Intelligent integrated dust removal machine

CN224686532UActive Publication Date: 2026-08-28BEIJING AIR LIQUID FILTERTECHNIK CO LTD
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Patent Information

Application Number
CN202521264086.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2026-08-28
Estimated Expiration
2035-06-19

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供智能一体化除尘机,以解决上述背景技术中提出的随着此设备使用时间的增加,此设备的烟气进料管的内壁上将会逐渐沾染灰尘,现有的一些智能一体化除尘机能够通过自动化除尘机构自动对其进行清理,但这些自动化除尘机构一般都需要安装电机或气缸作为动力源,从而提高了设备运行时的能源效率等问题

Benefits of technology

1、本实用新型通过当混有粉尘从烟气在风力的作用下,通过烟气进料管进入了烟气进料口的内部时,将会吹动位于烟气进料管内部的风力扇叶一同旋转,通过旋转的风力扇叶能够带动与烟气进料管的内壁相贴合的两个条形清理棉旋转,通过旋转的两个条形清理棉从而能够对烟气进料管的内壁进行清理作业,通过上述技术方案从而无需安装额外的动力源即可自动驱动条形清理棉以此来完成对烟气进料管的清理作业,在缩减了设备生产成本的同时,减少了设备运行时的能源效率。

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Abstract

The utility model discloses intelligent integrated dust removal machine, including intelligent integrated dust removal machine main part, the downside of intelligent integrated dust removal machine main part front end is equipped with flue gas feed inlet, the front of flue gas feed inlet is equipped with the fixed flue gas feed pipe of intelligent integrated dust removal machine main part surface, four end angles of flue gas feed pipe inner wall all are equipped with a support rod, the outer surface fixed sleeve of four support rod front part end is equipped with a first metal ring, the outer surface fixed sleeve of four support rod rear end is equipped with a second metal ring, the outer surface of first metal ring and second metal ring all is through the roller bearing of roller bearing ring and is equipped with, the middle position of two roller bearing ring upper and lower end surface all is fixed and is equipped with a metal strip. Through the utility model can rely on wind drive strip shape to clean cotton to complete the cleaning operation of flue gas feed inlet, through above technical scheme, reduced equipment production cost, reduced energy consumption when equipment operation.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal technology, specifically to an intelligent integrated dust removal machine. Background Technology

[0002] A dust collector is a device that separates dust from flue gas. The performance of a dust collector is expressed by the amount of gas it can handle, the resistance loss of gas passing through the collector, and its dust removal efficiency. At the same time, the price, operating and maintenance costs, service life, and ease of operation and management are also important factors to consider when evaluating its performance. Dust collectors are commonly used facilities in boilers and industrial production. The intelligent integrated dust collector is a type of dust collector that integrates advanced sensor technology, intelligent computer control system and dust removal technology. This intelligent integrated dust collector can automatically sense environmental conditions and adjust the working mode as needed through the built-in intelligent computer control system and sensor technology, thereby realizing the intelligent operation of the equipment.

[0003] However, as the equipment is used for a longer period of time, dust will gradually accumulate on the inner wall of the flue gas feed pipe. Some existing intelligent integrated dust collectors can automatically clean this dust through automated dust removal mechanisms, but these automated dust removal mechanisms generally require the installation of motors or cylinders as power sources, which improves the energy efficiency of the equipment during operation. Therefore, this does not meet the current needs, so we proposed the intelligent integrated dust collector. Utility Model Content

[0004] The purpose of this utility model is to provide an intelligent integrated dust collector to solve the problems mentioned in the background art, such as the gradual accumulation of dust on the inner wall of the flue gas feed pipe of the equipment as the usage time increases. Some existing intelligent integrated dust collectors can automatically clean it through an automated dust collection mechanism, but these automated dust collection mechanisms generally require the installation of a motor or cylinder as a power source, thereby improving the energy efficiency of the equipment during operation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent integrated dust collector, comprising an intelligent integrated dust collector body, a flue gas inlet on the lower side of the front end face of the intelligent integrated dust collector body, a flue gas feed pipe fixed to the outer surface of the intelligent integrated dust collector body in front of the flue gas inlet, a support rod at each of the four corners of the inner wall of the flue gas feed pipe, a first metal ring fixedly sleeved on the outer surface of the front end of the four support rods, a second metal ring fixedly sleeved on the outer surface of the rear end of the four support rods, a roller bearing ring sleeved on the outer surface of the first and second metal rings through roller bearings, a metal strip fixedly sleeved at the middle position of the upper and lower end faces of the two roller bearing rings, and a strip of cleaning cotton on the upper end face of the first metal strip and the lower end face of the second metal strip from top to bottom; A wind turbine blade is provided at the middle position in front of the first metal ring. The wind turbine blade is connected to a blade shaft. A connecting bracket is fixed at the middle position of the upper and lower end faces of the blade shaft, and the two connecting brackets are respectively fixed to the two metal strips.

[0006] Preferably, a control panel is fixedly installed on the upper side of the rear end face of the intelligent integrated dust collector body, and the intelligent integrated dust collector body and the control panel are connected by roller bearings.

[0007] Preferably, the inner side of the first metal ring is provided with a roller bearing sleeve that is fitted onto the outer surface of the fan blade shaft by a roller bearing. A fixing sleeve is fixedly provided at the middle position of the upper and lower end faces of the roller bearing sleeve, and the other end of the fixing sleeve is fixed to the inner wall of the first metal ring.

[0008] Preferably, the strip cleaning cotton is slidably connected to the metal strip, and the outer surfaces of both strip cleaning cotton are in contact with the inner wall of the flue gas feed pipe.

[0009] Preferably, a circular magnet is fixedly provided on the rear end face of the support rod, and the rear end face of the circular magnet is in contact with the front end face of the main body of the intelligent integrated dust collector.

[0010] Preferably, the interior of the flue gas inlet is connected to the interior of the flue gas feed pipe, and the flue gas feed pipe is fixed to the main body of the intelligent integrated dust collector by bolts.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model utilizes a method where, when dust-laden flue gas enters the flue gas inlet through the flue gas feed pipe under the action of wind, it will cause the fan blades located inside the flue gas feed pipe to rotate. The rotating fan blades will drive two strip-shaped cleaning cotton that are in contact with the inner wall of the flue gas feed pipe to rotate. The two rotating strip-shaped cleaning cotton can clean the inner wall of the flue gas feed pipe. Through the above technical solution, the strip-shaped cleaning cotton can be automatically driven to complete the cleaning operation of the flue gas feed pipe without the need for an additional power source. This reduces equipment production costs and energy efficiency during equipment operation. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front view of the entire utility model; Figure 3 This utility model Figure 2 Enlarged view of the structure at point A in the middle; Figure 4 This is a side view of the connection between the metal strip and the strip-shaped cleaning cotton in this utility model.

[0013] In the diagram: 1. Main body of the intelligent integrated dust collector; 2. Control panel; 3. Flue gas inlet; 4. Flue gas feed pipe; 5. Support rod; 6. First metal ring; 7. Second metal ring; 8. Roller bearing ring; 9. Metal strip; 10. Strip cleaning cotton; 11. Fan blade; 12. Fan blade shaft; 13. Connecting bracket; 14. Roller bearing sleeve; 15. Fixing sleeve. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] The flue gas inlet 3 (model 100-300), strip cleaning cotton 10 (model dsf59), and wind turbine blade 11 (model TA6-600) mentioned in this utility model can all be obtained from the market or through private customization.

[0016] Please see Figures 1 to 4An embodiment of this utility model is provided: an intelligent integrated dust collector, including an intelligent integrated dust collector body 1. A flue gas inlet 3 is provided on the lower side of the front end face of the intelligent integrated dust collector body 1. A flue gas inlet pipe 4 is fixed to the outer surface of the intelligent integrated dust collector body 1 in front of the flue gas inlet 3. A support rod 5 is provided at each of the four corners of the inner wall of the flue gas inlet pipe 4. A first metal ring 6 is fixedly sleeved on the outer surface of the front end of the four support rods 5. A second metal ring 7 is fixedly sleeved on the outer surface of the rear end of the four support rods 5. A roller bearing ring 8 is sleeved on the outer surface of the first metal ring 6 and the second metal ring 7 through roller bearings. A metal strip 9 is fixedly provided at the middle position of the upper and lower end faces of the two roller bearing rings 8. A strip of cleaning cotton 10 is provided on the upper end face of the first metal strip 9 and the lower end face of the second metal strip 9 from top to bottom. A wind turbine blade 11 is provided at the middle position in front of the first metal ring 6. The wind turbine blade 11 is connected to the blade shaft 12. A connecting bracket 13 is fixedly provided at the middle position of the upper and lower end faces of the blade shaft 12, and the two connecting brackets 13 are respectively fixed to the two metal strips 9.

[0017] A control panel 2 is fixedly installed on the upper side of the rear end face of the intelligent integrated dust collector body 1, and the intelligent integrated dust collector body 1 and the control panel 2 are connected by roller bearings; the intelligent integrated dust collector body 1 can be controlled through the control panel 2.

[0018] The interior of the flue gas inlet 3 is connected to the interior of the flue gas feed pipe 4, and the flue gas feed pipe 4 is fixed to the main body 1 of the intelligent integrated dust collector by bolts. When the equipment needs to be used, the flue gas feed pipe 4 is connected to the corresponding flue gas emission equipment. Then, when the flue gas mixed with dust enters the interior of the flue gas inlet 3 through the flue gas feed pipe 4 under the action of wind, it will blow the wind turbine blades 11 located inside the flue gas feed pipe 4 to rotate together. The rotating wind turbine blades 11 can drive the fan shaft 12 connected to the axis of the wind turbine blades 11 to rotate. When the fan blades rotate... The two metal strips 9 connected to the shaft 12 via two connecting brackets 13 will rotate together when the shaft 12 rotates. The rotating metal strips 9 can drive the strip cleaning cotton 10 installed on the outer surface of the metal strips 9 to rotate together. The two rotating strip cleaning cotton 10 can automatically clean the inner wall of the flue gas feed pipe 4. Through the above technical solution, the strip cleaning cotton 10 can be automatically driven to complete the cleaning operation of the flue gas feed pipe 4 without the need to install an additional power source. This reduces the equipment production cost and the energy efficiency during equipment operation.

[0019] The inner side of the first metal ring 6 is provided with a roller bearing sleeve 14 which is sleeved on the outer surface of the fan blade shaft 12 by roller bearings. A fixing sleeve 15 is fixedly provided at the middle position of the upper and lower end faces of the roller bearing sleeve 14, and the other end of the fixing sleeve 15 is fixed to the inner wall of the first metal ring 6. The fan blade shaft 12 and the wind turbine blade 11 can be positioned at the current position by the roller bearing sleeve 14 and the fixing sleeve 15.

[0020] The strip cleaning cotton 10 is slidably connected to the metal strip 9, and the outer surfaces of both strip cleaning cotton 10 are in contact with the inner wall of the flue gas feed pipe 4; the sliding connection structure between the two allows for more convenient and quick replacement of the strip cleaning cotton 10.

[0021] A circular magnet is fixedly provided on the rear end face of the support rod 5, and the rear end face of the circular magnet is in contact with the front end face of the intelligent integrated dust collector body 1. By using the circular magnet fixed to the rear end face of the support rod 5, the support rod 5, the first metal ring 6, the second metal ring 7, the roller bearing ring 8, the metal strip 9, and the strip cleaning cotton 10 can be adsorbed and fixed inside the flue gas feed pipe 4. When this structure used for cleaning the inner wall of the flue gas feed pipe 4 has been used for too long, it can be directly pulled out from the inside of the flue gas feed pipe 4 for cleaning simply by applying a forward pulling force. Through the above technical solution, the structure located inside the flue gas feed pipe 4 can be cleaned quickly.

[0022] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An intelligent integrated dust collector, comprising an intelligent integrated dust collector body (1), characterized in that: The lower side of the front end face of the intelligent integrated dust collector body (1) is provided with a flue gas inlet (3). A flue gas inlet pipe (4) is fixed to the outer surface of the intelligent integrated dust collector body (1) in front of the flue gas inlet (3). A support rod (5) is provided at each of the four corners of the inner wall of the flue gas inlet pipe (4). A first metal ring (6) is fixedly sleeved on the outer surface of the front end of the four support rods (5). A second metal ring (7) is fixedly sleeved on the outer surface of the rear end of the four support rods (5). A roller bearing ring (8) is sleeved on the outer surface of the first metal ring (6) and the second metal ring (7) through roller bearings. A metal strip (9) is fixedly provided at the middle position of the upper and lower end faces of the two roller bearing rings (8). A strip of cleaning cotton (10) is provided on the upper end face of the first metal strip (9) and the lower end face of the second metal strip (9) from top to bottom. A wind turbine blade (11) is provided at the middle position in front of the first metal ring (6). The wind turbine blade (11) is connected to a blade shaft (12). A connecting bracket (13) is fixedly provided at the middle position of the upper and lower end faces of the blade shaft (12). The two connecting brackets (13) are respectively fixed to the two metal strips (9).

2. The intelligent integrated dust collector according to claim 1, characterized in that: The control panel (2) is fixedly installed on the upper side of the rear end face of the intelligent integrated dust collector body (1), and the intelligent integrated dust collector body (1) and the control panel (2) are connected by roller bearings.

3. The intelligent integrated dust collector according to claim 1, characterized in that: The inner side of the first metal ring (6) is provided with a roller bearing sleeve (14) which is sleeved on the outer surface of the fan blade shaft (12) by a roller bearing. A fixing sleeve (15) is fixedly provided at the middle position of the upper and lower end faces of the roller bearing sleeve (14), and the other end of the fixing sleeve (15) is fixed to the inner wall of the first metal ring (6).

4. The intelligent integrated dust collector according to claim 1, characterized in that: The strip cleaning cotton (10) is slidably connected to the metal strip (9), and the outer surfaces of both strip cleaning cotton (10) are in contact with the inner wall of the flue gas feed pipe (4).

5. The intelligent integrated dust collector according to claim 1, characterized in that: The rear end face of the support rod (5) is fixedly provided with a circular magnet, and the rear end face of the circular magnet is in contact with the front end face of the intelligent integrated dust collector body (1).

6. The intelligent integrated dust collector according to claim 1, characterized in that: The interior of the flue gas inlet (3) is connected to the interior of the flue gas feed pipe (4), and the flue gas feed pipe (4) is fixed to the main body (1) of the intelligent integrated dust collector by bolts.