Double-sided cleaning machine for hollow glass

Abstract

The application relates to a hollow glass double-side cleaning machine, and belongs to the technical field of glass production. The machine comprises a water storage tank, a plurality of rubber rollers are arranged between the front and rear sides of the water storage tank and can rotate, hydraulic push rods I are arranged in the middle of the front and rear sides of the water storage tank; the hollow glass double-side cleaning machine is characterized in that a water supply assembly is arranged to draw out the clean water stored in the water storage tank and discharge the clean water into a straight pipe, the clean water is sprayed onto the surface of the hollow glass through a nozzle, in addition, a lifting assembly is utilized to drive a mounting seat to ascend and descend synchronously, in the ascending and descending process, a driving motor drives a brush roller to rotate and clean the surface of the hollow glass, in the ascending and descending process, a rubber scraper plate is attached to the surface of the hollow glass to scrape off water stains and stubborn attachments, multi-point cleaning treatment of the hollow glass is realized, and the cleaning effect is ensured; in addition, the cleaned water and impurities fall into the water storage tank, the cleaned water is stored in the water storage tank after being filtered through a filter screen, and the cleaned water is recycled multiple times.

Description

Technical Field

[0001] This utility model relates to the field of glass production technology, specifically to a double-sided cleaning machine for insulating glass. Background Technology

[0002] Insulating glass is a high-performance sound and heat-insulating glass made by bonding two (or three) panes of glass to an aluminum alloy frame containing a desiccant using a high-strength, high-airtightness composite adhesive.

[0003] Currently, insulated glass is conveyed on conveyor rollers and sprayed with water for cleaning. The surface water stains are then dried by air. As a result, stubborn impurities adhering to the glass surface cannot be removed after cleaning, leading to poor cleaning effect. Therefore, we propose an insulated glass double-sided cleaning machine to solve this technical defect. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a double-sided cleaning machine for insulating glass.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a double-sided cleaning machine for insulating glass, including a water tank, with multiple rubber rollers rotating between the front and rear sides of the water tank. A hydraulic push rod is provided at the center of each of the front and rear sides of the water tank. A movable plate is provided at the push rod of each hydraulic push rod. The movable plate is located above the rubber rollers and slides with the water tank. Multiple driving rubber rollers rotate on the opposite side of the movable plate. The number of driving rubber rollers is equal to the number of the rubber rollers, and they correspond one-to-one. A driving assembly is provided on the movable plate, and the driving assembly drives the driving rubber rollers to rotate synchronously.

[0006] The movable plate is equipped with a lifting assembly, which is equipped with multiple mounting seats. The mounting seats are located between two adjacent drive rubber rollers. A drive motor is provided on the outside of the mounting seat. A brush roller is provided at the output end of the drive motor. The brush roller rotates inside the mounting seat. A horizontally arranged rubber scraper is provided at the upper end of the mounting seat. The other end surface of the rubber scraper is flush with the outer surface of the drive rubber roller.

[0007] One of the movable plates has a straight pipe on its inner side, which is located above the drive rubber roller. Multiple nozzles are connected at equal intervals at the lower end of the straight pipe. A filter screen is installed in the water tank, and a water supply assembly is provided on the water tank. The water supply assembly discharges the filtered water into the straight pipe.

[0008] By employing the above technical solution, the insulating glass unit is vertically placed on rubber rollers. Based on the thickness of the insulating glass, a hydraulic push rod is adjusted to move the moving plate in opposite directions, causing the driving rubber rollers, brush rollers, and rubber scrapers on both sides to contact the two side surfaces of the insulating glass. Then, in conjunction with the driving assembly, the driving rubber rollers rotate synchronously, lifting and rotating the insulating glass unit to achieve its transport. During the vertical transport of the insulating glass, a water supply assembly extracts clean water stored in a water tank and discharges it into a straight pipe, spraying it onto the surface of the insulating glass through nozzles. Simultaneously, a lifting assembly moves the mounting base up and down. During this lifting process, the drive motor drives the brush rollers to rotate and clean the surface of the insulating glass. Furthermore, during the lifting process, the rubber scrapers adhere to the surface of the insulating glass, scraping away water stains and stubborn deposits, achieving multi-point cleaning of the insulating glass and ensuring effective cleaning.

[0009] In addition, clean water and impurities fall into the water storage tank, and after being filtered by the filter screen, the clean water is stored in the water storage tank, realizing multiple recycling.

[0010] As a preferred technical solution of this utility model, the driving component includes a toothed disc arranged concentrically on the upper end of the driving rubber roller, a transmission belt meshing between the outer sides of the toothed discs, and an output motor provided on the moving plate, the output shaft of the output motor being concentrically connected to one of the toothed discs.

[0011] Using the above technical solution, the output motor drives the gear disc and the drive rubber roller to rotate, and the synchronous rotation of the drive rubber roller is achieved by the meshing transmission between the transmission belt and the gear disc.

[0012] As a preferred technical solution of this utility model, the lifting assembly includes a support frame located in the middle of the outer side of the moving plate. The upper end of the support frame is provided with a hydraulic push rod II. A crossbar is provided at the push rod of the hydraulic push rod II. A plurality of straight rods are provided at the lower end of the crossbar. The number of straight rods is equal to the number of mounting seats and they are connected one-to-one.

[0013] Using the above technical solution, the hydraulic push rod 2 pushes the horizontal bar, the vertical bar and the mounting base to move, so as to realize the synchronous lifting and lowering movement adjustment of multiple mounting bases.

[0014] As a preferred embodiment of this utility model, when the hydraulic push rod 2 is in a fully extended state, the mounting base is located in the gap between the rubber rollers.

[0015] By adopting the above technical solution, it is ensured that when the mounting base is moved to the bottom, the brush roller can perform vertical and comprehensive cleaning of the surface of the insulating glass, and the rubber scraper can perform vertical and comprehensive scraping of impurities and water stains on the surface of the insulating glass.

[0016] As a preferred embodiment of this utility model, the brush roller is provided with soft bristles on its outer side, which extend to the outer side of the drive rubber roller.

[0017] By adopting the above technical solution, it is ensured that the driving rubber roller can effectively contact the surface of the insulating glass.

[0018] As a preferred embodiment of the present invention, the water supply assembly includes a water pump located outside the water storage tank, a water pump inlet connected to a water pump pipe, the connection between the water pump pipe and the water storage tank being located below the filter screen, and a flexible hose connected to the water pump outlet, the other end of the flexible hose being connected to the straight pipe.

[0019] Using the above technical solution, the water pump operates, and by utilizing the interconnection between the water pump, water pipe, water storage tank, hose, straight pipe and nozzle, the water stored in the water storage tank is drawn out through the water pipe and sprayed out from the nozzle.

[0020] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0021] This double-sided cleaning machine for insulating glass units works by vertically placing the insulating glass unit onto rubber rollers. Based on the thickness of the insulating glass, a hydraulic push rod is adjusted to move a moving plate in opposite directions, causing the drive rubber rollers, brush rollers, and rubber scrapers on both sides to contact the two surfaces of the insulating glass. The drive assembly then coordinates to make the drive rubber rollers rotate synchronously, lifting and rotating the insulating glass unit for transport. During this vertical transport, a water supply assembly draws water from the storage tank and discharges it into a straight pipe, spraying it onto the surface of the insulating glass through nozzles. Simultaneously, a lifting assembly moves the mounting base up and down. During this lifting process, the drive motor rotates the brush rollers to clean the surface of the insulating glass, and the rubber scrapers adhere to the surface of the insulating glass to remove water stains and stubborn deposits. This multi-point cleaning of the insulating glass ensures effective cleaning.

[0022] In addition, clean water and impurities fall into the water storage tank, and after being filtered by the filter screen, the clean water is stored in the water storage tank, realizing multiple recycling. Attached Figure Description

[0023] Figure 1 This is a perspective view of the present invention;

[0024] Figure 2 This is a side view of the present invention;

[0025] Figure 3 This is a partial three-dimensional view of the structure of this utility model;

[0026] Figure 4 This utility model Figure 3 Side view;

[0027] Figure 5 This is a side perspective view of the present invention.

[0028] In the diagram: 1. Water tank; 2. Rubber roller; 3. Hydraulic push rod one; 4. Moving plate; 5. Drive rubber roller; 6. Gear disc; 7. Transmission belt; 8. Output motor; 9. Support frame; 10. Hydraulic push rod two; 11. Crossbar; 12. Straight rod; 13. Mounting base; 14. Drive motor; 15. Brush roller; 16. Rubber scraper; 17. Straight pipe; 18. Water pump; 19. Water suction pipe; 20. Hose; 21. Filter screen; 22. Nozzle. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1 to 5 The double-sided cleaning machine for insulating glass in this embodiment mainly includes a water tank 1, a rubber roller 2, a hydraulic push rod 3, a moving plate 4, a driving rubber roller 5, a driving assembly, a lifting assembly, a mounting base 13, a driving motor 14, a brush roller 15, a rubber scraper 16, a straight pipe 17, a nozzle 22, and a water supply assembly. The water tank 1 serves as the water storage and support component of the entire equipment, providing water for the cleaning process and supporting other structures.

[0031] The water storage tank 1 is rectangular in shape and made of stainless steel, which has good corrosion resistance and strength. Multiple rubber rollers 2 are rotatably installed between the front and rear sides of the water storage tank 1. These rubber rollers 2 are evenly distributed between the front and rear sides of the water storage tank 1 to support and transport the insulating glass. There are 10-20 rubber rollers 2. The rubber rollers 2 are made of high-quality rubber material, which has a certain elasticity and friction, and can ensure the stability of the insulating glass during the transportation process.

[0032] Hydraulic push rods 3 are fixedly installed on the middle of the front and rear sides of the water tank 1. The hydraulic push rods 3 are made of high-precision and high-stability hydraulic devices, which can accurately control the extension and retraction of the push rods. A movable plate 4 is fixedly connected to the push rod of the hydraulic push rod 3. The movable plate 4 is located above the rubber roller 2 and is slidably connected to the water tank 1. The front and rear sides of the upper surface of the water tank 1 are provided with sliding grooves for the movable plate 4 to move, so as to ensure that the movable plate 4 can move smoothly. Multiple drive rubber rollers 5 are rotatably installed on the opposite side of the movable plate 4. The number of drive rubber rollers 5 is equal to that of rubber roller 2 and they correspond one-to-one, so as to synchronously drive and support both sides of the insulating glass.

[0033] The drive assembly is mounted on the movable plate 4 and is used to drive the drive rubber rollers 5 to rotate synchronously. Specifically, a toothed disc 6 is fixed at the upper end of the drive rubber roller 5 with the same center. A transmission belt 7 meshes between the outer sides of the toothed discs 6. Tooth blocks that mesh with the toothed discs 6 are fixed at equal intervals on the inner side of the transmission belt 7. An output motor 8 is mounted and fixed on the upper surface of the movable plate 4. The output motor 8 is a motor with appropriate power and stable operation. Its output shaft is connected and fixed with the leftmost toothed disc 6 with the same center. When the output motor 8 starts, it drives the toothed disc 6 connected to it to rotate. Through the meshing transmission of the transmission belt 7, the synchronous rotation of all drive rubber rollers 5 is realized, thereby driving the insulating glass to move on the rubber roller 2.

[0034] The lifting assembly is installed on the movable plate 4 to drive the mounting base 13 to move up and down. The lifting assembly includes a support frame 9 fixed in the middle of the outer surface of the movable plate 4. The support frame 9 is made of sturdy metal material to provide stable support for subsequent components. A hydraulic push rod 10 is fixedly installed on the upper surface of the support frame 9. The hydraulic push rod 10 also uses a high-precision hydraulic device. A crossbar 11 is fixedly connected to the push rod of the hydraulic push rod 10. Multiple straight rods 12 are evenly fixed on the lower surface of the crossbar 11. The number of straight rods 12 is equal to that of the mounting base 13 and they are connected and fixed one by one. The straight rods 12 are connected and fixed to the upper surface of the mounting base 13. When the hydraulic push rod 10 extends or retracts, it drives the crossbar 11, straight rods 12 and mounting base 13 to move up and down synchronously. When the hydraulic push rod 10 is in the fully extended state, the mounting base 13 is located in the gap between the rubber rollers 2 to ensure that the brush roller 15 and the rubber scraper 16 can thoroughly clean the surface of the insulating glass.

[0035] Mounting base 13 is mounted on the lifting assembly, located between two adjacent drive rubber rollers 5. A drive motor 14 is mounted and fixed on the left side surface of mounting base 13. The drive motor 14 is a small, high-efficiency motor, and its output end is fixedly connected to a brush roller 15. The brush roller 15 rotates inside the mounting base 13. Soft bristles are evenly fixed on the outside of the brush roller 15, extending to the outside of the drive rubber roller 5 to ensure effective contact with the surface of the insulating glass for cleaning. A horizontally arranged rubber scraper 16 is fixed on the upper surface of the mounting base 13. The other end of the rubber scraper 16 is flush with the outer surface of the drive rubber roller 5, which can scrape away water stains and stubborn deposits on the surface of the insulating glass during the lifting process.

[0036] A straight pipe 17 is horizontally fixed on the inner side of the rear movable plate 4. The straight pipe 17 is located above the drive rubber roller 5. Multiple nozzles 22 are connected at equal intervals at the lower end of the straight pipe 17. The number of nozzles 22 is not less than thirty. The nozzles 22 are selected to have good atomization effect and can spray water evenly on the surface of the insulating glass.

[0037] A water supply assembly is provided on the water storage tank 1. The water supply assembly is used to discharge the filtered water in the water storage tank 1 into the straight pipe 17. Specifically, a water pump 18 is fixed on the left side of the water storage tank 1. The water pump 18 is a water pump with appropriate flow rate and head. A water pump pipe 19 is connected to the water inlet of the water pump 18. The connection between the water pump pipe 19 and the water storage tank 1 is located below the filter screen 21. The filter screen 21 is made of stainless steel with a fine mesh structure and is installed inside the water storage tank 1 for filtration. Water and impurities that fall into the water storage tank 1 during the cleaning process are stored in the water storage tank 1 for multiple recycling. Activated carbon particles are evenly spread on the filter screen 21 to adsorb impurities and improve the filtration effect. A hose 20 is connected to the drain port of the water pump 18. The other end of the hose 20 is connected to the straight pipe 17. When the water pump 18 is working, the filtered water in the water storage tank 1 is drawn out through the water pump pipe 19, discharged into the straight pipe 17 through the hose 20, and then sprayed out through the nozzle 22.

[0038] This double-sided cleaning machine for insulating glass is equipped with a controller, which controls the operation of hydraulic push rod 1 (3), hydraulic push rod 2 (10), output motor 8, drive motor 14, and water pump 18.

[0039] Usage steps,

[0040] Equipment preparation: Check that all parts of the equipment are securely installed and that the hydraulic and electrical systems are functioning properly. Pour an appropriate amount of clean water into water tank 1.

[0041] Placing the insulating glass: Place the insulating glass to be cleaned vertically on the rubber roller 2. According to the thickness of the insulating glass, control the hydraulic push rod 3 through the operation panel to push the moving plate 4 to move in opposite directions, so that the driving rubber roller 5, brush roller 15 and rubber scraper 16 on both sides contact the two sides of the insulating glass and adjust to the appropriate contact pressure.

[0042] Start the equipment: Start the output motor 8 to drive the rubber roller 5 to rotate synchronously, so that the insulating glass can be conveyed on the rubber roller 2. At the same time, start the water pump 18 to draw the filtered water in the water storage tank 1 out through the water pumping pipe 19, discharge it into the straight pipe 17 through the hose 20, and then spray it out through the nozzle 22 to spray the surface of the insulating glass.

[0043] Cleaning process: Start the hydraulic push rod 10 to drive the mounting base 13 to move up and down. During the lifting process, drive motor 14 drives brush roller 15 to rotate and clean the surface of the insulating glass. At the same time, rubber scraper 16 adheres to the surface of the insulating glass to scrape off water stains and stubborn attachments.

[0044] Cleaning complete: After the insulating glass has been cleaned and passed through the equipment, turn off the output motor 8, drive motor 14 and water pump 18, check the water level and water cleanliness in the water storage tank 1, and change the water if necessary.

[0045] All components of this equipment are made of high-quality materials to ensure its durability and stability. The water tank 1 is made of stainless steel, which has good corrosion resistance and strength, and can store water for a long time without rusting. The rubber roller 2 and the drive rubber roller 5 are made of high-quality rubber material, which has a certain degree of elasticity and friction, ensuring the stability of the insulating glass during the transportation process and reducing damage to the glass surface. The hydraulic push rod 1 3 and the hydraulic push rod 2 10 are made of high-precision and high-stability hydraulic devices, which can accurately control the extension and retraction of the push rods and ensure the accurate movement of each component of the equipment. The output motor 8 and the drive motor 14 are motors with appropriate power and stable operation, which can provide sufficient power to drive the rotation of the rubber roller and the brush roller. The straight pipe 17 and the nozzle 22 are made of corrosion-resistant materials, such as stainless steel or plastic, to ensure that they will not rust or be damaged under the action of water. At the same time, the nozzle 22 has a good atomization effect, which can evenly spray water onto the surface of the insulating glass. The filter screen 21 is made of stainless steel with a fine mesh structure, which can effectively filter impurities in the water and ensure the cleanliness of the water used in circulation.

[0046] Through the detailed structural design, positional connection relationships, usage steps, system control, and selection of structural materials, this double-sided cleaning machine for insulating glass can achieve multi-point cleaning of insulating glass, effectively removing stubborn impurities and water stains from the glass surface, ensuring cleaning results, while realizing water recycling, reducing production costs, and possessing high practical value and market promotion prospects.

[0047] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double-sided cleaning machine for insulating glass, comprising a water tank, characterized in that, The water storage tank has multiple rotatable rubber rollers between its front and rear sides. A hydraulic push rod is provided in the middle of the front and rear sides of the water storage tank. A movable plate is provided at the push rod of the hydraulic push rod. The movable plate is located above the rubber rollers and slides with the water storage tank. Multiple drive rubber rollers are rotatable on the opposite side of the movable plate. The number of drive rubber rollers is equal to that of the rubber rollers and they correspond one-to-one. A drive assembly is provided on the movable plate. The drive assembly drives the drive rubber rollers to rotate synchronously. The movable plate is equipped with a lifting assembly, which is equipped with multiple mounting seats. The mounting seats are located between two adjacent drive rubber rollers. A drive motor is provided on the outside of the mounting seat. A brush roller is provided at the output end of the drive motor. The brush roller rotates inside the mounting seat. A horizontally arranged rubber scraper is provided at the upper end of the mounting seat. The other end surface of the rubber scraper is flush with the outer surface of the drive rubber roller. One of the movable plates has a straight pipe on its inner side, which is located above the drive rubber roller. Multiple nozzles are connected at equal intervals at the lower end of the straight pipe. A filter screen is installed in the water tank, and a water supply assembly is provided on the water tank. The water supply assembly discharges the filtered water into the straight pipe.

2. The double-sided cleaning machine for insulating glass according to claim 1, characterized in that: The drive assembly includes a toothed disc co-centered on the upper end of the drive rubber roller, with a drive belt meshing between the outer sides of the toothed discs, and an output motor on the moving plate, the output shaft of which is co-centered with one of the toothed discs.

3. The double-sided cleaning machine for insulating glass according to claim 1, characterized in that: The lifting assembly includes a support frame located in the middle of the outer side of the movable plate. The upper end of the support frame is provided with a hydraulic push rod II. A crossbar is provided at the push rod of the hydraulic push rod II. A plurality of straight rods are provided at the lower end of the crossbar. The number of straight rods is equal to the number of mounting seats and they are connected one-to-one.

4. The double-sided cleaning machine for insulating glass according to claim 3, characterized in that: When the second hydraulic push rod is in its fully extended state, the mounting base is located in the gap between the rubber rollers.

5. The double-sided cleaning machine for insulating glass according to claim 1, characterized in that: The brush roller is provided with soft bristles on its exterior, which extend to the outer side of the drive rubber roller.

6. The double-sided cleaning machine for insulating glass according to claim 1, characterized in that: The water supply assembly includes a water pump located outside the water storage tank, a water pump inlet connected to a water pump pipe, the connection between the water pump pipe and the water storage tank located below the filter screen, and a flexible hose connected to the water pump outlet, the other end of the flexible hose being connected to the straight pipe.

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