Textile auxiliary reaction kettle with automatic cleaning function

Abstract

The utility model relates to a textile auxiliary reaction kettle, specifically a textile auxiliary reaction kettle with automatic cleaning function, including kettle body, the top of kettle body is provided with worm and worm gear drive mechanism and with drive motor of worm and worm gear drive mechanism phase transmission connection, the worm and worm gear drive mechanism is connected with rotating cylinder and fixedly installed rotating disc at rotating cylinder bottom, the rotating disc is opened with the slot and a plurality of openings, the slot and a plurality of openings are through, the utility model discloses: the rotating disc bottom of reaction kettle top is set up and carries multiple spray heads, the rotating disc drives the spray head to carry out the circumferential rotation, and the spray head itself reciprocates left and right swing, forms the three -dimensional cleaning path of " annular coverage + linear sweep", effectively avoids the blind area problem existing in traditional fixed spray head cleaning, can make the cleaning fluid cover the whole area such as reaction kettle inner wall, bottom and corner, realizes 360 degree dead angle free flushing.

Description

Technical Field

[0001] This utility model relates to a textile auxiliary agent reaction vessel, specifically a textile auxiliary agent reaction vessel with an automatic cleaning function. Background Technology

[0002] Textile auxiliaries are various auxiliary chemicals added in various stages of textile production (such as fiber processing, spinning, weaving, dyeing and finishing) to improve the performance of textile raw materials, increase processing efficiency, or give textiles specific functions. The textile auxiliary reaction vessel is an important piece of equipment for producing textile auxiliaries. It is used to realize the synthesis reaction of textile auxiliaries. Various raw materials are added into the reaction vessel in a certain proportion through the feeding system. The vessel lid is closed and the stirring device is started to make the materials fully mixed in the vessel.

[0003] During the use of the reactor, impurities in the raw materials, byproducts generated in the reaction, and debris falling off the equipment may remain inside the reactor. If not removed, these impurities will mix into the product in subsequent reactions, affecting the purity, performance, and quality stability of the product, and may even lead to product scrap. Therefore, the reactor needs to be cleaned after use.

[0004] The internal cleaning of reactors is mainly done manually or with simple mechanical assistance. Manual cleaning involves operators entering the reactor and using tools such as brushes, cloths, and high-pressure water guns to wipe and clean manually. This method is relatively simple, but labor-intensive and inefficient. Mechanical cleaning involves using a flexible cleaning arm installed on the outside of the reactor to extend cleaning nozzles into the reactor for cleaning. However, this equipment is expensive and relatively complex to install and maintain. Most reactors use fixed nozzles for cleaning. Because the nozzle position and spray angle are fixed, it is difficult to cover complex areas such as the reactor's inner wall, bottom, and corners, resulting in widespread cleaning blind spots and low cleaning efficiency. Summary of the Invention

[0005] The purpose of this invention is to provide a textile auxiliary agent reaction vessel with an automatic cleaning function to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A textile auxiliary agent reaction vessel with automatic cleaning function includes a vessel body. A worm gear transmission mechanism and a drive motor connected to the worm gear transmission mechanism are disposed on the top of the vessel body. A rotating cylinder and a turntable fixedly installed at the bottom of the rotating cylinder are connected inside the worm gear transmission mechanism. The turntable has slots and multiple openings that are interconnected. A water spray mechanism and a swing mechanism for driving the water spray mechanism to reciprocate are disposed within each opening. A water supply assembly is connected to the water spray mechanism. A deflection and covering mechanism is disposed at the bottom of the turntable.

[0007] The textile auxiliary reaction vessel with automatic cleaning function as described above: the water spraying mechanism includes a shaft rotatably mounted on the opening and a gear fixedly sleeved on the shaft. A nozzle is connected to the shaft, and a nozzle is provided in each opening.

[0008] As described above, the textile auxiliary reaction vessel with automatic cleaning function includes an oscillating mechanism comprising an mounting ring disposed on the inner wall of the vessel body and an upper toothed ring and a lower toothed ring mounted on one side of the mounting ring. The teeth mounted on the upper toothed ring and the lower toothed ring are of a distributed design, and the upper toothed ring and the lower toothed ring are installed in a staggered manner. The upper toothed ring and the lower toothed ring simultaneously mesh with multiple gears.

[0009] The textile auxiliary reaction vessel with automatic cleaning function as described above: the water supply assembly includes a hose disposed on the nozzle, and multiple hoses are connected to the same branch pipe.

[0010] The textile auxiliary reaction vessel with automatic cleaning function as described above: the water supply assembly further includes an external water pipe fixedly connected to the top of the diversion pipe, the diversion pipe being disposed inside the rotating cylinder and extending through to the top of the rotating cylinder.

[0011] The textile auxiliary reaction vessel with automatic cleaning function as described above: the deflection and covering mechanism includes multiple columns connected to the bottom of the turntable and a stirring shaft for mixing the auxiliary agent, and a supporting beam is provided inside the vessel.

[0012] The textile auxiliary reaction vessel with automatic cleaning function as described above: the deflection covering mechanism also includes a cover plate rotatably mounted on the support beam and multiple grooves opened on the cover plate, with multiple columns respectively arranged in multiple grooves.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the turntable set at the top of the reactor is equipped with multiple nozzles at the bottom. While the turntable drives the nozzles to rotate in a circle, the nozzles themselves swing back and forth, forming a three-dimensional cleaning path of "ring coverage + linear sweeping". This effectively avoids the blind spot problem of traditional fixed nozzle cleaning, and allows the cleaning liquid to cover the entire area of ​​the reactor, including the inner wall, bottom and corners, achieving 360° no dead angle rinsing.

[0014] This utility model also has a cover plate at the bottom of the turntable. When not cleaning, the cover plate covers the bottom of the turntable to protect the nozzle. When cleaning, the cover plate will rotate at a certain angle to open the opening at the bottom of the turntable, making it easier to clean the nozzle. Attached Figure Description

[0015] Figure 1 A schematic diagram of the overall structure of a textile auxiliary agent reaction vessel with automatic cleaning function.

[0016] Figure 2 This is a schematic diagram of the internal structure of a textile auxiliary reaction vessel with automatic cleaning function.

[0017] Figure 3 A schematic diagram of the worm gear transmission mechanism, drive motor, water spray mechanism, swing mechanism, water supply components, and deflection covering mechanism in a textile auxiliary agent reaction vessel with automatic cleaning function.

[0018] Figure 4 A schematic diagram of the water spraying mechanism, swinging mechanism, water supply components, and deflection covering mechanism in a textile auxiliary reaction vessel with automatic cleaning function.

[0019] Figure 5 A bottom view schematic diagram of the water spraying mechanism, swinging mechanism, water supply components, and deflection covering mechanism in a textile auxiliary reaction vessel with automatic cleaning function.

[0020] Figure 6 A schematic diagram of the mounting ring, water spraying mechanism, swinging mechanism, and water supply components in a textile auxiliary agent reaction vessel with automatic cleaning function.

[0021] Figure 7 A schematic diagram of the water spraying mechanism, swinging mechanism, and water supply components in a textile auxiliary reaction vessel with automatic cleaning function.

[0022] Figure 8 For textile auxiliary reaction kettles with automatic cleaning function Figure 7 Enlarged structural diagram of section A.

[0023] Figure 9 A schematic diagram of the rotating cylinder, turntable, and water spraying mechanism in a textile auxiliary agent reaction vessel with automatic cleaning function.

[0024] Figure 10 This is a schematic diagram of the open state of a textile auxiliary reaction vessel with automatic cleaning function.

[0025] Figure 11 This is a schematic diagram of the water spray mechanism in a textile auxiliary reaction vessel with automatic cleaning function.

[0026] In the diagram: 1. Vessel body; 2. Worm gear transmission mechanism; 3. Drive motor; 4. Rotating cylinder; 5. Turntable; 6. Slot; 7. Opening; 8. Shaft; 9. Gear; 10. Nozzle; 11. Hose; 12. Diverter pipe; 13. External water pipe; 14. Mounting ring; 15. Upper gear ring; 16. Lower gear ring; 17. Column; 18. Support beam; 19. Cover plate; 20. Slide groove; 21. Stirring shaft. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Please see Figures 1-11 As an embodiment of this utility model, the textile auxiliary reaction vessel with automatic cleaning function includes a vessel body 1. The top of the vessel body 1 is provided with a worm gear transmission mechanism 2 and a drive motor 3 that is connected to the worm gear transmission mechanism 2. The worm gear transmission mechanism 2 is connected to a rotating cylinder 4 and a turntable 5 fixedly installed at the bottom of the rotating cylinder 4. The turntable 5 has a slot 6 and multiple openings 7, which are interconnected. A water spraying mechanism and a swinging mechanism for driving the water spraying mechanism to reciprocate are provided in the openings 7. A water supply component is connected to the water spraying mechanism. A deflection covering mechanism is provided at the bottom of the turntable 5.

[0029] In this embodiment, when using this reactor, the textile auxiliary agent is introduced through the feed port on one side of the reactor body 1, and then the textile auxiliary agent is mixed and reacted. After the reaction is completed, the textile auxiliary agent is discharged from the bottom of the reactor body 1. When it is necessary to clean the reactor body 1, water is supplied to the water spraying mechanism through the water supply component. At this time, the drive motor 3 is started, which causes the worm gear transmission component inside the worm gear transmission mechanism 2 to drive the rotating cylinder 4 and the turntable 5 to rotate continuously. After the turntable 5 rotates at a certain angle, the deflection covering mechanism will rotate with it. At this time, the multiple openings 7 at the bottom of the turntable 5 are open. At the same time, when the turntable 5 rotates, the water spraying mechanism follows it in a circular motion. At this time, the swinging mechanism cooperates with the water spraying mechanism to swing back and forth, effectively expanding the cleaning range, enhancing the impact force and cleaning force on various parts of the inner wall of the reactor, ensuring the thoroughness and uniformity of cleaning, and improving the cleaning efficiency and quality.

[0030] As a further embodiment of this utility model, the water spraying mechanism includes a shaft 8 rotatably mounted on the opening 7 and a gear 9 fixedly sleeved on the shaft 8. A nozzle 10 is connected to the shaft 8, and a nozzle 10 is provided in each opening 7.

[0031] In this embodiment, a shaft 8 is provided in each of the openings 7, and the nozzle 10 deflects the shaft 8 as the center axis.

[0032] As a further embodiment of this utility model, the swing mechanism includes an installation ring 14 disposed on the inner wall of the vessel body 1 and an upper toothed ring 15 and a lower toothed ring 16 disposed on one side of the installation ring 14. The teeth installed on the upper toothed ring 15 and the lower toothed ring 16 are of a distributed design, and the upper toothed ring 15 and the lower toothed ring 16 are installed in a staggered manner. The upper toothed ring 15 and the lower toothed ring 16 simultaneously mesh with multiple gears 9.

[0033] In this embodiment, when the turntable 5 rotates, multiple gears 9 follow in a circular motion. At this time, the multiple gears 9 move between the upper gear ring 15 and the lower gear ring 16. When the gear 9 passes over the teeth on the upper gear ring 15 and the lower gear ring 16, it rotates. Since the upper gear ring 15 and the lower gear ring 16 are installed in a staggered manner, the gear 9 will alternately mesh with the upper gear ring 15 and the lower gear ring 16, thereby driving the gear 9 and the shaft 8 to swing back and forth, effectively expanding the cleaning range, enhancing the impact force and cleaning power on various parts of the inner wall of the reactor, ensuring the thoroughness and uniformity of the cleaning, and improving the cleaning efficiency and quality.

[0034] As a further embodiment of this utility model, the water supply assembly includes a hose 11 disposed on the nozzle 10, and a plurality of hoses 11 are connected to the same branch pipe 12.

[0035] In this embodiment, when the nozzle 10 swings, the hose 11 will always swing along with the nozzle 10 due to its own flexibility.

[0036] As a further embodiment of this utility model, the water supply assembly also includes an external water pipe 13 fixedly connected to the top of the diversion pipe 12. The diversion pipe 12 is disposed inside the rotating cylinder 4 and extends through to the top of the rotating cylinder 4.

[0037] In this embodiment, external water is introduced into the diversion pipe 12 through the external water pipe 13, and then the water flows from the hoses 11 of the diversion pipe 12 to each nozzle 10 for water supply.

[0038] As a further embodiment of this utility model, the deflection and covering mechanism includes multiple columns 17 connected to the bottom of the turntable 5 and a stirring shaft 21 for mixing the additives, and a supporting beam 18 is provided inside the vessel body 1.

[0039] In this embodiment, the turntable 5 also drives the stirring shaft 21 to rotate when it rotates, and the rotation of the stirring shaft 21 can mix and stir the textile auxiliaries.

[0040] As a further embodiment of this utility model, the deflection covering mechanism also includes a covering plate 19 rotatably mounted on the supporting beam 18 and a plurality of sliding grooves 20 opened on the covering plate 19, with a plurality of columns 17 respectively disposed in the plurality of sliding grooves 20.

[0041] In this embodiment, when cleaning is required, the turntable 5 rotates first, and then the multiple columns 17 at the bottom of the turntable 5 move accordingly. The multiple columns 17 then slide within the groove 20 at the bottom of the cover plate 19. After the columns 17 slide to the other end of the groove 20, the cover plate 19 and the multiple openings 7 are misaligned, making the bottom of the turntable 5 open, which facilitates the cleaning work. After the cleaning work is completed, the turntable 5 is reversed by the reverse drive motor 3, which causes the turntable 5 to reverse by a certain angle. At this time, the position of the cover plate 19 remains unchanged, and then the openings 7 at the bottom of the turntable 5 are aligned with the position of the cover plate 19, thereby covering the bottom of the turntable 5 and protecting the nozzle 10.

[0042] The above embodiments are exemplary and not restrictive. Therefore, without departing from the spirit or basic characteristics of this utility model, any technical solutions that can be implemented in other specific forms are included in this utility model.

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