A brake disc casting riser cutting guide

Abstract

The utility model relates to brake pad processing equipment technical field discloses a kind of brake disc casting riser cutting guider, including machine body, the inside of machine body is provided with guiding component, the inside of machine body is provided with pneumatic clamping jaw, the guiding component includes outer gear ring one, gear one and electric telescopic handle, the outer gear ring one inner wall is fixedly connected with bridge, the bridge outer wall is rotatably connected in the inner wall of machine body, the bridge inner wall is slidably connected with moving block, the electric telescopic handle output end is fixedly connected in the outer wall of moving block, the inner wall is slidably connected with transmission rod, the transmission rod one end is provided with connecting component. In the utility model, guiding component moves block along bridge by electric telescopic handle drive sliding, simultaneously, outer gear ring and gear drive bridge whole rotation, so that saw blade can be along brake disc outer wall annular cutting riser, the structure can be accurate cutting different diameter brake disc's riser by machine interlocking, significantly improve cutting accuracy and efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of brake pad processing equipment, and in particular to a brake disc casting riser cutting guide. Background Technology

[0002] In the brake disc casting production process, the riser is a key structure for feeding molten metal and needs to be precisely removed in subsequent processing. Traditional riser cutting relies on manual operation, which has problems such as cutting trajectory deviation and uneven cut, which can easily lead to damage to the working surface of the brake disc or dimensional deviation. Therefore, developing a guide device that can be adapted to brake discs of different specifications and realize automated and precise riser removal is of great significance for improving product quality and production efficiency.

[0003] Currently, manual operation using handheld electric cutting tools is common. Workers place the brake disc on a simple fixture, hold an angle grinder or pneumatic saw with both hands, and manually cut the riser along the outer contour of the brake disc based on experience. During the cutting process, the worker visually positions the tool and relies on arm strength to control the tool's feed trajectory and cutting depth.

[0004] However, manual operation has its drawbacks. Cutting accuracy and efficiency heavily depend on the operator's skill level. Hand tremors can easily cause the cut to deviate, resulting in riser residue or damage to the brake disc substrate, requiring secondary repairs. Furthermore, when switching between brake discs of different diameters, the workpiece position must be readjusted and the cutting path manually calibrated. Frequent positioning operations reduce production efficiency, while operating heavy hand tools increases the labor intensity of workers. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a brake disc casting riser cutting guide, which aims to improve the problem of unstable quality when manually cutting risers.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a brake disc casting riser cutting guide, comprising a body, wherein a guide assembly is provided inside the body, and a pneumatic gripper is provided inside the body;

[0007] The guiding assembly includes an external gear ring, a gear, and an electric telescopic rod. The external gear ring and the gear are both located inside the machine body and are meshed together. A bridge is fixedly connected to the inner wall of the external gear ring, and the outer wall of the bridge is rotatably connected to the inner wall of the machine body. A moving block is slidably connected to the inner wall of the bridge. The electric telescopic rod is located inside the bridge, and its output end is fixedly connected to the outer wall of the moving block. A transmission rod is slidably connected to the inner wall of the transmission rod, and a connecting assembly is provided at one end of the transmission rod.

[0008] Furthermore, the connecting assembly includes a locking rod, a sliding sleeve is fitted at one end of the transmission rod, a connecting block two is fixedly connected to one end of the transmission rod, a slider is slidably connected to the inner wall of the connecting block two, one end of the locking rod is fixedly connected to the outer wall of the slider, a saw blade is provided inside the sliding sleeve, and the locking rod is engaged in the saw blade slot.

[0009] Furthermore, a sliding rod is fixedly connected to the inner wall of the sliding sleeve, a sliding groove hole is opened through the inside of the sliding block, and the outer wall of the sliding rod is slidably connected to the inner wall of the sliding groove hole.

[0010] Furthermore, a spring is fitted on one end of the outer wall of the transmission rod, and one end of the spring is fixedly connected to the inner wall of the sliding sleeve. A spring is fitted on the outer wall of the slider, and one end of the spring is fixedly connected to the outer wall of the connecting block.

[0011] Furthermore, a rotating shaft is rotatably connected to the inner wall of the moving block, and an oscillating plate is fixedly connected to the outer wall of the rotating shaft. A metal pin is slidably connected to one end of the oscillating plate, and the outer wall of the metal pin is rotatably connected to the inner wall of the transmission rod.

[0012] Furthermore, a motor three is provided on the upper surface of the moving block, and the output end of the motor three is fixedly connected to one end of the rotating shaft. A motor one is provided inside the machine body, and the output end of the motor one is fixedly connected to the inner wall of the gear one.

[0013] Furthermore, an external gear ring II is provided inside the machine body, and a gear II is provided inside the machine body. The external gear ring II is meshed with the gear II. A motor II is provided inside the machine body, and the output end of the motor II is fixedly connected to the inner wall of the gear II.

[0014] Furthermore, a connecting block is fixedly connected to the inner wall of the external gear ring, and two rollers are rotatably connected to the inner wall of the connecting block. One end of the outer wall of the saw blade is slidably connected between the two rollers.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the guide assembly drives the moving block to slide along the bridge frame via an electric telescopic rod, thereby driving the transmission rod and saw blade to achieve radial feed. At the same time, the meshing transmission between the external gear ring and the gear can drive the bridge frame to rotate as a whole, so that the saw blade can cut the riser in an annular shape along the outer wall of the brake disc. This structure eliminates the need for operators to manually cut the riser and repeatedly adjust the workpiece position. Through internal linkage, risers of brake discs of different diameters can be accurately cut, significantly improving cutting accuracy and efficiency while reducing labor intensity.

[0017] 2. In this utility model, the connecting component adopts a spring-pressed clamping rod structure. When installing the saw blade, the saw blade is inserted into the sliding sleeve, and the clamping rod automatically engages with the saw blade hole groove under the action of the spring to complete the locking. When disassembling, pulling the sliding sleeve will pull out the clamping rod to quickly release the saw blade. This design realizes the quick installation and disassembly of the saw blade, solves the problem of traditional bolt fixing requiring tools and taking a long time, improves replacement efficiency and reduces equipment downtime. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a brake disc casting riser cutting guide proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the external gear ring structure of a brake disc casting riser cutting guide proposed in this utility model;

[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 This is a schematic diagram of the external gear ring structure of a brake disc casting riser cutting guide proposed in this utility model;

[0022] Figure 5 for Figure 4 Enlarged view of point B in the middle;

[0023] Figure 6 for Figure 4 Enlarged diagram of point C in the middle.

[0024] Legend:

[0025] 1. Machine body; 2. External gear ring one; 3. Gear one; 4. Motor one; 5. External gear ring two; 6. Gear two; 7. Motor two; 8. Pneumatic gripper; 9. Connecting block one; 10. Roller; 11. Electric telescopic rod; 12. Motor three; 13. Moving block; 14. Rotating shaft; 15. Vibrating plate; 16. Metal pin; 17. Transmission rod; 18. Sliding sleeve; 19. Spring one; 20. Saw blade; 21. Connecting block two; 22. Sliding rod; 23. Sliding block; 24. Locking rod; 25. Slide groove hole; 26. Spring two; 27. Bridge frame. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Reference Figures 1-4 This utility model provides an embodiment of a brake disc casting riser cutting guide, comprising a body 1 as the main frame, a guide assembly inside the body 1, and a pneumatic gripper 8 inside the body 1 to automatically clamp and fix the brake disc. The guide assembly includes an external gear ring 2, a gear 3, and an electric telescopic rod 11. The external gear ring 2 is located inside the body 1 to provide a circular motion trajectory, and the gear 3 is located inside the body 1 to transmit power to the external gear ring 2. The external gear ring 2 and the gear 3 are meshed together. A bridge frame 27 is fixedly connected to the inner wall of the external gear ring 2 to support the cutting mechanism. The outer wall of the bridge frame 27 is rotatably connected to the inner wall of the body 1. A moving block 13 is slidably connected to the inner wall of the bridge frame 27 and can move radially along the bridge frame 27. The electric telescopic rod 11 is located inside the bridge frame 27. The output end of the electric telescopic rod 11 is fixedly connected to the outer wall of the moving block 13 to push the moving block 13 to move radially. A transmission rod 17 is slidably connected to the inner wall, and a connecting assembly is provided at one end of the transmission rod 17.

[0028] Reference Figures 1-6The connecting assembly includes a locking lever 24 for locking the saw blade 20; a sliding sleeve 18 is fitted onto one end of a transmission rod 17, which can be manually and quickly unlocked by pulling down; a connecting block 21 is fixedly connected to one end of the transmission rod 17; a slider 23 is slidably connected to the inner wall of the connecting block 21; the slider 23 connects the sliding sleeve 18 and the locking mechanism; one end of the locking lever 24 is fixedly connected to the outer wall of the slider 23; a cutting riser for the saw blade 20 is provided inside the sliding sleeve 18; the locking lever 24 engages in the slot of the saw blade 20; and a sliding rod 22 is fixedly connected to the inner wall of the sliding sleeve 18 to provide a guide for the slider 23. The slider 23 has a through groove 25. The outer wall of the slider 22 is slidably connected to the inner wall of the groove 25. When the slider 22 moves down with the sliding sleeve 18, the groove 25 can drive the locking rod 24 to move laterally out of the saw blade 20 slot. One end of the transmission rod 17 is fitted with a spring 19, and one end of the spring 19 is fixedly connected to the inner wall of the sliding sleeve 18. The outer wall of the slider 23 is fitted with a spring 26 to provide locking force for the locking rod 24. One end of the spring 26 is fixedly connected to the outer wall of the connecting block 21. The inner wall of the moving block 13 is rotatably connected to a rotating shaft 14 to transmit rotation. The rotating shaft 14 is fixedly connected to the outer wall of an oscillating plate 15, which converts the rotation into a longitudinal oscillating motion. A metal pin 16 is slidably connected to one end of the oscillating plate 15, connecting the oscillating plate 15 and the transmission rod 17. The outer wall of the metal pin 16 is rotatably connected to the inner wall of the transmission rod 17. A motor 3 12 is mounted on the upper surface of the moving block 13 to provide oscillation power. The output end of the motor 3 12 is fixedly connected to one end of the rotating shaft 14. Inside the machine body 1, a motor 4 provides rotational power to the external gear ring 2. The output end of the motor 4 is fixedly connected to the inner wall of the gear ring 3. The machine body 1 has an external gear ring 2 5 inside and a gear 2 6 inside. The external gear ring 2 5 and the gear 2 6 are meshed and connected. The machine body 1 has a motor 2 7 inside. The output end of the motor 2 7 is fixedly connected to the inner wall of the gear 2 6. The inner wall of the external gear ring 2 5 is fixedly connected to a connecting block 1 9. The inner wall of the connecting block 1 9 is rotatably connected to two rollers 10 to support and guide the saw blade 20. One end of the outer wall of the saw blade 20 is slidably connected between the two rollers 10. The lower end of the saw blade 20 rotates synchronously with the external gear ring 2 5 to ensure that the upper and lower ends of the saw blade 20 are always perpendicular.

[0029] Working principle: When this brake disc casting riser cutting guide is needed, first place the brake disc inside the machine body 1 and hold it in place by the pneumatic gripper 8. Start the motor 4 to drive the gear 3 to mesh with the external gear ring 2, causing the bridge frame 27 on the inner wall of the external gear ring 2 to rotate as a whole. At the same time, the electric telescopic rod 11 pushes the moving block 13 inside the bridge frame 27 to slide radially. The motor 3 12 on the moving block 13 drives the rotating shaft 14 to drive the oscillating plate 15 to swing. The oscillating plate 15 transmits the oscillation force to the transmission rod 17 through the metal pin 16. The sliding sleeve 18 at the end of the transmission rod 17 is under the action of the spring 19. To buffer vibration, when installing the saw blade 20, it is inserted into the sliding sleeve 18. The slider 23 inside the connecting block 21 is pushed by the spring 26, causing the locking rod 24 to slide along the sliding rod 22 and insert into the slot of the saw blade 20. The sliding rod 22 and the sliding groove hole 25 of the slider 23 cooperate to guide it. The other end of the saw blade 20 is supported by the connecting block 9 on the inner wall of the outer gear ring 25. The motor 27 drives the gear 26 to rotate the outer gear ring 25, which drives the two rollers 10 on the connecting block 19 to tension the saw blade 20. During the cutting process, the combined motion of the bridge frame 27 rotating and the moving block 13 radially feeding drives the saw blade 20 to accurately circumferentially cut the riser along the outer edge of the brake disc.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A brake disc casting riser cutting guide, comprising a body (1), characterized in that: The machine body (1) is provided with a guide assembly inside, and the machine body (1) is provided with a pneumatic gripper (8); The guiding assembly includes an external gear ring (2), a gear (3), and an electric telescopic rod (11). The external gear ring (2) is located inside the body (1), and the gear (3) is located inside the body (1). The external gear ring (2) and the gear (3) are meshed together. A bridge frame (27) is fixedly connected to the inner wall of the external gear ring (2). The outer wall of the bridge frame (27) is rotatably connected to the inner wall of the body (1). A moving block (13) is slidably connected to the inner wall of the bridge frame (27). The electric telescopic rod (11) is located inside the bridge frame (27). The output end of the electric telescopic rod (11) is fixedly connected to the outer wall of the moving block (13). A transmission rod (17) is slidably connected to the inner wall. A connecting component is provided at one end of the transmission rod (17).

2. The brake disc casting riser cutting guide according to claim 1, characterized in that: The connecting assembly includes a locking rod (24), a sliding sleeve (18) is fitted at one end of the transmission rod (17), a connecting block two (21) is fixedly connected at one end of the transmission rod (17), a slider (23) is slidably connected to the inner wall of the connecting block two (21), one end of the locking rod (24) is fixedly connected to the outer wall of the slider (23), a saw blade (20) is provided inside the sliding sleeve (18), and the locking rod (24) is engaged in the slot of the saw blade (20).

3. A brake disc casting riser cutting guide according to claim 2, characterized in that: The inner wall of the sliding sleeve (18) is fixedly connected to a sliding rod (22), and the sliding block (23) has a through groove hole (25) inside. The outer wall of the sliding rod (22) is slidably connected to the inner wall of the groove hole (25).

4. A brake disc casting riser cutting guide according to claim 3, characterized in that: A spring (19) is sleeved on one end of the outer wall of the transmission rod (17), and one end of the spring (19) is fixedly connected to the inner wall of the sliding sleeve (18). A spring (26) is sleeved on the outer wall of the slider (23), and one end of the spring (26) is fixedly connected to the outer wall of the connecting block (21).

5. A brake disc casting riser cutting guide according to claim 1, characterized in that: The inner wall of the moving block (13) is rotatably connected to a rotating shaft (14), and the outer wall of the rotating shaft (14) is fixedly connected to an oscillating plate (15). One end of the oscillating plate (15) is slidably connected to a metal pin (16), and the outer wall of the metal pin (16) is rotatably connected to the inner wall of the transmission rod (17).

6. A brake disc casting riser cutting guide according to claim 5, characterized in that: The upper surface of the moving block (13) is provided with a motor three (12), the output end of the motor three (12) is fixedly connected to one end of the rotating shaft (14), and the inside of the machine body (1) is provided with a motor one (4), the output end of the motor one (4) is fixedly connected to the inner wall of the gear one (3).

7. A brake disc casting riser cutting guide according to claim 2, characterized in that: The machine body (1) is provided with an external gear ring (5) and a gear (6) inside the machine body (1). The external gear ring (5) and the gear (6) are meshed and connected. The machine body (1) is provided with a motor (7) inside the machine body (1). The output end of the motor (7) is fixedly connected to the inner wall of the gear (6).

8. A brake disc casting riser cutting guide according to claim 7, characterized in that: The inner wall of the external gear ring 2 (5) is fixedly connected to the connecting block 1 (9), and the inner wall of the connecting block 1 (9) is rotatably connected to two rollers (10). One end of the outer wall of the saw blade (20) is slidably connected between the two rollers (10).

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