A rail-pulling stamping line connection production line
Patent Information
- Application Number
- CN202521892480.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-03
AI Technical Summary
[0002]拉轨冲压联线产线的背景技术源于传统冲压生产中多设备独立运行、人工干预频繁、能耗高且效率低下的痛点,例如,传统滑轨生产需四台独立冲压设备分别完成冲孔、折尾、锁口、冲挂钩等工序,需多名工人操作且能耗难以控制,此外,传统串联冲压线采用交替间歇运转方式,存在时间浪费严重、生产率低的问题;
[0016] 1. By setting the motor box to drive the electromagnetic suction block to rotate 180 degrees, the workpiece is automatically placed, which reduces the use of manual labor and improves the convenience of using the device. By setting the flipper to stack the workpieces, the device can transport the workpieces more neatly and is less prone to deviation, thus improving the stability of the device during use.
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Figure CN224687777U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rail processing machinery, and in particular to a rail stamping production line. Background Technology
[0002] The background technology of the rail drawing and stamping production line stems from the pain points of traditional stamping production, such as multiple independent equipment operation, frequent manual intervention, high energy consumption and low efficiency. For example, traditional rail drawing production requires four independent stamping machines to complete processes such as punching, tail bending, locking, and hook punching, which requires multiple workers to operate and energy consumption is difficult to control. In addition, traditional serial stamping lines adopt an alternating intermittent operation mode, which results in serious time waste and low productivity.
[0003] In existing rail-drawing stamping production lines, materials are manually collected and fed into a feeding frame, then manually placed into the stamping conveyor belt by a material handler, and finally collected and fed back into the feeding frame after stamping. The whole process is time-consuming and labor-intensive. Therefore, we propose a rail-drawing stamping production line. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a rail-guided stamping production line that does not require manual material placement or material turnover. Through the steering mechanism, the material can be automatically placed by rotating the central rail, which can save a lot of manpower.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0006] A rail-drawing stamping production line includes a discharge mechanism, a transfer mechanism fixedly installed on the upper side of the discharge mechanism, a steering mechanism fixedly connected to the front end of the discharge mechanism, and a stamping mechanism fixedly connected to the outer side of the steering mechanism.
[0007] The steering mechanism includes a support platform. A motor housing two is installed on the inner right side of the support platform. A lead screw two is connected to the front end of the motor housing two. The lead screw two passes through and is movably connected to the movable block two. A motor housing three is connected to the upper middle part of the movable block two. An electromagnetic suction block two is fixedly connected to the upper end of the motor housing three. By setting the motor housing three to drive the electromagnetic suction block two to rotate half a revolution, the workpiece can be automatically placed, which can reduce manual use and improve the convenience of using the device.
[0008] Furthermore, the discharge mechanism includes a discharge box, a guide rail is provided at the center of the front end of the discharge box, a control box is installed on the outer side of the discharge box, a base is provided on the front side of the discharge box, a pusher is installed on the upper right side of the base, a conveyor belt is provided on the upper end of the base and to the left of the pusher, a flipper is provided on the upper end of the base and to the left of the conveyor belt, and a limit groove is provided on the inner side of the inner end of the base. By setting the flipper, the workpieces are stacked neatly, making the device more orderly when transferring the workpieces, less prone to deviation, and improving the stability of the device during use.
[0009] Furthermore, the transfer mechanism includes a support frame, with a motor housing fixedly connected to the outer right side of the support frame. A lead screw is connected to the front end of the motor housing, and the lead screw passes through and is movably connected to a movable block. A connecting arm is fixedly connected to the outer end of the movable block, and an electromagnetic suction block is fixedly connected to the lower end of the connecting arm. By setting the electromagnetic suction block, the workpiece can be freely loaded and unloaded, making the transfer of workpieces more flexible and improving the flexibility and efficiency of the device during use.
[0010] Furthermore, the stamping mechanism includes a support cabinet, a second conveyor belt is provided on the inner side of the upper end of the support cabinet, a transfer frame is fixedly connected to the upper side of the support cabinet, a stamping box is provided in the middle of the upper end of the support cabinet, and a receiving box is connected to the end of the support cabinet. By setting up the receiving box to collect the processed workpieces, the workpieces are less likely to be blocked, thus improving the continuity of the processing and production of the device.
[0011] Furthermore, the left side of the support frame is fixedly connected to the upper left side of the base, and the right side of the support frame is fixedly connected to the upper right side of the support platform.
[0012] Furthermore, the support platform is fixedly connected to the front end side of the base.
[0013] Furthermore, the movable block one and movable block two can be translated by the rotation of lead screw one and lead screw two.
[0014] Furthermore, one end of the transfer frame is fixedly connected to the upper side of the support cabinet and the other end is fixedly connected to the upper side of the support platform.
[0015] In summary, this utility model has the following beneficial effects:
[0016] 1. By setting the motor box to drive the electromagnetic suction block to rotate 180 degrees, the workpiece is automatically placed, which reduces the use of manual labor and improves the convenience of using the device. By setting the flipper to stack the workpieces, the device can transport the workpieces more neatly and is less prone to deviation, thus improving the stability of the device during use.
[0017] 2. By setting up a receiving box to collect the processed workpieces, the workpieces are less likely to become clogged, thus improving the continuity of the equipment's processing and production. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure in this embodiment;
[0019] Figure 2 This is a three-dimensional structural diagram of the discharge mechanism in this embodiment;
[0020] Figure 3 This is a three-dimensional structural diagram of the entire transit material in this embodiment;
[0021] Figure 4 This is a three-dimensional structural diagram of the stamping mechanism in this embodiment;
[0022] Figure 5 This is a schematic diagram of the planar structure of the steering mechanism in this embodiment.
[0023] In the diagram, 1. Discharge mechanism; 101. Discharge box; 102. Guide rail; 103. Control box; 104. Base; 105. Pusher; 106. Conveyor belt one; 107. Tilter; 108. Limiting groove; 2. Transfer mechanism; 201. Support frame; 202. Motor box one; 203. Lead screw one; 204. Movable block one; 205. Connecting arm; 206. Electromagnetic suction block one; 3. Steering mechanism; 301. Support platform; 302. Motor box two; 303. Lead screw two; 304. Movable block two; 305. Motor box three; 306. Electromagnetic suction block two; 4. Stamping mechanism; 401. Support cabinet; 402. Conveyor belt two; 403. Transfer frame; 404. Stamping box; 405. Receiving box. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to the accompanying drawings.
[0025] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.
[0026] Reference Figure 1-4 As shown, a preferred embodiment of the present invention is a rail stamping production line, including a discharge mechanism 1, a transfer mechanism 2 fixedly installed on the upper side of the discharge mechanism 1, a steering mechanism 3 fixedly connected to the front end of the discharge mechanism 1, and a stamping mechanism 4 fixedly connected to the outer side of the steering mechanism 3.
[0027] The steering mechanism 3 includes a support platform 301. A motor housing 302 is installed on the right inner end of the support platform 301. A lead screw 303 is connected to the front end of the motor housing 302. The lead screw 303 passes through and is movably connected to the movable block 304. A motor housing 305 is connected to the middle of the upper end of the movable block 304. An electromagnetic suction block 306 is fixedly connected to the upper end of the motor housing 305. The support platform 301 is fixedly connected to the front side of the base 104. By setting the motor housing 305 to drive the electromagnetic suction block 306 to rotate 180 degrees, the workpiece can be automatically placed, which can reduce manual use and improve the convenience of using the device.
[0028] Reference Figure 1-2 As shown, the discharge mechanism 1 includes a discharge box 101. A guide rail 102 is provided at the center of the front end of the discharge box 101. A control box 103 is installed on the outer side of the discharge box 101. A base 104 is provided on the front side of the discharge box 101. A pusher 105 is installed on the upper right side of the base 104. A conveyor belt 106 is provided on the upper end of the base 104 and to the left of the pusher 105. A flipper 107 is provided on the upper end of the base 104 and to the left of the conveyor belt 106. A limit groove 108 is provided on the inner side of the inner end of the base 104. By setting the flipper 107, the workpieces are stacked neatly, making the workpieces more orderly when the device transfers them, less prone to deviation, and improving the stability of the device during use.
[0029] Reference Figure 1-3 As shown, the transfer mechanism 2 includes a support frame 201. A motor housing 202 is fixedly connected to the right side of the outer end of the support frame 201. A lead screw 203 is connected to the front end of the motor housing 202. The lead screw 203 passes through and is movably connected to a movable block 204. A connecting arm 205 is fixedly connected to the outer end of the movable block 204. An electromagnetic suction block 206 is fixedly connected to the lower end of the connecting arm 205. The left side of the support frame 201 is fixedly connected to the upper left side of the base 104, and the right side of the support frame 201 is fixedly connected to the upper right side of the support platform 301. The movable block 204 and the movable block 304 can be translated by the rotation of the lead screw 203 and the lead screw 303. By setting the electromagnetic suction block 206, the workpiece can be freely put in and taken out, making the transfer of workpieces more flexible and improving the flexibility and efficiency of the device.
[0030] Reference Figure 1-5As shown, the stamping mechanism 4 includes a support cabinet 401. A conveyor belt 402 is provided on the inner side of the upper end of the support cabinet 401. A transfer frame 403 is fixedly connected to the upper side of the support cabinet 401. A stamping box 404 is provided in the middle of the upper end of the support cabinet 401. A receiving box 405 is connected to the end of the support cabinet 401. One end of the transfer frame 403 is fixedly connected to the upper side of the support cabinet 401 and the other end is fixedly connected to the upper side of the support platform 301. By setting up the receiving box 405 to collect the processed workpieces, the workpieces are less likely to be blocked, thus improving the continuity of the processing and production of the device.
[0031] Specific implementation process: The workpiece to be processed is sent out from the discharge box 101 and transported to the base 104 via the guide rail 102 at the front middle. The pusher 105 on the base 104 pushes the workpiece toward the conveyor belt 106. During the process, the flipper 107 aligns the workpiece, and the limiting groove 108 acts as a limit to ensure that the workpiece rotates and is transported neatly without deviation. Then, the motor box 202 drives the lead screw 203 to rotate, which drives the movable block 204 and the connecting arm 205 to move horizontally. The electromagnetic suction block 206 at the lower end of the connecting arm 205 transfers the workpiece on the conveyor belt 106 to the upper end of the electromagnetic suction block 306 through the suction and release action. After block 2 306 adsorbs the workpiece, motor housing 2 302 drives lead screw 2 303 to rotate, causing movable block 2 304 to drive motor housing 305 and electromagnetic suction block 2 306 to move and adjust their position. At the same time, motor housing 305 drives electromagnetic suction block 2 306 to rotate 180 degrees, completing the automatic placement and adjustment of the workpiece. The adjusted workpiece is transported to conveyor belt 2 402 through transfer frame 403. Conveyor belt 2 402 transports the workpiece to the stamping box 404 in the upper middle for processing. After processing, the workpiece continues to be transported by conveyor belt 2 402 and finally enters the receiving box 405 at the end of support cabinet 401 for collection, ensuring continuous production.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A rail-drawing stamping production line, characterized in that: It includes a discharge mechanism (1), a transfer mechanism (2) is fixedly installed on the upper side of the discharge mechanism (1), a steering mechanism (3) is fixedly connected to the front end of the discharge mechanism (1), and a stamping mechanism (4) is fixedly connected to the outer side of the steering mechanism (3). The steering mechanism (3) includes a support platform (301). A motor housing (302) is installed on the right side of the inner end of the support platform (301). A lead screw (303) is connected to the front end of the motor housing (302). The lead screw (303) passes through and is movably connected to the movable block (304). A motor housing (305) is connected to the middle of the upper end of the movable block (304). An electromagnetic suction block (306) is fixedly connected to the upper end of the motor housing (305).
2. The rail-drawing stamping production line according to claim 1, characterized in that: The discharge mechanism (1) includes a discharge box (101), a guide rail (102) is provided at the middle of the front end of the discharge box (101), a control box (103) is installed on the outer side of the discharge box (101), a base (104) is provided on the front side of the discharge box (101), a pusher (105) is installed on the upper right side of the base (104), a conveyor belt (106) is provided on the upper end of the base (104) and to the left of the pusher (105), a flipper (107) is provided on the upper end of the base (104) and to the left of the conveyor belt (106), and a limit groove (108) is provided on the inner side of the inner end of the base (104).
3. The rail-drawing stamping production line according to claim 2, characterized in that: The transfer mechanism (2) includes a support frame (201). A motor housing (202) is fixedly connected to the right side of the outer end of the support frame (201). A lead screw (203) is connected to the front end of the motor housing (202). The lead screw (203) passes through and is movably connected to the movable block (204). A connecting arm (205) is fixedly connected to the outer end of the movable block (204). An electromagnetic suction block (206) is fixedly connected to the lower end of the connecting arm (205).
4. The rail-drawing stamping production line according to claim 1, characterized in that: The stamping mechanism (4) includes a support cabinet (401), a second conveyor belt (402) is provided on the inner side of the upper end of the support cabinet (401), a transfer frame (403) is fixedly connected to the upper side of the support cabinet (401), a stamping box (404) is provided in the middle of the upper end of the support cabinet (401), and a receiving box (405) is connected to the end of the support cabinet (401).
5. A rail-drawing stamping production line according to claim 3, characterized in that: The left side of the support frame (201) is fixedly connected to the upper left side of the base (104), and the right side of the support frame (201) is fixedly connected to the upper right side of the support platform (301).
6. The rail-drawing stamping production line according to claim 2, characterized in that: The support platform (301) is fixedly connected to the front end side of the base (104).
7. A rail-drawing stamping production line according to claim 3, characterized in that: The movable block one (204) and movable block two (304) can be translated by the rotation of lead screw one (203) and lead screw two (303).
8. The rail-drawing stamping production line according to claim 4, characterized in that: One end of the transfer frame (403) is fixedly connected to the upper side of the support cabinet (401), and the other end is fixedly connected to the upper side of the support platform (301).