A pigment shaking device for carpet production
Patent Information
- Application Number
- CN202522060175.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0002]在地毯生产中,颜料的均匀混合与分散是确保染色质量的关键环节;传统的颜料混合方法存在混合不均、效率低、能耗高以及难以适应新型材料等问题;随着行业对环保、自动化和高精度需求的提升,颜料摇晃装置的技术迭代成为必然趋势;
[0014]1.本实用新型,在使用时,将装有颜料的罐体放置在箱体内部,并通过隔板有效的对罐体的位置进行固定,避免在摇晃的过程中罐体之间因位移发生碰撞的情况,从而保证摇晃的安全性;
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Figure CN224686715U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to the field of pigment shaking technology, and more specifically to a pigment shaking device for carpet production. Background Technology
[0002] In carpet production, the uniform mixing and dispersion of pigments is a key step in ensuring dyeing quality. Traditional pigment mixing methods suffer from problems such as uneven mixing, low efficiency, high energy consumption, and difficulty in adapting to new materials. With the industry's increasing demands for environmental protection, automation, and high precision, the technological iteration of pigment shaking devices has become an inevitable trend.
[0003] Traditional paint spraying for carpets uses a simple pushing device to reciprocate the paint can, shaking the paint inside. However, due to the inertia of the liquid inside the can, the liquid may concentrate on one side of the can during shaking. This can lead to situations where no paint is available when extracting the paint, thus affecting work efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a pigment shaking device for carpet production. In this device, the pigment required for carpet production is placed inside a box through a container. A partition allows for synchronous shaking of the containers. During shaking, a drive motor drives a drive wheel to rotate, which in turn drives a second shaft mounted on the drive wheel to rotate two rotating plates at both ends. During the rotation of the rotating plates, the other end of each plate is connected to a bearing at the bottom of the box via a connecting shaft, achieving a reciprocating shaking effect. During this shaking process, the other end of the box is movably mounted to a connecting rod via a C-shaped buckle. The end of the connecting rod furthest from the box is movably mounted to a fixed frame via a C-shaped buckle, effectively ensuring the stability of the box during the reciprocating shaking process; thus solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A pigment shaking device for carpet production includes a box body; a partition is detachably installed at the bottom of the box body; the partition is arranged in a cross shape; one end of the bottom of the box body is fixedly installed with a C-shaped buckle; the C-shaped buckle is movably installed with a connecting rod via bolts; the end of the connecting rod away from the box body is movably installed with one end of a fixing frame via a C-shaped buckle; the C-shaped buckle is fixedly installed with the fixing frame.
[0007] The bottom two sides of the end of the housing away from the C-shaped buckle are fixedly installed with bearings with seats by bolts; the bearings with seats are movably installed with the rotating plate via a connecting shaft; the end of the rotating plate away from the connecting shaft is fixedly installed with both ends of the second rotating shaft; the second rotating shaft is movably installed with the fixing frame via bearings with seats.
[0008] As a further technical solution of this utility model, two drive wheels are fixedly installed on the second rotating shaft; wherein, one of the drive wheels is connected to the pulley on the output shaft of the drive motor through a first connecting belt.
[0009] As a further technical solution of this utility model, the drive motor is fixedly installed on the crossbeam of the mounting bracket and the fixed frame; a flywheel is installed between the drive motor and the drive wheel.
[0010] As a further technical solution of this utility model, the flywheel is fixedly installed on the first rotating shaft; the two ends of the first rotating shaft are movably installed with the fixing frame through bearings with seats.
[0011] As a further technical solution of this utility model, two second connecting belts are installed between the flywheel and the two drive wheels.
[0012] As a further technical solution of this utility model, the length of the connecting rod is 1.5 times the length of the rotating plate. The cooperation between the connecting rod and the rotating plate effectively achieves the tilting of the box, which effectively ensures the effect when shaking the pigment in the can.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. In this utility model, when in use, the container containing the pigment is placed inside the box, and the position of the container is effectively fixed by the partition, so as to avoid the collision between the containers due to displacement during shaking, thereby ensuring the safety of shaking.
[0015] 2. In this utility model, during installation, one end of the box body is movably installed between the bottom of the box body and the connecting rod via a C-shaped buckle, and the other end of the connecting rod is movably installed between the top of the fixing frame via a C-shaped buckle. At the same time, the two sides of the other end of the box body are fixedly installed with seated bearings via bolts. The seated bearings are movably connected to one end of the rotating plate via a connecting shaft, and the end of the rotating plate away from the connecting shaft is fixedly installed with the end of the second rotating shaft. This effectively achieves the effect of supporting the box body.
[0016] 3. In this utility model, when shaking, the drive motor fixedly installed on the fixed frame via the mounting bracket is connected to one of the drive wheels via the first connecting belt, so that the drive wheel drives the second rotating shaft to rotate. During the rotation of the second rotating shaft, the rotating plates at both ends synchronously drive the connecting shaft to rotate, so that the box body and the end fixedly installed with the bearing seat can move up and down back and forth. At the same time, the connecting rod swings left and right, thereby effectively ensuring the uniform shaking of the pigment inside the can. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0018] Figure 2 This utility model Figure 1 Bottom view of the structure.
[0019] Figure 3 This utility model Figure 2 Another perspective structural diagram.
[0020] Figure 4 This utility model Figure 1 A breakdown diagram.
[0021] Figure 5 This utility model Figure 4 A schematic diagram of a local part of the structure.
[0022] Figure 6 This utility model Figure 3 Enlarged view of the local structure at point A in the middle.
[0023] Figure 7 This utility model Figure 5 Enlarged view of the local structure at point B in the middle.
[0024] In the diagram: 1-box body, 2-partition, 3-fixed frame, 4-bearing with seat, 5-C-type buckle, 6-connecting rod, 7-drive motor, 8-first rotating shaft, 9-flywheel, 10-drive wheel, 11-first connecting belt, 12-second connecting belt, 13-second rotating shaft, 14-rotating plate, 15-connecting shaft, 16-mounting bracket. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1-7 In this embodiment of the present invention, a pigment shaking device for carpet production includes a box body 1; a partition 2 is detachably installed at the bottom of the box body 1; the partition 2 is arranged in a cross shape; one end of the bottom of the box body 1 is fixedly installed with a C-shaped buckle 5; the C-shaped buckle 5 is movably installed with a connecting rod 6 by bolts; the end of the connecting rod 6 away from the box body 1 is movably installed with one end of a fixing frame 3 by a C-shaped buckle 5; the C-shaped buckle 5 is fixedly installed with the fixing frame 3.
[0027] The bottom sides of the box body 1, away from the C-shaped buckle 5, are fixedly installed with the seated bearing 4 by bolts; the seated bearing 4 is movably installed with the rotating plate 14 via the connecting shaft 15; the end of the rotating plate 14 away from the connecting shaft 15 is fixedly installed with both ends of the second rotating shaft 13; the second rotating shaft 13 is movably installed with the fixing frame 3 via the seated bearing 4.
[0028] Two drive wheels 10 are fixedly installed on the second rotating shaft 13; one of the drive wheels 10 is connected to the pulley on the output shaft of the drive motor 7 via a first connecting belt 11.
[0029] By adopting the above technical solution, when in use, the container containing the pigment is placed inside the box 1, and the position of the container is effectively fixed by the partition 2, so as to avoid collision between the containers due to displacement during shaking, thereby ensuring the safety of shaking.
[0030] In this embodiment, the drive motor 7 is fixedly installed on the crossbeam of the fixed frame 3 via the mounting bracket 16; a flywheel 9 is installed between the drive motor 7 and the drive wheel 10.
[0031] In this embodiment, the flywheel 9 is fixedly mounted on the first rotating shaft 8; both ends of the first rotating shaft 8 are movably mounted to the fixing frame 3 via bearings with seats 4.
[0032] By adopting the above technical solution, during installation, one end of the box body 1 is movably installed between the bottom of the box body 1 and the connecting rod 6 via a C-shaped buckle 5, and the other end of the connecting rod 6 is movably installed between the top of the fixing frame 3 via a C-shaped buckle 5. At the same time, the other two sides of the box body 1 are fixedly installed with the seated bearing 4 via bolts. The seated bearing 4 is movably connected to one end of the rotating plate 14 via a connecting shaft 15, and the end of the rotating plate 14 away from the connecting shaft 15 is fixedly installed with the end of the second rotating shaft 13. This effectively achieves the effect of supporting the box body 1.
[0033] Furthermore, two second connecting belts 12 are installed between the flywheel 9 and the two drive wheels 10;
[0034] In this embodiment, the length of the connecting rod 6 is 1.5 times the length of the rotating plate 14;
[0035] By adopting the above technical solution, when shaking, the drive motor 7 fixedly installed on the fixed frame 3 by the mounting bracket 16 is connected to one of the drive wheels 10 through the first connecting belt 11, so that the drive wheel 10 drives the second rotating shaft 13 to rotate. During the rotation of the second rotating shaft 13, the rotating plates 14 at both ends synchronously drive the connecting shaft 15 to rotate, so that the box body 1 and the end fixedly installed with the bearing 4 can move up and down back and forth. At the same time, the connecting rod 6 achieves the effect of swinging left and right, thereby effectively ensuring the uniform shaking effect of the pigment inside the can.
[0036] The working principle of this utility model is as follows: When in use, the container containing the pigment is placed inside the box 1, and the position of the container is effectively fixed by the partition 2 to prevent the container from colliding due to displacement during shaking, thereby ensuring the safety of shaking.
[0037] During installation, one end of the housing 1 is movably installed between the bottom of the housing 1 and the connecting rod 6 via a C-shaped buckle 5, and the other end of the connecting rod 6 is movably installed between the top of the fixing frame 3 via a C-shaped buckle 5. At the same time, the other two sides of the housing 1 are fixedly installed to the bearings 4 with seats via bolts. The bearings 4 with seats are movably connected to one end of the rotating plate 14 via a connecting shaft 15, and the end of the rotating plate 14 away from the connecting shaft 15 is fixedly installed to the end of the second rotating shaft 13. This effectively supports the housing 1.
[0038] During the shaking process, the drive motor 7, which is fixedly mounted on the fixed frame 3 via the mounting bracket 16, is connected to one of the drive wheels 10 via the first connecting belt 11, so that the drive wheel 10 drives the second rotating shaft 13 to rotate. During the rotation of the second rotating shaft 13, the rotating plates 14 at both ends synchronously drive the connecting shaft 15 to rotate, so that the box body 1 and the end fixedly mounted with the bearing 4 can move up and down back and forth. At the same time, the connecting rod 6 swings left and right, thereby effectively ensuring the uniform shaking of the pigment inside the can.
[0039] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0040] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A pigment shaking device for carpet production, characterized in that: Includes a box body (1); the bottom of the box body (1) is detachably fitted with a partition (2); the partition (2) is arranged in a cross shape; one end of the bottom of the box body (1) is fixedly installed with a C-shaped buckle (5); the C-shaped buckle (5) is movably installed with a connecting rod (6) by bolts; the end of the connecting rod (6) away from the box body (1) is movably installed with one end of a fixing frame (3) by a C-shaped buckle (5); the C-shaped buckle (5) is fixedly installed with the fixing frame (3); The bottom sides of the box body (1) away from the C-shaped buckle (5) are fixedly installed with the seat bearing (4) by bolts; the seat bearing (4) is movably installed with the rotating plate (14) through the connecting shaft (15); the end of the rotating plate (14) away from the connecting shaft (15) is fixedly installed with both ends of the second rotating shaft (13); the second rotating shaft (13) is movably installed with the fixing frame (3) through the seat bearing (4).
2. The pigment shaking device for carpet production according to claim 1, characterized in that: Two drive wheels (10) are fixedly installed on the second rotating shaft (13); one of the drive wheels (10) is connected to the pulley on the output shaft of the drive motor (7) through the first connecting belt (11).
3. The pigment shaking device for carpet production according to claim 2, characterized in that: The drive motor (7) is fixedly installed on the crossbeam on the fixed frame (3) via the mounting bracket (16); a flywheel (9) is installed between the drive motor (7) and the drive wheel (10).
4. The pigment shaking device for carpet production according to claim 3, characterized in that: The flywheel (9) is fixedly mounted on the first rotating shaft (8); the two ends of the first rotating shaft (8) are movably mounted to the fixing frame (3) via bearings (4).
5. The pigment shaking device for carpet production according to claim 4, characterized in that: The flywheel (9) is fitted with two second connecting belts (12) in cooperation with the two drive wheels (10).
6. The pigment shaking device for carpet production according to claim 1, characterized in that: The length of the connecting rod (6) is 1.5 times the length of the rotating plate (14).