A 5G flexible circuit special board glue shrinkage reinforcing plate automatic suction and pressing combined coil online equipment

Abstract

The utility model discloses a 5G flexible circuit special board glue inner shrinkage reinforcing plate automation suction pastes and presses and combines coiled material on -line equipment. The equipment includes the material placing combination station, the hot pressure work station, the material receiving mechanism from right end to left end in proper order, the material placing combination station includes one before and after extension electric sliding table and one before and after extension material placing mechanism, two suction material mechanism are slidably installed respectively in the both ends of electric sliding table, and the material placing mechanism is passed from the middle part below of electric sliding table. A 5G flexible circuit special board glue inner shrinkage reinforcing plate automation suction pastes and presses and combines coiled material on -line equipment in the utility model has high efficiency, high quality, high accuracy and other advantages compared with the prior art process, thereby save the processing time, guarantee the quality of product, reduce manual intervention, reduce the internal consumption and cost.

Description

Technical Field

[0001] This utility model relates to the field of communication products, and in particular to an automated suction and pressing machine for bonding and pressing roll materials of a special adhesive inner shrinkage reinforcement plate for 5G flexible circuits. Background Technology

[0002] Special high-precision adhesive shrinkage reinforcement plates are widely used in mobile phones, computer FPC boards, 5G next-generation communications, and new energy vehicles. Currently, the main processing technologies for these products include: 1. Etching process: The main steps include etching bare steel sheets, die-cutting to produce AD ​​film material, manual waste removal, manual transfer of bare steel sheet rolls, automated assembly of steel and adhesive, pressing, manual transfer of rolls, manual full inspection, packaging and shipping, etc. 2. Stamping process: The main steps include stamping bare steel sheets using a high-precision high-speed stamping press, die-cutting AD film material, manually making bare steel sheet rolls, automated combination of steel and glue, pressing, manual transfer of rolls, manual full inspection, packaging and shipping, etc.

[0003] The production processes described above generally have drawbacks such as numerous steps, long transit times, high losses, high defect rates, high labor costs, and long production cycles. Utility Model Content

[0004] To address the aforementioned issues, this invention provides an automated suction and pressing roll-to-roll equipment for 5G flexible circuit special board adhesive shrinkage reinforcing plate. Compared to existing processes, it offers advantages such as high efficiency, high quality, and high precision, thereby saving processing time, ensuring product quality, reducing manual intervention, and lowering internal consumption and costs.

[0005] According to one aspect of this utility model, an automated suction and pressing roll-to-roll device for 5G flexible circuit special board adhesive shrinkage reinforcing plate is provided, comprising: arranged sequentially from right to left: The material feeding assembly station includes a front-to-back extending electric slide and a front-to-back extending feeding mechanism. Two suction mechanisms are slidably installed at both ends of the electric slide. The feeding mechanism passes through the lower middle part of the electric slide. The feeding mechanism includes a horizontal feeding platform. A feeding roller is installed above the right end of the feeding platform via a vertical bracket. A front-to-back extending floating roller is adjustablely installed on the vertical bracket via a vertical guide rail. A hot pressing station includes a hot pressing frame that slides left and right. Two copper blocks are placed vertically on the hot pressing frame and connected to a heating device. A first pressing cylinder is connected to the top of the upper copper block. The material receiving mechanism includes a vertical mounting plate. A stepper motor, two pressing rollers, and a second pressing cylinder are mounted on the left side of the vertical mounting plate. The stepper motor is connected to the pressing roller located below, and the pressing roller located above is connected to the second pressing cylinder. A material receiving motor and a material receiving roll are mounted on the right side of the vertical mounting plate. The material receiving motor and the material receiving roll are connected to each other. A protective film feeding cylinder is mounted on the top of the vertical mounting plate.

[0006] In some embodiments, the feeding assembly station is placed on a first workbench, and the hot pressing station and the receiving mechanism are placed together on a second workbench. The advantage is that the structure of the equipment is further described.

[0007] In some implementations, a buffer zone is provided between the hot pressing station and the receiving mechanism. This is advantageous because the buffer zone can provide space for any sagging material strip that may occur there.

[0008] In some embodiments, the feed roller is connected to a damper. The advantage of this is that the damper can be used to provide resistance to the movement of the feed roller.

[0009] In some embodiments, an adjustable counterweight is installed on the floating roller, and a lifting motor is connected to the bottom of the feeding platform. The advantage of this is that it allows for adjustment of the distance between the floating roller and the feeding platform.

[0010] In some embodiments, limit adjustment blocks are also installed on both the front and rear sides of the feeding platform. The advantage of this is that the limit adjustment blocks are used to limit and adjust the passing material rolls.

[0011] In some embodiments, the heat press frame is slidably mounted on a sliding module extending laterally. The advantage lies in the further description of the method of slidable mounting of the heat press frame.

[0012] In some embodiments, a clamping cylinder is mounted on the left end of the hot press frame. This is advantageous because, when the hot pressing time is short, the clamping cylinder can provide clamping force to hold the material roll in place.

[0013] In some embodiments, the receiving mechanism is provided with an outer cover. The advantage of this is that the outer cover can be used to protect the receiving mechanism.

[0014] In some embodiments, a buffer sensor is mounted on the left side of the vertical mounting plate. The advantage of this is that the buffer sensor can be used to detect whether there is material on the roll. Attached Figure Description

[0015] Figure 1This is a front view of an automated suction and pressing roll-to-roll device for a 5G flexible circuit special board adhesive shrinkage reinforcement plate according to one embodiment of the present invention. Figure 2 for Figure 1 The image shows a top view of an automated suction and pressing roll-to-roll assembly equipment for a special board adhesive shrinkage reinforcement plate for 5G flexible circuits. Figure 3 for Figure 2 The diagram shows the structure of the feeding mechanism. Figure 4 for Figure 3 A partial structural diagram of the feeding mechanism from another angle; Figure 5 for Figure 2 The diagram shows the structure of the hot pressing station. Figure 6 for Figure 2 The diagram shows the structure of the receiving mechanism. Figure 7 for Figure 6 The diagram shows another angle of the receiving mechanism.

[0016] In the diagram: 1. Feeding assembly station; 2. Hot pressing station; 3. Receiving mechanism; 4. First workbench; 5. Second workbench; 6. Buffer area; 11. Electric slide table; 12. Feeding mechanism; 13. Suction mechanism; 14. Feeding platform; 15. Vertical support; 16. Feeding roller; 17. Vertical guide rail; 18. Floating roller; 19. Damper; 110. Adjustable counterweight; 111. Lifting motor; 112. Limit adjustment block; 21. Hot pressing frame; 22. Copper block; 23. First pressing cylinder; 24. Sliding module; 25. Clamping cylinder; 30. Outer cover; 31. Vertical mounting plate; 32. Stepper motor; 33. Pressing roller; 34. Second pressing cylinder; 35. Receiving motor; 36. Receiving roll; 37. Protective film feeding cylinder; 38. Buffer sensor. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings.

[0018] like Figure 1-2 As shown, the equipment mainly includes a feeding station 1, a hot pressing station 2 and a receiving mechanism 3, which are placed sequentially from one end (called the right end, the other end is the left end, and the other two ends are the front and rear ends) to the other end. The feeding station 1 is placed on a first workbench 4, and the hot pressing station 2 and the receiving mechanism 3 are placed together on a second workbench 5.

[0019] Preferably, a buffer zone 6 is also provided between the hot pressing station 2 and the receiving mechanism 3 to provide space for the material strip that sags at this location.

[0020] Preferably, the receiving mechanism 3 is provided with an outer cover 30 for protecting the receiving mechanism 3.

[0021] The material feeding assembly station 1 includes a front-to-back extending electric slide 11 and a front-to-back extending feeding mechanism 12. Two suction mechanisms 13 are slidably installed at the front and rear ends of the right side of the electric slide 11, while the feeding mechanism 12 passes under the middle of the electric slide 11. Thus, the two suction mechanisms 13 can suck up materials from both sides and then slide them onto the feeding mechanism 12 for feeding. Combined with the original feeding on the feeding mechanism 12, it is possible to combine up to three different products (such as steel reinforcement, fiber reinforcement, PI reinforcement, various adhesives and protective films with different properties, etc.) for combined operations.

[0022] like Figure 3-4 As shown, the feeding mechanism 12 includes a horizontal feeding platform 14. A feeding roller 16 is mounted on the upper right end of the feeding platform 14 via a vertical bracket 15, and the feeding roller 16 is connected to a damper 19. The feeding roller 16 can rotate to feed materials when it is pulled.

[0023] In addition, a vertical guide rail 17 is installed on the vertical support 15, and a floating roller 18 extending back and forth is adjustablely installed on the vertical guide rail 17. The floating roller 18 is located above the right end of the feeding platform 14. When feeding, the material roll is wrapped around the floating roller 18 and then unfolded.

[0024] Preferably, an adjusting counterweight 110 is installed on the floating roller 18, and the height of the floating roller 18 on the vertical guide rail 17 can be adjusted by adjusting the adjusting counterweight 110.

[0025] Preferably, a lifting motor 111 is connected to the bottom of the feeding platform 14. The operation of the lifting motor 111 can cause the feeding platform to be raised and lowered in order to cooperate with the adjustment of the floating roller 18.

[0026] Preferably, limit adjustment blocks 112 are installed on both the front and rear sides of the feeding platform 14 to limit and adjust the passing material rolls.

[0027] Preferably, a lifting motor 111 is connected to the bottom of the feeding platform 14. The operation of the lifting motor 111 enables the feeding platform to be raised and lowered in coordination.

[0028] like Figure 5 As shown, the hot pressing station 2 includes a hot pressing frame 21, which is slidably mounted on the sliding module 24 extending left and right. The hot pressing frame 21 is provided with two copper blocks 22 placed vertically, and the top of the upper copper block 22 is connected to a first pressing cylinder 23. Each copper block 22 is connected to a heating device (not shown in the figure) and can be heated.

[0029] The material roll carrying various products is passed between two copper blocks 22. Each copper block 22 is heated to a suitable temperature, and then the first pressing cylinder 23 is operated to clamp the material roll and the products on it, and hot pressing is performed on each product.

[0030] Preferably, a clamping cylinder 25 is also installed at the left end of the hot press frame 21. When the hot pressing time is short, the clamping cylinder 25 can provide clamping force for clamping the material roll.

[0031] like Figure 6-7 As shown, the receiving mechanism 3 includes a vertical mounting plate 31. On the left side of the vertical mounting plate 31, a stepper motor 32, two pressing rollers 33, and a second pressing cylinder 34 are mounted. The stepper motor 32 is connected to the pressing rollers 33 located below via a material belt drive, and the pressing rollers 33 located above are connected to the second pressing cylinder 34, which can press the material roll passing through. On the right side of the vertical mounting plate 31, a receiving motor 35 and a receiving roll 36 are mounted. The receiving motor 35 and the receiving roll 36 are connected to the receiving roll via a material belt drive and are used for receiving materials. On the upper side of the vertical mounting plate 31, a protective film discharge cylinder 37 is mounted, which can be used to discharge a protective film onto the received material.

[0032] Preferably, a buffer sensor 38 is also installed on the left side of the vertical mounting plate 31, which can be used to sense whether there is material on the roll.

[0033] The automated suction and pressing roll-to-roll equipment for special adhesive-insulated reinforcing plates for 5G flexible circuits, as described in this utility model, has the following beneficial effects: 1. It can simultaneously operate and combine up to three different products, enabling the combination of multi-layered products; 2. It can simultaneously press together assembled products to prevent them from delaminating, falling off, or shifting; 3. It can automatically roll up the product, reducing manual application and rolling, preventing product deformation and contamination, and achieving fully automated operation; 4. Production efficiency is 4-5 times that of existing processes, saving processing time; 5. The yield rate can be increased to 95%, ensuring product quality; 6. Compared with the existing process, manual labor has been reduced by 40%, which reduces human intervention and lowers internal consumption and costs.

[0034] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and all such modifications and improvements fall within the protection scope of this utility model.

Claims

1. An automated suction and pressing roll-to-roll equipment for special adhesive-coated internal shrinkage reinforcing plates for 5G flexible circuits, characterized in that: Including items placed sequentially from right to left. The material feeding assembly station (1) includes a front-to-back extended electric slide (11) and a front-to-back extended feeding mechanism (12). Two suction mechanisms (13) are slidably installed at both ends of the electric slide (11). The feeding mechanism (12) passes through the middle and below the electric slide (11). The feeding mechanism (12) includes a horizontal feeding platform (14). A feeding roller (16) is installed above the right end of the feeding platform (14) via a vertical bracket (15). A front-to-back extended floating roller (18) is adjustablely installed on the vertical bracket (15) via a vertical guide rail (17). Hot pressing station (2), the hot pressing station (2) includes a hot pressing frame (21) that slides left and right, and two copper blocks (22) that are placed vertically and connected to the heating equipment are provided on the hot pressing frame (21). A first pressing cylinder (23) is connected to the top of the copper block (22) located above. The material receiving mechanism (3) includes a vertical mounting plate (31). A stepper motor (32), two pressing rollers (33), and a second pressing cylinder (34) are mounted on the left side of the vertical mounting plate (31). The stepper motor (32) is connected to the pressing roller (33) located below, and the pressing roller (33) located above is connected to the second pressing cylinder (34). A material receiving motor (35) and a material receiving roll (36) are mounted on the right side of the vertical mounting plate (31). The material receiving motor (35) and the material receiving roll (36) are connected to each other. A protective film cylinder (37) is mounted above the vertical mounting plate (31).

2. The automated suction and pressing roll-to-roll equipment for 5G flexible circuit special board adhesive shrinkage reinforcing board according to claim 1, characterized in that: The feeding assembly station (1) is placed on a first workbench (4), and the hot pressing station (2) and the receiving mechanism (3) are placed together on a second workbench (5).

3. The automated suction and pressing roll-to-roll equipment for 5G flexible circuit special board adhesive shrinkage reinforcing board according to claim 1, characterized in that: There is a buffer area (6) between the hot pressing station (2) and the receiving mechanism (3).

4. The automated suction and pressing roll-to-roll equipment for special adhesive shrinkage reinforcing board of 5G flexible circuit according to claim 1, characterized in that: The feeding roller (16) is connected to a damper (19).

5. The automated suction and pressing roll-to-roll equipment for special adhesive shrinkage reinforcement board of 5G flexible circuit according to claim 1, characterized in that: An adjustable counterweight (110) is installed on the floating roller (18), and a lifting motor (111) is connected to the bottom of the feeding platform (14).

6. The automated suction and pressing roll-to-roll equipment for 5G flexible circuit special board adhesive shrinkage reinforcing board according to claim 1, characterized in that: Limit adjustment blocks (112) are also installed on both the front and rear sides of the feeding platform (14).

7. The automated suction and pressing roll-to-roll equipment for special adhesive shrinkage reinforcement board of 5G flexible circuit according to claim 1, characterized in that: The hot press frame (21) is slidably mounted on the sliding module (24) that extends to the left and right.

8. The automated suction and pressing roll-to-roll equipment for special adhesive shrinkage reinforcing board of 5G flexible circuit according to claim 1, characterized in that: A clamping cylinder (25) is installed at the left end of the hot press frame (21).

9. The automated suction and pressing roll-to-roll equipment for special adhesive shrinkage reinforcing board of 5G flexible circuit according to claim 1, characterized in that: The receiving mechanism (3) is provided with an outer cover (30).

10. The automated suction and pressing roll-to-roll equipment for 5G flexible circuit special board adhesive shrinkage reinforcing board according to claim 1, characterized in that: A buffer sensor (38) is installed on the left side of the vertical mounting plate (31).

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