Anti-loosening device for a GPC controller
Patent Information
- Application Number
- CN202521972405.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-15
AI Technical Summary
[0005]基于此,本实用新型的目的是提供一种GPC控制器用防松装置,旨在解决现有的GPC控制器主要采用导轨卡扣安装或螺栓直接固定两种装配方式,在发电机组持续运行产生的振动与冲击作用下,其与导轨的连接位置上很容易出现卡扣滑脱或者螺栓松动的现象,使得GPC控制器本体滑移甚至脱轨,进一步带动插接于GPC控制器顶部的外部接线端子松脱的技术问题
通过设置第一夹持架和第二夹持架合围形成与GPC控制器顶部外轮廓适配的固定空间,实现对GPC顶部全方位的仿形包裹与支撑,结合第一夹持架或第二夹持架上多个通孔与紧固件的紧固连接、以及连接孔与束缚件配合形成对GPC控制器的环抱形成的多重固定,构建了三维防松结构,能够有效避免GPC控制器发生滑移或者松脱的现象,进而有效降低接线端子的松动率,保障GPC控制器的正常运作。
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Figure CN224670080U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of GPC controller technology, and in particular to an anti-loosening device for GPC controllers. Background Technology
[0002] As a key component of generator sets, the GPC controller undertakes important functions such as generator parallel operation control, engine status monitoring, and comprehensive system protection. Under the complex mechanical environment of vibration and shock generated during continuous operation of the generator set, the stability of the GPC controller directly affects the response accuracy and operational safety of the entire control system.
[0003] Currently, GPC controllers mainly adopt two assembly methods: rail clip installation and direct bolt fixing. The rail clip installation method usually requires fixing the rail to the cabinet or base first, and then locking the controller to the rail using the back clip. The direct bolt fixing method involves passing the bolts through the preset mounting holes on the bottom of the controller and connecting them to the preset threaded holes on the base to achieve rigid fixation of the controller on the base.
[0004] However, GPC controllers fixed using only the two assembly methods described above are prone to slippage or loosening of bolts at the connection points with the guide rail under the vibration and impact generated by the continuous operation of the generator set. This can cause the GPC controller body to slip or derail, further loosening the external wiring terminals plugged into the top of the GPC controller, resulting in problems such as loose electrical connections, increased contact resistance, and momentary signal interruptions. Therefore, there is an urgent need to develop an anti-loosening device for GPC controllers. Utility Model Content
[0005] Based on this, the purpose of this utility model is to provide an anti-loosening device for GPC controllers, which aims to solve the technical problem that existing GPC controllers mainly adopt two assembly methods: guide rail clip installation or direct bolt fixing. Under the vibration and impact generated by the continuous operation of the generator set, the clips are easily slipped or the bolts are loosened at the connection position with the guide rail, causing the GPC controller body to slip or even derail, and further causing the external wiring terminals plugged into the top of the GPC controller to loosen.
[0006] The purpose of this utility model is to provide an anti-loosening device for a GPC controller, comprising: The first clamping frame has an inner contour that matches the outer contour of one side of the top width direction of the GPC controller, and the first clamping frame is provided with a plurality of first ears. The second clamping frame has an inner contour that matches the outer contour on the other side of the top width direction of the GPC controller, and the second clamping frame is provided with a number of second lugs; When the first clamping frame and the second clamping frame together form a fixed space for accommodating the top of the GPC controller, the first support ear and the corresponding second support ear fit together, and each pair of fitted first and second support ears is provided with a coaxial through hole. The first clamping frame and the second clamping frame are connected and locked to the top of the GPC controller by fasteners engaging with the through holes. The first clamping frame and the second clamping frame are also provided with a plurality of connecting holes, which are used for the restraint member to pass through so that the restraint member wraps around and secures itself to the outside of the GPC controller.
[0007] In addition, the anti-loosening device for GPC controllers according to the present invention may also have the following additional technical features: Furthermore, the first clamping frame includes a first top plate, two first side plates respectively perpendicularly disposed on both sides of the length direction of the first top plate, and a first connecting plate connecting the ends of the two first side plates away from the first top plate; The first support ear includes a plurality of first top plate supports disposed on the first top plate and a first side plate support extending vertically outward from the first side plate, wherein the plurality of first top plate supports are spaced apart along the length direction of the first top plate.
[0008] Furthermore, the second clamping frame includes a second top plate, two second side plates respectively perpendicularly disposed on both sides of the length direction of the second top plate, and a second connecting plate connecting the ends of the two second side plates away from the second top plate. The first connecting plate and the second connecting plate are respectively provided with a plurality of connecting holes, and the plurality of connecting holes are spaced apart along the length direction of the first connecting plate or the second connecting plate. The second support includes a plurality of second top plate supports disposed on the second top plate, and a second side plate support extending vertically outward from the second side plate, wherein the plurality of second top plate supports are spaced apart along the length direction of the second top plate.
[0009] Furthermore, a plurality of second top plate supports are provided in a one-to-one correspondence with a plurality of first top plate supports, and the second top plate supports and the first top plate supports are provided with a first through hole coaxially arranged.
[0010] Furthermore, both the first and second top plate supports are L-shaped plate structures, with one end connected to the first or second top plate and the other end having the first through hole.
[0011] Furthermore, the first side plate lug and the second side plate lug are provided with a plurality of second through holes coaxially arranged, and the plurality of second through holes are spaced apart along the length direction of the first side plate lug or the second side plate lug.
[0012] Furthermore, the connecting hole is an oblong hole, and the long axis of the connecting hole is set along the length direction of the first connecting plate or the second connecting plate.
[0013] Furthermore, the first clamping frame also includes a plurality of first frame portions and a plurality of pressure plates integrally connected to the first frame portions. The first frame portions are adapted to the outer contour of the terminal block on the GPC controller, and the pressure plates are adapted to the recessed structure on the GPC controller.
[0014] Furthermore, the second clamping frame also includes a plurality of second frame parts integrally connected to the two second side plates. The plurality of second frame parts are connected to form a stepped structure. The stepped structure is adapted to the top outer contour on the GPC controller. The top of the stepped structure is provided with a second top plate, and the bottom is provided with a second connecting plate.
[0015] Compared with existing technologies, the advantages of the anti-loosening device for GPC controllers of this invention are as follows: By setting up a first clamping frame and a second clamping frame to form a fixed space that adapts to the outer contour of the top of the GPC controller, the top of the GPC is fully wrapped and supported in a contoured manner. Combined with the fastening connection of multiple through holes on the first or second clamping frame and fasteners, as well as the cooperation of connecting holes and binding parts to form a multi-layered fixation that surrounds the GPC controller, a three-dimensional anti-loosening structure is constructed. This can effectively prevent the GPC controller from slipping or loosening, thereby effectively reducing the loosening rate of the wiring terminals and ensuring the normal operation of the GPC controller. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the anti-loosening device for the GPC controller of this utility model; Figure 2 This is a structural diagram of the first clamping frame in the anti-loosening device for the GPC controller of this utility model; Figure 3 This is a structural diagram of the second clamping frame in the anti-loosening device for the GPC controller of this utility model; Figure 4 This is an installation diagram of the anti-loosening device for the GPC controller of this utility model.
[0017] The above-mentioned figures include the following reference numerals: 10-first clamping frame; 11-first top plate; 12-first side plate; 13-first connecting plate; 14-first top plate support; 15-first side plate support; 16-first frame part; 17-pressure plate; 20-second clamping frame; 21-second top plate; 22-second side plate; 23-second connecting plate; 24-second top plate support; 25-second side plate support; 26-second frame part; 31-first through hole; 32-second through hole; 33-connecting hole; 40-GPC controller.
[0018] The following detailed description, in conjunction with the accompanying drawings, will further illustrate this utility model. Detailed Implementation
[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.
[0020] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0022] Please see Figures 1 to 4 The image shows an anti-loosening device for a GPC controller according to the present invention, including a first clamping frame 10 and a second clamping frame 20. The first clamping frame 10 and the second clamping frame 20 together form a fixed space for accommodating and clamping the top of the GPC controller 40. In other words, the inner contour of the fixed space matches the three-dimensional outer contour of the top of the GPC controller 40 to form a contour-following wrapping structure.
[0023] Specifically, the inner contour of the first clamping frame 10 is adapted to the outer contour of one side of the top width direction of the GPC controller 40, and the first clamping frame 10 is provided with a plurality of first ears; the inner contour of the second clamping frame 20 is adapted to the outer contour of the other side of the top width direction of the GPC controller 40, and the second clamping frame 20 is provided with a plurality of second ears. When the first clamping frame 10 and the second clamping frame 20 together form a fixed space for accommodating the top of the GPC controller 40, the first ears and the corresponding second ears fit together, and each pair of fitted first ears and second ears is provided with a coaxial through hole. By the cooperation of fasteners (not shown) with the through holes, the first clamping frame 10 and the second clamping frame 20 are connected and locked to the top of the GPC controller 40. At the same time, the first clamping frame 10 and the second clamping frame 20 are also provided with a plurality of connecting holes 33, which are used for the binding members (not shown) to pass through, so that the binding members surround and fasten to the outside of the GPC controller 40. In some embodiments, the fastener can be a combination of bolt, nut and flat washer. After the bolt passes through the mutually fitting through hole, the connection between the flat washer, nut and bolt is used to achieve a fastening connection between the corresponding two lugs. The restraint can be a restraint structure known to those skilled in the art, such as cable ties or abrasion-resistant ropes.
[0024] In this embodiment, the first clamping frame 10 includes a first top plate 11, two first side plates 12 respectively perpendicularly disposed on both sides of the length direction of the first top plate 11, and a first connecting plate 13 connecting the ends of the two first side plates 12 away from the first top plate 11. The first support includes a plurality of first top plate supports 15 disposed on the first top plate 11, and first side plate supports 15 extending vertically outward from the first side plates 12, the plurality of first top plate supports 15 being spaced apart along the length direction of the first top plate 11.
[0025] Furthermore, the first clamping frame 10 also includes a plurality of first frame portions 16 and a plurality of pressure plates 17 integrally connected to the first frame portions 16. The first frame portions 16 are adapted to the outer contour of the terminal block on the GPC controller 40, and the first frame portions 16 are provided with wiring holes adapted to the terminal block. The pressure plates 17 are adapted to the recessed structure on the GPC controller 40.
[0026] In this embodiment, the second clamping frame 20 includes a second top plate 21, two second side plates 22 respectively perpendicularly disposed on both sides of the length direction of the second top plate 21, and a second connecting plate 23 connecting one end of the two second side plates 22 away from the second top plate 21. The first connecting plate 13 and the second connecting plate 23 are respectively provided with a plurality of connecting holes 33, which are spaced apart along the length direction of the first connecting plate 13 or the second connecting plate 23. As a specific example, in this embodiment, the first connecting plate 13 and the second connecting plate 23 are respectively provided with five connecting holes 33, which are spaced apart along the length direction of the first connecting plate 13 or the second connecting plate 23. The connecting holes 33 are oblong holes, and their long axis is arranged along the length direction of the first connecting plate 13 or the second connecting plate 23.
[0027] The second support includes a plurality of second top plate supports 24 disposed on the second top plate 21, and a second side plate support 25 extending vertically outward from the second side plate 22. The plurality of second top plate supports 24 are spaced apart along the length direction of the second top plate 21. Each of the plurality of second top plate supports 24 corresponds one-to-one with a plurality of first top plate supports 15, and both the second top plate supports 24 and the first top plate supports 15 are provided with a first through hole 31 coaxially arranged. As a specific example, in this embodiment, both the first top plate supports 15 and the second top plate supports 24 are L-shaped plate structures, one end of which is connected to the first top plate 11 or the second top plate 21, and the other end is provided with a first through hole 31, which is a circular hole.
[0028] Furthermore, the first side plate lug 15 and the second side plate lug 25 are provided with a plurality of second through holes 32 coaxially arranged, and the plurality of second through holes 32 are spaced apart along the length direction of the first side plate 12 or the second side plate 22. As a specific example, in this embodiment, the first side plate lug 15 and the second side plate lug 25 are each provided with two second through holes 32, and the two second through holes 32 are spaced apart along the length direction of the first side plate lug 15 or the second side plate lug 25, and the second through holes 32 are circular holes.
[0029] Furthermore, the second clamping frame 20 also includes a plurality of second frame parts 26 integrally connected to the two second side plates 22. The second frame parts 26 are provided with wiring holes adapted to the corresponding wiring pins on the GPC controller. The plurality of second frame parts 26 are connected to form a stepped structure. The stepped structure is adapted to the top outer contour of the GPC controller 40, and the top of the stepped structure is provided with a second top plate 21, and the bottom is provided with a second connecting plate 23.
[0030] In practical applications, the working principle of the anti-loosening device for the GPC controller of this application can be as follows: First, the first clamping bracket 10 and the second clamping bracket 20 are respectively fitted onto the corresponding sides of the GPC controller 40, so that the inner surfaces of the first clamping bracket 10 and the second clamping bracket 20 are tightly fitted to the outer surface of the top of the GPC controller 40. Then, fasteners are passed through the corresponding through holes on the two mating first lugs or two second lugs to achieve a tight connection between the first clamping bracket 10 and the second clamping bracket 20 and to clamp the top of the GPC controller 40. It should be noted that in actual use, the GPC controller 40 is already fixed to the corresponding mounting rail using existing guide rail snap-on installation or direct bolt installation methods.
[0031] Next, use cable ties to first pass through the connection hole 33 of the first connecting plate 13, then around the bottom surface of the mounting rail at the bottom of the GPC controller 40, and finally pass through the corresponding connection hole 33 of the second connecting plate 23 and tighten and lock it, further enhancing the stability of the GPC controller 40 on the mounting rail, thereby preventing the external wiring terminals plugged into the GPC controller 40 from becoming loose due to the vibration of the GPC controller 40 body, and ensuring the normal operation of the GPC controller 40.
[0032] In summary, the beneficial effects of the anti-loosening device for the GPC controller of this utility model are as follows: by setting the first clamping frame and the second clamping frame to form a fixed space that matches the outer contour of the top of the GPC controller, the device achieves all-round contour wrapping and support of the top of the GPC. Combined with the fastening connection of multiple through holes on the first or second clamping frame and fasteners, and the cooperation of connecting holes and binding members to form a multi-layered fixation that encircles the GPC controller, a three-dimensional anti-loosening structure is constructed. This can effectively prevent the GPC controller from slipping or loosening, thereby effectively reducing the loosening rate of the wiring terminals and ensuring the normal operation of the GPC controller.
[0033] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0034] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this utility model application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model application should be determined by the appended claims.
Claims
1. An anti-loosening device for a GPC controller, characterized in that, include: The first clamping frame has an inner contour that matches the outer contour of one side of the top width direction of the GPC controller, and the first clamping frame is provided with a plurality of first ears. The second clamping frame has an inner contour that matches the outer contour on the other side of the top width direction of the GPC controller, and the second clamping frame is provided with a number of second lugs; When the first clamping frame and the second clamping frame together form a fixed space for accommodating the top of the GPC controller, the first support ear and the corresponding second support ear fit together, and each pair of fitted first and second support ears is provided with a coaxial through hole. The first clamping frame and the second clamping frame are connected and locked to the top of the GPC controller by fasteners engaging with the through holes. The first clamping frame and the second clamping frame are also provided with a plurality of connecting holes, which are used for the restraint member to pass through, so that the restraint member wraps around and secures itself to the outside of the GPC controller.
2. The anti-loosening device for GPC controller according to claim 1, characterized in that, The first clamping frame includes a first top plate, two first side plates respectively perpendicularly disposed on both sides of the length direction of the first top plate, and a first connecting plate connecting the ends of the two first side plates away from the first top plate; The first support ear includes a plurality of first top plate supports disposed on the first top plate and a first side plate support extending vertically outward from the first side plate, wherein the plurality of first top plate supports are spaced apart along the length direction of the first top plate.
3. The anti-loosening device for a GPC controller according to claim 2, characterized in that, The second clamping frame includes a second top plate, two second side plates respectively perpendicularly disposed on both sides of the length direction of the second top plate, and a second connecting plate connecting the ends of the two second side plates away from the second top plate. The first connecting plate and the second connecting plate are respectively provided with a plurality of connecting holes, and the plurality of connecting holes are spaced apart along the length direction of the first connecting plate or the second connecting plate. The second support includes a plurality of second top plate supports disposed on the second top plate, and a second side plate support extending vertically outward from the second side plate, wherein the plurality of second top plate supports are spaced apart along the length direction of the second top plate.
4. The anti-loosening device for a GPC controller according to claim 3, characterized in that, Multiple second top plate supports are provided in a one-to-one correspondence with multiple first top plate supports, and the second top plate supports and the first top plate supports are provided with a first through hole coaxially arranged.
5. The anti-loosening device for a GPC controller according to claim 4, characterized in that, Both the first and second top plate supports are L-shaped plate structures, with one end connected to the first or second top plate and the other end having the first through hole.
6. The anti-loosening device for a GPC controller according to claim 3, characterized in that, The first side plate lug and the second side plate lug are provided with a plurality of second through holes coaxially arranged, and the plurality of second through holes are spaced apart along the length direction of the first side plate lug or the second side plate lug.
7. The anti-loosening device for a GPC controller according to claim 3, characterized in that, The connecting hole is an oblong hole, and the long axis of the connecting hole is set along the length direction of the first connecting plate or the second connecting plate.
8. The anti-loosening device for a GPC controller according to claim 2, characterized in that, The first clamping frame further includes multiple first frame portions and multiple pressure plates integrally connected to the first frame portions. The first frame portions are adapted to the outer contour of the terminal block on the GPC controller, and the pressure plates are adapted to the recessed structure on the GPC controller.
9. The anti-loosening device for a GPC controller according to claim 3, characterized in that, The second clamping frame also includes a plurality of second frame parts integrally connected to the two second side plates. The plurality of second frame parts are connected to form a stepped structure. The stepped structure is adapted to the top outer contour on the GPC controller. The top of the stepped structure is provided with a second top plate and the bottom is provided with a second connecting plate.