pulverizer

CN224686957UActive Publication Date: 2026-08-28GUANGDONG SHUNDE HUAJI MASCH IND CO LTD
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Patent Information

Application Number
CN202522097825.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-08-28
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

传统刀具主要依靠剪切或切割作用,对片状湿料的适应性较差,容易出现粉碎不彻底或颗粒大小不均匀的问题

Benefits of technology

本实用新型,通过在座体上设置可转动的击打块,并配合固定在座体前端面的刮刀部件,在座体高速旋转过程中,击打块在离心力作用下展开进行高频击打,刮刀部件则对物料进行刮动与翻动,实现击打与刮料的协同粉碎。该设计能够避免单一切割方式的不足,使片状湿料得到充分击碎和翻散,粉碎效率高,颗粒更加均匀。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of pulverizers, including motor and pulverizing device, the pulverizing device includes shell and pulverizing assembly, the shell is provided with pulverizing cavity, the shell is opened and is communicated with the feed inlet and discharge port of pulverizing cavity, the pulverizing assembly is placed in pulverizing cavity with movable mode;The pulverizing assembly includes seat, scraper part and beating block, the beating block is spaced apart on seat with rotating mode, the scraper part is fixed on seat with detachable mode;By setting rotatable beating block on seat, and using centrifugal force generated in the rotation process of seat to make beating block unfold and knock, simultaneously combining with scraper part rotating with seat to scrape material, so that sheet-shaped wet material can be effectively knocked, turned and fully contacted with scraper, realize the synergistic effect of pulverization and scraping, not only improve the pulverization efficiency, and make granular material more uniform, equipment structure is compact, noise is lower, suitable for wet material excess material recycling and recycling.
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Description

Technical Field

[0001] This utility model relates to a crusher. Background Technology

[0002] Currently, food processing and snack food production often generate sheet-like wet materials, such as potato chip wrappers or leftover wrapper scraps containing moisture. To achieve resource recycling and reuse, these sheet-like wet materials usually need to be crushed into granules for further processing or use.

[0003] Most existing crushing equipment adopts a guillotine or large cutting structure, which crushes materials by cutting them with blades. While this type of structure can perform basic crushing functions, it still has the following shortcomings: Traditional cutting tools mainly rely on shearing or cutting action, which makes them less adaptable to sheet-like wet materials, and they are prone to problems such as incomplete crushing or uneven particle size.

[0004] To ensure cutting force, traditional equipment is generally bulky and takes up a lot of space, which is not conducive to small-scale production lines or decentralized applications.

[0005] Guillotine cutting generates significant impact during operation, which can produce high noise levels and negatively impact the production environment. Utility Model Content

[0006] The purpose of this invention is to provide a pulverizer with a compact structure, low noise, and excellent pulverizing effect.

[0007] The purpose of this utility model is achieved as follows: A pulverizer includes a motor and a pulverizing device. The pulverizing device includes a housing and a pulverizing assembly. The housing is provided with a pulverizing chamber and has an inlet and an outlet communicating with the pulverizing chamber. The pulverizing assembly is movably placed inside the pulverizing chamber. The crushing assembly includes a base, a scraper component, and impact blocks. The impact blocks are rotatably spaced on the base, and the scraper component is detachably fixed to the base. The motor's shaft passes through the housing and extends into the crushing chamber to connect with the base. The motor drives the base to rotate, and the scraper component rotates with the base. During the rotation of the base, centrifugal force is generated and acts on the striking block, causing it to unfold and rotate synchronously with the base.

[0008] By setting rotatable striking blocks on the base, and using the centrifugal force generated during the rotation of the base to unfold the striking blocks for striking, combined with the scraper component that rotates with the base to scrape the material, the flaky wet material can be effectively struck, turned over and fully contacted with the scraper, achieving a synergistic effect of crushing and scraping. This not only improves crushing efficiency, but also makes the granular material more uniform. The equipment has a compact structure and low noise, making it suitable for the recycling and reuse of wet material residue.

[0009] When the discharge port is equipped with a screen or mesh structure, the material must pass through the mesh to be discharged after crushing, which can effectively limit the size of the discharged particles, making the crushed particles more uniform and controllable, avoiding the mixing of excessively large particles, improving product quality and consistency, and realizing the integration of crushing and screening, simplifying the subsequent processing flow.

[0010] The objective of this utility model can also be achieved by the following technical measures: Furthermore, it also includes a screen, which is disposed inside the grinding chamber, and the grinding component is placed inside the screen.

[0011] By installing a screen inside the crushing chamber, the material must pass through the screen before it can be discharged when the crushing components are working. This effectively limits the particle size, ensures that the output particles are uniform, integrates crushing and screening, improves product quality, and simplifies subsequent processes.

[0012] Furthermore, the outer wall of the seat is spaced apart with connecting cavities, the connecting cavities contain connecting columns, the striking block has a connecting hole larger than the connecting column, one end of the striking block extends into the connecting cavity, the connecting column passes through the connecting hole, and the striking block rotates around the connecting column as the rotation center.

[0013] By setting a connecting cavity on the outer wall of the seat and arranging a connecting column inside the cavity, one end of the striking block is inserted into the connecting cavity and the connecting column is used as the center of rotation, so that the striking block has a reliable rotating installation structure, which can smoothly unfold under the action of centrifugal force and maintain stable rotation, thus improving the reliability of crushing.

[0014] Furthermore, the base includes at least two pressure plates and a connecting post. The pressure plates are stacked together, and an installation area is formed between adjacent pressure plates. Each pressure plate has a through hole along its circumference. The connecting post passes through the through hole of the pressure plate and is locked to form the base. The installation area forms the connecting cavity corresponding to the position of the connecting post.

[0015] This type of base is composed of multiple pressing plates and connecting columns stacked and locked together. The installation area between adjacent pressing plates naturally forms a connecting cavity, which allows the striking blocks to be easily inserted and rotated with the connecting column as the rotation center. This structure not only simplifies the installation and disassembly process of the striking blocks and improves assembly efficiency, but also allows multiple striking blocks to be installed at the same time, increasing the effective number of strikes, thereby expanding the crushing range, enhancing the striking force, and significantly improving the overall crushing effect.

[0016] Furthermore, the scraper component is fixed to the front end face of the base.

[0017] The scraper component is fixed on the front end face of the seat body, so that the scraper preferentially contacts materials during rotation, which can scrape and turn the materials, ensure that the materials are fully exposed to the action range of the beating blocks, and improve crushing uniformity and efficiency.

[0018] Further, the scraper component comprises a bottom plate and scrapers, connecting portions are arranged at intervals along the circumferential direction of the bottom plate, and the scrapers are arranged on the connecting portions.

[0019] The scraper component adopts a combined structure of the bottom plate and the scrapers, a plurality of connecting portions are uniformly distributed along the circumferential direction of the bottom plate, and the scrapers are mounted on the connecting portions, which can form a multi-point scraping effect during rotation, expand the scraping range, enhance the sufficiency of material turning and crushing, and meanwhile has flexible disassembly and assembly and convenient maintenance.

[0020] Further, one end of the beating block is a "convex"-shaped end portion.

[0021] The end portion of the beating block is designed in a "convex" shape, which contacts materials through the corner positions of the protruding portion to achieve multi-angle beating, expand the beating range, enhance impact force, and thus achieve a better crushing effect.

[0022] Further, steps are arranged at intervals on the side wall of the "convex"-shaped end portion.

[0023] Steps are arranged on the side wall of the "convex"-shaped end portion, so that the corner positions of the steps can also participate in beating during rotation, further increasing the beating range and the number of contact points, and improving the uniformity and completeness of crushing.

[0024] Further, the housing comprises a bottom shell, a face cover, a lock and a feeding hopper, the bottom shell is provided with the crushing cavity, the face cover is rotatably arranged on the bottom shell, and the face cover can be rotated to open or close the bottom shell; the lock is arranged on the bottom shell, and the lock locks or unlocks the face cover; the face cover is provided with the feeding port, the feeding hopper is arranged on the face cover, the feeding hopper communicates with the feeding port, and the bottom of the bottom shell is provided with the discharging port.

[0025] The housing adopts a combined structure of the bottom shell and the face cover, the face cover can be rotated to open or close and is reliably locked by the lock. Meanwhile, the feeding port and the feeding hopper are arranged on the face cover, and the discharging port is arranged at the bottom of the bottom shell. This design not only facilitates feeding and discharging, but also facilitates cleaning and maintenance of the equipment, improving the convenience and safety of use.

[0026] Further, a frame is further comprised, and the housing and the motor are fixed on the frame.

[0027] By fixing the housing and the motor on the frame, the overall structure of the whole machine is stable, which can effectively reduce vibration and displacement during operation and ensure long-term stable operation of the equipment.

[0028] The beneficial effects of this utility model are as follows: This invention utilizes a rotating striking block mounted on a base, along with a scraper component fixed to the front end of the base. During high-speed rotation of the base, the striking block unfolds under centrifugal force, delivering high-frequency impacts, while the scraper component scrapes and tumbles the material, achieving coordinated crushing through impact and scraping. This design avoids the shortcomings of a single cutting method, ensuring that flaky wet materials are thoroughly crushed and dispersed, resulting in high crushing efficiency and more uniform particle size.

[0029] In this invention, the crushing component is placed inside a screen, and the material must be screened through the screen before it can be discharged, thereby effectively limiting the size of the discharged particles and ensuring that the crushed particles are uniform. Unqualified large particles are continued to be struck and scraped inside the screen until they meet the requirements, avoiding the mixing of large particles and improving product quality. At the same time, crushing and screening are integrated, reducing subsequent processing steps.

[0030] This invention features a base structure with multiple stacked pressure plates locked together by connecting posts. The striking blocks are reliably rotatably connected to the connecting posts via connecting holes. This design not only facilitates the quick installation and disassembly of the striking blocks, reducing assembly difficulty and maintenance costs, but also increases the number of striking blocks, thereby expanding the striking range and further improving the crushing effect.

[0031] This invention features a "convex" shaped structure at the end of the striking block, with steps spaced at intervals on its sidewalls. This allows the striking block to make multi-point, multi-angle impact contact with the material through the convex and step corners during rotation, thereby significantly expanding the impact range and enhancing the impact force and crushing ability. This structure not only improves the uniformity and thoroughness of the material being struck, but also increases the crushing efficiency without increasing the motor power, further improving particle uniformity and resulting in better crushing effect. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of a pulverizer.

[0033] Figure 2 This is a schematic diagram of the crusher from another angle.

[0034] Figure 3 This is a top view of the crusher.

[0035] Figure 4 for Figure 3 AA sectional view.

[0036] Figure 5 for Figure 3 BB cross-sectional view.

[0037] Figure 6 This is a schematic diagram of a pulverizer (sectional view of the pulverizing components).

[0038] Figure 7 This is a schematic diagram showing the crushing component placed inside a sieve.

[0039] Figure 8 for Figure 7 The main view.

[0040] Figure 9 This is a schematic diagram of the crushing component.

[0041] Figure 10 This is the main view of the crushing component.

[0042] Figure 11 This is an assembly diagram of the crushing component.

[0043] Figure 12 This is a diagram illustrating the act of hitting a block.

[0044] Figure 13 This is a schematic diagram of the scraper component. Detailed Implementation

[0045] The present invention will be further described below with reference to the accompanying drawings and embodiments: Implementation examples, in conjunction with Figures 1 to 13 As shown, a pulverizer includes a motor 1 and a pulverizing device 2. The pulverizing device 2 includes a housing 3 and a pulverizing component 4. The housing 3 is provided with a pulverizing chamber 31. The housing 3 has an inlet 32 ​​and an outlet 33 that communicate with the pulverizing chamber 31. The pulverizing component 4 is movably placed inside the pulverizing chamber 31. The crushing component 4 includes a base 5, a scraper component 6, and striking blocks 7. The striking blocks 7 are rotatably arranged at intervals on the base 5, and the scraper component 6 is detachably fixed on the base 5. The rotating shaft 11 of the motor 1 passes through the housing 3 and extends into the crushing chamber 31 to connect to the base 5. The motor 1 drives the base 5 to rotate, and the scraper component 6 rotates with the base 5. During the rotation of the base 5, centrifugal force is generated and acts on the striking block 7, causing it to unfold and rotate synchronously with the base 5.

[0046] Furthermore, it also includes a screen 8, which is disposed inside the crushing chamber 31, and the crushing component 4 is placed inside the screen 8.

[0047] Furthermore, the outer wall of the seat 5 is spaced apart with a connecting cavity 51, the connecting cavity 51 is filled with a connecting post 52, the striking block 7 has a connecting hole 71 larger than the connecting post 52, one end of the striking block 7 extends into the connecting cavity 51, the connecting post 52 passes through the connecting hole 71, and the striking block 7 rotates with the connecting post 52 as the rotation center.

[0048] Furthermore, the base 5 includes at least two pressure plates 53 and a connecting post 52. The pressure plates 53 are stacked together, and an installation area 54 is formed between adjacent pressure plates 53. The pressure plates 53 have three through holes 531 along their circumference. The connecting post 52 passes through the through holes 531 of the pressure plates 53 and is locked to form the base 5. The installation area 54 forms the connecting cavity 51 corresponding to the position of the connecting post 52.

[0049] Furthermore, the scraper component 6 is fixed to the front end face of the base 5.

[0050] Furthermore, the scraper component 6 includes a base plate 61 and a scraper 62. The base plate 61 is provided with three connecting parts 63 spaced apart along its circumference, and the scraper 62 is disposed on the connecting parts 63.

[0051] Furthermore, one end of the striking block 7 is a "convex" shaped end 72.

[0052] Furthermore, the sidewall of the "convex" end 72 is provided with steps 73 at intervals.

[0053] Furthermore, the housing 3 includes a bottom shell 34, a top cover 35, a lock 36, and a feed hopper 37. The bottom shell 34 has the crushing chamber 31. The top cover 35 is rotatably mounted on the bottom shell 34. The top cover 35 can rotate to open or close the bottom shell 34. The lock 36 is mounted on the bottom shell 34, and the lock 36 locks or unlocks the opposite cover 35; The cover 35 has the feed inlet 32, the feed hopper 37 is disposed on the cover 35, the feed hopper 37 is connected to the feed inlet 32, and the bottom shell 34 has the discharge outlet 33.

[0054] Furthermore, it also includes a frame 9, on which the housing 3 and the motor 1 are fixed.

[0055] Working principle of a crusher: When the crusher is working, the material is fed into the feed hopper 37 and enters the crushing chamber 31 through the feed inlet 32. After the motor 1 starts, it drives the rotating shaft 11 to rotate. The rotating shaft 11 is connected to the base 5 and drives it to rotate at high speed in the crushing chamber 31. The scraper 62 component 6 rotates synchronously with the base 5, scraping and turning the incoming flaky wet material. At the same time, the striking block 7 automatically unfolds under the action of centrifugal force and continuously strikes the material with the connecting column 52 as the rotation center, so that the material is gradually crushed into granules under the dual action of striking and scraping. The crushed material is pushed towards the screen 8 by centrifugal force and airflow. Particles with qualified particle size are discharged through the screen and fall through the discharge outlet 33. Unqualified large particles are blocked in the screen and continue to be struck and scraped until they reach the required particle size and are discharged. The whole process realizes continuous operation of feeding, crushing, screening and discharging, with high crushing efficiency, uniform particle size, and easy recovery and recycling of residual material.

Claims

1. A pulverizer, comprising a motor and a pulverizing device, characterized in that: The crushing device comprises a housing and a crushing assembly, wherein the housing is provided with a crushing cavity, the housing is provided with a feed inlet and a discharge outlet communicating with the crushing cavity, and the crushing assembly is movably arranged in the crushing cavity; The crushing assembly comprises a seat body, a scraper component and striking blocks, the striking blocks are rotatably arranged on the seat body at intervals, and the scraper component is detachably fixed on the seat body; A rotating shaft of the motor passes through the housing and extends into the crushing cavity to connect with the seat body, the motor drives the seat body to rotate, the scraper component rotates along with the seat body, and centrifugal force generated during rotation of the seat body acts on the striking blocks to expand the striking blocks and enable the striking blocks to rotate synchronously with the seat body.

2. The pulverizer according to claim 1, characterized in that: The device further comprises a screen mesh, the screen mesh is arranged in the crushing cavity, and the crushing assembly is arranged in the screen mesh.

3. The pulverizer according to claim 1, characterized in that: Connecting cavities are formed at intervals in an outer wall of the seat body, a connecting post is arranged in each connecting cavity, each striking block is provided with a connecting hole with a size larger than that of the connecting post, one end of the striking block extends into the connecting cavity, the connecting post passes through the connecting hole, and the striking block rotates around the connecting post as a rotation center.

4. The pulverizer according to claim 3, characterized in that: The seat body comprises at least two pressing sheets and connecting posts, the pressing sheets are stacked together, an installation area is formed between adjacent pressing sheets, through holes are formed along a circumferential direction of the pressing sheets, the connecting posts pass through the through holes of the pressing sheets and are locked to form the seat body, and the connecting cavity is formed at a position of the installation area corresponding to the connecting post.

5. The pulverizer according to any one of claims 1-4, characterized in that: The scraper component is fixed on a front end face of the seat body.

6. The pulverizer according to claim 5, characterized in that: The scraper component comprises a bottom plate and scrapers, connecting parts are arranged at intervals along a circumferential direction of the bottom plate, and the scrapers are arranged on the connecting parts.

7. The pulverizer according to claim 1, characterized in that: One end of the striking block is a "convex"-shaped end.

8. The pulverizer according to claim 7, characterized in that: Steps are arranged at intervals on a side wall of the "convex"-shaped end.

9. The pulverizer according to claim 1, characterized in that: The housing comprises a bottom shell, a surface cover, a lock and a feed hopper, the bottom shell is provided with the crushing cavity, the surface cover is rotatably arranged on the bottom shell, and the surface cover rotates to open or close the bottom shell; The lock is arranged on the bottom shell, and the lock locks or unlocks the surface cover; The feed inlet is formed in the surface cover, the feed hopper is arranged on the surface cover, the feed hopper communicates with the feed inlet, and the discharge outlet is formed in a bottom of the bottom shell.

10. The pulverizer according to claim 1, characterized in that: The device further comprises a frame, and the housing and the motor are fixed on the frame.