A quad split photovoltaic junction box
Patent Information
- Application Number
- CN202521830311.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-27
AI Technical Summary
[0003]四分片光伏接线过程中,需要在盒体内部进行接线安装,而接线安装时由于各个片体在安装使用时存在多个位置,各个位置之间难以定位绝缘,后期极易导致片体出现偏移,大幅度降低片体的绝缘稳定性
1、本实用新型采用绝缘定位组件,将连接片导向安装在绝缘条内壁,两个绝缘块对连接片的两侧实现定位绝缘处理,会通过侧绝缘块实现铜片与对接片之间的空隙形成定位绝缘处理,并且端绝缘块能够在铜片的侧部位置处,对铜片与对接片之间的空隙形成定位绝缘处理,这样在光伏接线使用时,能够大幅度提高定位绝缘的稳定性;
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Figure CN224669774U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of junction box technology, and more specifically, to a four-segment photovoltaic junction box. Background Technology
[0002] The four-segment photovoltaic junction box is a circuit protection and connection device specifically designed for high-efficiency, high-power photovoltaic modules. Its core function is to improve the safety, power generation efficiency, and maintenance convenience of the modules through segmented management and independent protection. Among them, the diode is the core protection component in the photovoltaic system. Its core function is to achieve circuit protection, efficiency optimization, and stable system operation through unidirectional conductivity and reverse breakdown characteristics.
[0003] During the wiring process of a four-section photovoltaic system, wiring installation needs to be carried out inside the box. However, since each section has multiple positions during installation and use, it is difficult to position and insulate between these positions. This can easily lead to section misalignment later on, significantly reducing the insulation stability of the sections. Utility Model Content
[0004] To overcome the aforementioned deficiencies of the prior art, this utility model provides the following technical solution: a four-segment photovoltaic junction box, comprising a box body, a connecting piece installed on the inner wall of the box body, and an insulating positioning component provided on the outer wall of the connecting piece, the insulating positioning component comprising: Multiple insulating blocks are symmetrically arranged on both sides of the connecting piece. An insulating strip is installed at one end of the connecting piece. Both the insulating strip and the insulating blocks are used to insulate and position the connecting piece. Both the insulating strip and the insulating blocks are fixedly connected to the box body. A mating piece is fixed to the other end of a connecting piece. A first diode is mounted on one end of the mating piece, and a copper sheet is fixedly mounted on one end of the first diode. A side insulating block is slidably installed on one side of the outer wall of a copper sheet. An end insulating block is installed on the outer wall of the copper sheet on the side adjacent to the side insulating block. The copper sheet and the mating piece are slidably connected to the end insulating block.
[0005] In a preferred embodiment, the inner walls of both the insulating strip and the insulating block are rounded, and both the insulating strip and the insulating block are made of plastic.
[0006] In a preferred embodiment, the upper surface of both the end insulating block and the upper surface of both the side insulating block are rounded, and the outer walls of both the end insulating block and the side insulating block are smooth surfaces.
[0007] In a preferred embodiment, a bottom insulating block is mounted on the lower surface of the copper sheet, and the bottom insulating block is fixedly connected to the box body; The bottom insulating block is used to provide insulating support for the copper sheet.
[0008] In a preferred embodiment, a second diode is fixedly installed on the outer wall of the connecting piece and near the insulating block, and a terminal piece is fixedly connected to one end of the second diode; Two positioning posts are inserted into the inner wall of the connector, and a reinforcing block is fixed at the bottom of each positioning post. Both reinforcing blocks are fixedly connected to the box body.
[0009] In a preferred embodiment, the top diameter of the positioning post is smaller than its bottom diameter, and the outer wall of the positioning post is a smooth surface.
[0010] In a preferred embodiment, the reinforcing block is used to form a positioning post, which is made of plastic.
[0011] The technical effects and advantages of this utility model are as follows: 1. This utility model uses an insulating positioning component to guide and install the connecting piece on the inner wall of the insulating strip. Two insulating blocks provide positioning insulation for both sides of the connecting piece. The side insulating blocks provide positioning insulation for the gap between the copper sheet and the mating piece. Furthermore, the end insulating blocks provide positioning insulation for the gap between the copper sheet and the mating piece at the side position of the copper sheet. This greatly improves the stability of the positioning insulation when used in photovoltaic wiring. 2. This utility model supports the second diode through a connecting piece, and the second diode supports the wiring piece. At the same time, the housing supports the reinforcing block, and the positioning post guides and positions the wiring piece, which greatly improves the stability of the positioning and insulating wiring piece. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of the four-segment photovoltaic junction box of this utility model.
[0013] Figure 2 This is a partial structural diagram of the connection between the insulating block and the box body of this utility model.
[0014] Figure 3 This is a partial structural diagram of the connection between the side insulating block and the box body of this utility model.
[0015] Figure 4 This is a partial structural diagram of the connection between the reinforcing block and the box body of this utility model.
[0016] The attached diagram is labeled as follows: 1. Box body; 2. Connecting piece; 3. Insulating block; 4. Insulating strip; 5. Connecting piece; 6. First diode; 7. Copper sheet; 8. Side insulating block; 9. End insulating block; 10. Bottom insulating block; 11. Second diode; 12. Wiring piece; 13. Positioning post; 14. Reinforcing block. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figure 1 - Figure 4 The diagram shows a four-segment photovoltaic junction box, which is equipped with an insulation positioning component. The insulation positioning component can significantly improve the stability of the positioning insulation when the photovoltaic wiring is used. The specific structure of the insulation positioning component is as follows.
[0019] In this embodiment, as Figure 1 - Figure 3 As shown, the insulating positioning assembly includes: multiple insulating blocks 3 symmetrically arranged on both sides of the connecting piece 2; an insulating strip 4 is installed at one end of the connecting piece 2; both the insulating strip 4 and the insulating blocks 3 are used for insulating positioning of the connecting piece 2, and both the insulating strip 4 and the insulating blocks 3 are fixedly connected to the housing 1; a mating piece 5 fixed to the other end of the connecting piece 2; a first diode 6 installed at one end of the mating piece 5, and a copper sheet 7 fixedly installed at one end of the first diode 6; a side insulating block 8 slidably installed on one side of the outer wall of the copper sheet 7; an end insulating block 9 is installed on the outer wall of the copper sheet 7 adjacent to the side insulating block 8; both the copper sheet 7 and the mating piece 5 are slidably connected to the end insulating block 9. The inner walls of the insulating strip 4 and the insulating blocks 3 are rounded, and both the insulating strip 4 and the insulating blocks 3 are made of plastic. The upper surfaces of the end insulating block 9 and the side insulating block 8 are rounded, and the outer walls of the end insulating block 9 and the side insulating block 8 are smooth surfaces.
[0020] In this embodiment, as Figure 3 As shown, a bottom insulating block 10 is installed on the lower surface of the copper sheet 7, and the bottom insulating block 10 is fixedly connected to the housing 1; the bottom insulating block 10 is used to provide insulating support for the copper sheet 7. In order for the housing 1 to support the bottom insulating block 10, the bottom insulating block 10 is positioned and insulated in the lower surface area of the copper sheet 7, thus ensuring that the lower surface of the copper sheet 7 forms a positioning insulation operation.
[0021] In use, the four-segment photovoltaic junction box of this technology guides the connecting piece 2 to be installed on the inner wall of the insulating strip 4. Two insulating blocks 3 provide positioning insulation for both sides of the connecting piece 2, and the insulating strip 4 provides positioning insulation for the end of the connecting piece 2. Simultaneously, the other end of the copper sheet 7 is positioned and insulated by a side insulating block 8 to create a gap between the copper sheet 7 and the mating piece 5. An end insulating block 9 provides positioning insulation for the gap between the copper sheet 7 and the mating piece 5 at the side of the copper sheet 7. The box body 1 supports a bottom insulating block 10, which provides positioning insulation on the lower surface area of the copper sheet 7. After photovoltaic wiring, the second diode 11 is energized through the connecting piece 12, which in turn energizes the connecting piece 2, which in turn energizes the mating piece 5, which in turn energizes the first diode 6. The first diode 6 then energizes the copper sheet 7, allowing the copper sheet 7 to connect with other wire harnesses to form a series power supply circuit. This results in higher insulation stability during photovoltaic wiring.
[0022] In this embodiment, as Figure 1 - Figure 4 As shown, a second diode 11 is fixedly installed on the outer wall of the connecting piece 2 near the insulating block 3, and a connecting piece 12 is fixedly connected to one end of the second diode 11. Two positioning posts 13 are inserted into the inner wall of the connecting piece 12, and a reinforcing block 14 is fixed to the bottom of each positioning post 13. Both reinforcing blocks 14 are fixedly connected to the housing 1. The top diameter of the positioning post 13 is smaller than the bottom diameter, and the outer wall of the positioning post 13 is a smooth surface. The reinforcing block 14 is used to make the positioning post 13, and the positioning post 13 is made of plastic.
[0023] In use, the four-segment photovoltaic junction box of this technology supports the second diode 11 through the connecting piece 2, the second diode 11 supports the connecting piece 12, and the box body 1 supports the reinforcing block 14, which in turn supports the positioning post 13. In this way, the positioning post 13 guides and positions the connecting piece 12, ensuring that the connecting piece 12 can be stably guided and greatly improving the stability of the positioning and insulating connecting piece 12.
[0024] The contents not described in detail in the specification (the circuit shown in this technology is a series connection circuit, which is a conventional technology and therefore will not be described in detail) are all existing technologies known to those skilled in the art. The model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. The electrical control components not mentioned in this technical solution are existing technologies and are therefore not shown in the figure and will not be described here.
[0025] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A four-segment photovoltaic junction box, comprising a box body (1), characterized in that: The inner wall of the box (1) is fitted with a connecting piece (2), and the outer wall of the connecting piece (2) is provided with an insulating positioning assembly, the insulating positioning assembly comprising: Multiple insulating blocks (3) are symmetrically arranged on both sides of the connecting piece (2). An insulating strip (4) is installed at one end of the connecting piece (2). The insulating strip (4) and the insulating block (3) are used to insulate and position the connecting piece (2). The insulating strip (4) and the insulating block (3) are fixedly connected to the box body (1). A docking piece (5) is fixed to the other end of the connecting piece (2). A first diode (6) is installed at one end of the docking piece (5), and a copper sheet (7) is fixedly installed at one end of the first diode (6). A side insulating block (8) is slidably installed on one side of the outer wall of a copper sheet (7). An end insulating block (9) is installed on the outer wall of the copper sheet (7) and on the side adjacent to the side insulating block (8). The copper sheet (7) and the mating piece (5) are slidably connected to the end insulating block (9).
2. The four-segment photovoltaic junction box according to claim 1, characterized in that: The inner walls of the insulating strip (4) and the insulating block (3) are rounded, and the insulating strip (4) and the insulating block (3) are made of plastic.
3. A four-segment photovoltaic junction box according to claim 1, characterized in that: The upper surface of the end insulating block (9) and the upper surface of the side insulating block (8) are both rounded, and the outer walls of the end insulating block (9) and the side insulating block (8) are both smooth surfaces.
4. A four-segment photovoltaic junction box according to claim 1, characterized in that: A bottom insulating block (10) is installed on the lower surface of the copper sheet (7), and the bottom insulating block (10) is fixedly connected to the box body (1); The bottom insulating block (10) is used to insulatingly support the copper sheet (7).
5. A four-segment photovoltaic junction box according to claim 1, characterized in that: A second diode (11) is fixedly installed on the outer wall of the connecting piece (2) and near the insulating block (3), and a terminal piece (12) is fixedly connected to one end of the second diode (11). Two positioning posts (13) are inserted into the inner wall of the wiring piece (12), and a reinforcing block (14) is fixed at the bottom of each positioning post (13). Both reinforcing blocks (14) are fixedly connected to the box body (1).
6. A four-segment photovoltaic junction box according to claim 5, characterized in that: The top diameter of the positioning post (13) is smaller than its bottom diameter, and the outer wall of the positioning post (13) is a smooth surface.
7. A four-segment photovoltaic junction box according to claim 5, characterized in that: The reinforcing block (14) is used to form a positioning post (11), and the positioning post (13) is made of plastic.