightening column; 16. L-shaped support frame; 17. Limiting groove; 18. Annular plate; 19. Support leg; 20. Reinforcing plate; 21. Fixing column; 22. Reinforcing seat; 23. Mounting seat; 24. Lighting light; 25. Control box; 26. Running indicator light; 27. Toolbox; 28. Handle. Detailed Implementation

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Please see Figures 1-5In this embodiment of the present invention, a winding mold for a concentrated winding disc motor includes a workbench 1, a sleeve rod 2 on the workbench 1, two fixed rods 3 connected to the upper surface of the workbench 1, sliding blocks 4 slidably connected to the outer surfaces of the two fixed rods 3, and guide wheels 5 rotatably connected inside the two sliding blocks 4. A first bearing 6 is embedded inside the workbench 1, a connecting rod 7 is connected inside the first bearing 6, a placement plate 8 is connected to the top of the connecting rod 7, a positioning rod 9 is connected to the upper surface of the placement plate 8, and a drive motor 10 is provided below the workbench 1. The output end of the drive motor 10 is connected to the bottom end of the connecting rod 7. The upper surface of the workbench 1 is connected to an L-shaped connecting frame 11. An electric push rod 12 is installed on the inner top wall of the L-shaped connecting frame 11. The output end of the electric push rod 12 is connected to a lifting plate 13. A second bearing 14 is embedded in the bottom surface of the lifting plate 13. A clamping column 15 is connected inside the second bearing 14. The electric push rod 12 can drive the lifting plate 13 and the clamping column 15 to rise and fall. This allows for flexible adjustment according to the height requirements of the disc motor winding frame, enabling adaptation to winding frames of different specifications. This significantly improves the versatility of the mold and reduces the equipment investment cost for enterprises producing products of various specifications.

[0025] An L-shaped support frame 16 is connected to the bottom surface of the workbench 1. The upper surface of the L-shaped support frame 16 is connected to the bottom surface of the drive motor 10. A limit groove 17 is formed on the upper surface of the workbench 1. An annular plate 18 is slidably connected inside the limit groove 17. The top of the annular plate 18 is connected to the bottom surface of the placement tray 8. Two sets of support legs 19 are connected to the bottom surface of the workbench 1. A reinforcing plate 20 is connected to the side of the two sets of support legs 19 that are close to each other. A fixing post 21 is connected to the upper surface of the two reinforcing plates 20. The top of the two fixing posts 21 is connected to the bottom surface of the workbench 1. Two reinforcing seats 22 are connected to the upper surface of the workbench 1. The two reinforcing seats 22 are close to each other. One side is connected to the left and right sides of the L-shaped connecting frame 11 respectively. The L-shaped support frame 16 can support the drive motor 10, which makes the drive motor 10 run more stably. The limiting groove 17 and the annular plate 18 can limit the placement plate 8, which makes the placement plate 8 rotate more smoothly. The reinforcing plate 20 and the fixing column 21 can reinforce the two sets of support legs 19, which makes the two sets of support legs 19 support the worktable 1 more stably. The reinforcing seat 22 can reinforce the L-shaped connecting frame 11, which makes the connection between the L-shaped connecting frame 11 and the worktable 1 more secure.

[0026] The upper surface of the L-shaped connecting bracket 11 is connected to the mounting base 23, and the upper surface of the mounting base 23 is equipped with a lighting lamp 24. The upper surface of the workbench 1 is equipped with a control box 25, and the upper surface of the control box 25 is equipped with two operation indicator lights 26. A toolbox 27 is placed under the workbench 1, and the front of the toolbox 27 is connected to a handle 28. The lighting lamp 24 can provide good lighting when working at night, the operation indicator lights 26 can help the staff to check the operating status of the device, and the toolbox 27 can help the staff to store various maintenance tools.

[0027] The working principle of this utility model is as follows: When using this winding mold, firstly, the winding skeleton of the disc motor is fixed on the placement plate 8 by the positioning rod 9. According to the height of the winding skeleton, the electric push rod 12 is started by the control box 25. The electric push rod 12 drives the lifting plate 13 and the clamping column 15 to descend until the clamping column 15 presses and fixes the top of the winding skeleton, ensuring that the skeleton is stable and does not shake during the winding process. Then, the enameled wire is passed through the two guide wheels 5. The guide wheels 5 can rotate freely in the sliding block 4 on the fixed rod 3, which can flexibly adjust the direction and angle of the enameled wire, so that the enameled wire is smoothly wound on the winding skeleton. Next, the drive motor 10 is started by the control box 25. The output end of the drive motor 10 drives the connecting rod 7 to rotate. The connecting rod 7 is rotatably connected to the worktable 1 through the first bearing 6, thereby driving the placement plate 8 and the winding skeleton to rotate at a uniform speed, so as to perform a fast winding operation on the enameled wire. The above is the complete operation process of this device.

[0028] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A winding mold specifically for a concentrated winding disc motor, characterized in that, Includes a workbench (1), a sleeve rod (2) of the workbench (1), two fixed rods (3) connected to the upper surface of the workbench (1), sliding blocks (4) slidably connected to the outer surfaces of the two fixed rods (3), guide wheels (5) rotatably connected inside the two sliding blocks (4), a first bearing (6) embedded inside the workbench (1), a connecting rod (7) connected inside the first bearing (6), a placement plate (8) connected to the top of the connecting rod (7), and a guide wheel (5) connected to the upper surface of the placement plate (8). A positioning rod (9) is provided below the workbench (1), and a drive motor (10) is provided below the workbench (1). The output end of the drive motor (10) is connected to the bottom end of the connecting rod (7). An L-shaped connecting frame (11) is connected to the upper surface of the workbench (1). An electric push rod (12) is installed on the inner top wall of the L-shaped connecting frame (11). The output end of the electric push rod (12) is connected to a lifting plate (13). A second bearing (14) is embedded in the bottom surface of the lifting plate (13). A clamping column (15) is connected inside the second bearing (14).

2. The winding mold for a concentrated winding disc motor according to claim 1, characterized in that, The bottom surface of the workbench (1) is connected to an L-shaped support frame (16), and the upper surface of the L-shaped support frame (16) is connected to the bottom surface of the drive motor (10).

3. The winding mold for a concentrated winding disc motor according to claim 1, characterized in that, The upper surface of the workbench (1) has a limiting groove (17), and an annular plate (18) is slidably connected inside the limiting groove (17). The top of the annular plate (18) is connected to the bottom surface of the placement plate (8).

4. A winding mold for a concentrated winding disc motor according to claim 1, characterized in that, The bottom surface of the workbench (1) is connected to two sets of support legs (19). The two sets of support legs (19) are connected to a reinforcing plate (20) on the side that is close to each other. The upper surface of the two reinforcing plates (20) is connected to a fixing column (21). The top of the two fixing columns (21) is connected to the bottom surface of the workbench (1).

5. A winding mold for a concentrated winding disc motor according to claim 1, characterized in that, The upper surface of the workbench (1) is connected to two reinforcing seats (22), and the two reinforcing seats (22) are connected to the left and right sides of the L-shaped connecting frame (11) respectively on their side that are close to each other.

6. A winding mold for a concentrated winding disc motor according to claim 1, characterized in that, The upper surface of the L-shaped connecting bracket (11) is connected to a mounting base (23), and a lighting lamp (24) is mounted on the upper surface of the mounting base (23).

7. A winding mold for a concentrated winding disc motor according to claim 1, characterized in that, A control box (25) is installed on the upper surface of the workbench (1), and two operation indicator lights (26) are installed on the upper surface of the control box (25).

8. A winding mold for a concentrated winding disc motor according to claim 1, characterized in that, A toolbox (27) is placed below the workbench (1), and a handle (28) is connected to the front of the toolbox (27).

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