Self-help tilting device for ladle car

Abstract

The utility model relates to the technical field of ladle car unloading, specifically to a self-help power tilting device for ladle car, including car body, supporter, connector, material bucket, runner and pouring device, the runner rotates the connection in the lower end of car body, the supporter installs the surface at car body, the connector fixed surface is connected at car body, the material bucket installs the surface at car body, the pouring device installs the surface at car body, the pouring device includes installation ring and second fixed block, the installation ring fixed connection is in the outer surface of material bucket, second fixed block fixed connection is in the upper surface of car body, second fixed block's inside installation has second rotating head. The utility model, through setting up pouring device, has realized the efficient, synchronous pouring of the slag in material bucket, solved the problem that traditional manual pouring is of high labor intensity and low unloading efficiency, compared with manual pouring, the unloading time is shortened from 2 minutes to 30 seconds, and the efficiency is improved by 75%.

Description

Technical Field

[0001] This utility model relates to the field of slag bag truck unloading technology, and in particular to a self-powered tipping device for slag bag trucks. Background Technology

[0002] Slag hoppers are special vehicles used in the metallurgical industry to transport high-temperature slag. They play a crucial role in ensuring the continuity and safety of production processes such as steel smelting. They mainly consist of a car body and a high-temperature resistant slag pot. The car body uses a heavy-duty chassis, which has good load-bearing and off-road performance, and can travel on complex metallurgical plant roads. The slag pot is made of special high-temperature and wear-resistant materials, which can withstand high-temperature slag of up to about 1500℃. Its inner wall is smooth, which facilitates slag dumping. In steel plants, slag hoppers transport the slag discharged from the blast furnace to designated locations for timely processing, avoiding slag accumulation that may affect production.

[0003] However, the existing equipment has the following shortcomings: when dumping slag inside the material bucket, the existing equipment is generally operated manually, which takes too long, is labor-intensive, and has low unloading efficiency.

[0004] Therefore, we propose a self-powered tipping device for slag bags to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies where material bins are typically tilted manually, which takes too long, involves high labor intensity, and results in low unloading efficiency. Therefore, this invention proposes a self-powered tilting device for slag bags.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a self-powered tilting device for a slag bag truck, comprising a vehicle body, a support, a connector, a material bucket, a rotating wheel, and a tilting device. The rotating wheel is rotatably connected to the lower end of the vehicle body. The support is installed on the surface of the vehicle body. The connector is fixedly connected to the upper surface of the vehicle body. The material bucket is installed on the surface of the vehicle body. The tilting device is installed on the surface of the vehicle body. The tilting device includes a mounting ring and a second fixing block. The mounting ring is fixedly connected to the outer surface of the material bucket. The second fixing block is fixedly connected to the upper surface of the vehicle body. A second rotating head is installed inside the second fixing block. A first rotating rod is fixedly connected to the side of the second rotating head. The first rotating rod is rotatably connected inside the second fixing block. A synchronous cylinder is fixedly connected to the surface of the second rotating head.

[0007] Furthermore, a connecting head is fixedly connected to the connection between the second rotary head and the synchronizing cylinder, and the telescopic rod of the synchronizing cylinder is fixedly connected to the first rotary head. By setting the synchronizing cylinder, the mounting ring can be moved synchronously, reducing the situation where the material bucket is difficult to move synchronously when the equipment is in use.

[0008] Furthermore, the first rotating head is rotatably connected to the side of the mounting ring, and a rotating plate is fixedly connected to the lower side of the material bucket.

[0009] Furthermore, a first fixing block is fixedly connected to the upper surface of the vehicle body, and the rotating plate is rotatably connected inside the first fixing block. The rotating plate is provided to facilitate the limiting rotation of the material plate.

[0010] Furthermore, an auxiliary component is fixedly installed on the outer surface of the material bucket. The auxiliary component includes a guide plate and a rotating arm. The rotating arm is fixedly connected to the outer surface of the material bucket, and the guide plate is installed on the surface of the material bucket. A second rotating rod is fixedly connected to the outer surface of the guide plate. The second rotating rod is rotatably connected inside the rotating arm. A limit block is fixedly connected to the lower surface of the guide plate. By setting the guide plate, the slag inside the material frame can be guided and poured, reducing the difficulty of moving the slag inside the material bucket during equipment use.

[0011] Furthermore, the limiting block is rotatably connected to a first mounting head, and a movable cylinder is fixedly connected to the surface of the first mounting head.

[0012] Furthermore, a second mounting head is fixedly connected to the end of the movable cylinder away from the first mounting head, and the second mounting head is rotatably connected to the upper surface of the rotating plate.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, by setting up a tilting device, the efficient and synchronous tilting of slag in the material bucket is realized, which solves the problems of high labor intensity and low unloading efficiency of traditional manual tilting. Compared with manual tilting, the unloading time is shortened from 2 minutes to 30 seconds, and the efficiency is improved by 75%.

[0015] 2. In this utility model, the auxiliary component solves the problems of easy splashing of slag and scattered unloading trajectory when pouring by adjusting the angle of the guide plate. The moving cylinder drives the first mounting head to push the guide plate to rotate in the rotating arm to adjust the angle, forming a suitable flow channel with the poured material bucket, so that the slag flows out in a direction along the guide plate and reduces splash pollution. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0017] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a self-powered tilting device for slag bag trucks;

[0018] Figure 2 This utility model provides a side view of the self-powered tilting device for slag bag trucks.

[0019] Figure 3 This utility model provides a partial structural schematic diagram of a self-powered tilting device for slag bag trucks;

[0020] Figure 4 This utility model proposes a self-powered tipping device for slag bag trucks. Figure 3 A schematic diagram of the enlarged structure of A in the middle;

[0021] Figure 5 This utility model proposes a self-powered tipping device for slag bag trucks. Figure 3 Enlarged structural diagram at point B.

[0022] Legend: 1. Vehicle body; 2. Support; 3. Connector; 4. Material bucket; 5. Rotary wheel; 6. Tilting device; 61. Mounting ring; 62. First rotating head; 63. Synchronizing cylinder; 64. Rotating plate; 65. First fixing block; 66. Second rotating head; 67. Connecting head; 68. Second fixing block; 69. First rotating rod; 7. Auxiliary component; 71. Guide plate; 72. Rotating arm; 73. Second rotating rod; 74. Limiting block; 75. First mounting head; 76. Moving cylinder; 77. Second mounting head. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0024] Please see Figures 1-5 This utility model provides a technical solution: a self-powered tilting device for slag bags, including a car body 1, a support 2, a connector 3, a material bucket 4, a rotating wheel 5 and a tilting device 6. The rotating wheel 5 is rotatably connected to the lower end of the car body 1, the support 2 is installed on the surface of the car body 1, the connector 3 is fixedly connected to the upper surface of the car body 1, and the material bucket 4 is installed on the surface of the car body 1.

[0025] The vehicle body 1 provides the core load-bearing frame for the device, which is used to place the material bucket 4 and various functional components, ensuring structural stability during transportation and dumping; the support 2 unfolds when the equipment is parked or unloading, increasing the contact area between the vehicle body 1 and the ground and preventing the vehicle body 1 from tipping over; the connector 3 is used to connect the vehicle body 1 and the vehicle head to realize power transmission and drive the vehicle body 1 to move; the material bucket 4 is used to hold slag and is made of wear-resistant and corrosion-resistant materials that are adapted to the physical properties of slag; the wheel 5 reduces the frictional resistance when the vehicle body 1 moves, making the equipment move more effortlessly; the dumping device 6 automatically tilts the material bucket 4 through power drive, replacing manual unloading and improving work efficiency.

[0026] The specific settings and functions of its tilting device 6 and auxiliary components 7 will be explained below.

[0027] In this implementation scheme: the tilting device 6 is installed on the surface of the vehicle body 1. The tilting device 6 includes a mounting ring 61 and a second fixing block 68. The mounting ring 61 is fixed to the outer wall of the material bucket 4 and serves as the force application point of the synchronous cylinder 63 to ensure that the cylinder power is evenly transmitted to the material bucket 4. The second fixing block 68 provides mounting support for the second rotating head 66 and is fixed to the vehicle body 1 to ensure that the position of the power component is stable during the tilting process. The mounting ring 61 is fixedly connected to the outer surface of the material bucket 4, and the second fixing block 68 is fixedly connected to the upper surface of the vehicle body 1. The second rotating head 66 is installed inside the second fixing block 68. The first rotating rod 69 is fixedly connected to the side of the second rotating head 66. The first rotating rod 69 is rotatably connected inside the second fixing block 68. The synchronous cylinder 63 is fixedly connected to the surface of the second rotating head 66.

[0028] Specifically, a connecting head 67 is fixedly connected at the connection between the second rotating head 66 and the synchronizing cylinder 63, and the telescopic rod of the synchronizing cylinder 63 is fixedly connected to the first rotating head 62.

[0029] In this embodiment, by setting a synchronous cylinder 63, the mounting ring 61 can be moved synchronously, reducing the difficulty of the material bucket 4 being moved synchronously during equipment use.

[0030] Specifically, the first rotating head 62 is rotatably connected to the side of the mounting ring 61, and the rotating plate 64 is fixedly connected to the lower side of the material bucket 4.

[0031] Specifically, a first fixing block 65 is fixedly connected to the upper surface of the vehicle body 1, and a rotating plate 64 is rotatably connected inside the first fixing block 65. The first fixing block 65 provides rotational support for the rotating plate 64 and limits the movement range of the rotating plate 64. The rotating plate 64 is set up to facilitate the limited rotation of the material plate.

[0032] In this embodiment: An auxiliary component 7 is fixedly installed on the outer surface of the material bucket 4. The auxiliary component 7 includes a guide plate 71 and a rotating arm 72. When the material bucket is tilted, the guide plate 71 forms a flow channel to guide the slag to flow out in a direction and avoid splashing. The rotating arm 72 provides rotational support for the guide plate 71 and is fixed on the material bucket 4 to ensure that the angle adjustment of the guide plate 71 is stable. The rotating arm 72 is fixedly connected to the outer surface of the material bucket 4. The guide plate 71 is installed on the surface of the material bucket 4. A second rotating rod 73 is fixedly connected to the outer surface of the guide plate 71. The second rotating rod 73 is rotatably connected inside the rotating arm 72. A limit block 74 is fixedly connected to the lower surface of the guide plate 71.

[0033] In this embodiment: by setting the guide plate 71, the slag inside the material frame can be guided and poured, reducing the difficulty of moving the slag inside the material bucket 4 during equipment use.

[0034] Specifically, the inner part of the limiting block 74 is rotatably connected to a first mounting head 75, and the surface of the first mounting head 75 is fixedly connected to a movable cylinder 76.

[0035] Specifically, a second mounting head 77 is fixedly connected to the end of the movable cylinder 76 away from the first mounting head 75, and the second mounting head 77 is rotatably connected to the upper surface of the rotating plate 64.

[0036] Working principle: When using the equipment, the user pours slag into the material bucket 4, connects the truck head to the vehicle body 1 through the connector 3, and then retracts the support 2. The truck head moves to move the equipment to move and clean the slag. After the vehicle body 1 is transported to a specific area, the synchronous cylinder 63 is activated to drive the first rotating head 62 and the second rotating head 66 to move synchronously. The synchronous cylinder 63 abuts against the mounting ring 61 to move the material bucket 4. Then the material bucket 4 drives the rotating plate 64 to rotate inside the first fixed block 65 to dump the slag inside the material bucket 4. By setting up the dumping device 6, the efficient and synchronous dumping of slag in the material bucket 4 is achieved, which solves the problems of high labor intensity and low unloading efficiency of traditional manual dumping. Compared with manual dumping, the unloading time is shortened from 2 minutes to 30 seconds, and the efficiency is improved by 75%.

[0037] By setting up auxiliary component 7, when the slag inside the material bucket 4 is poured out, the user simultaneously operates the moving cylinder 76. The moving cylinder 76 then moves, driving the first mounting head 75 to move the guide plate 71. The guide plate 71 rotates inside the rotating arm 72 to form a certain angle with the material bucket 4, facilitating the outflow of slag. The auxiliary component 7 solves the problems of slag splashing and scattered unloading trajectory during pouring by adjusting the angle of the guide plate 71. The moving cylinder 76 drives the first mounting head 75 to push the guide plate 71 to rotate inside the rotating arm 72 to adjust the angle, forming a suitable guide channel with the poured material bucket 4, so that the slag flows out in a directional manner along the guide plate 71, reducing splash pollution.

[0038] The above description discloses only one or more preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above embodiments and making equivalent changes in accordance with the claims of the present utility model still fall within the scope of the present utility model.

Claims

1. A self-powered tilting device for a slag bag truck, comprising a truck body (1), a support (2), a connector (3), a material bucket (4), a rotating wheel (5), and a tilting device (6), characterized in that: The rotating wheel (5) is rotatably connected to the lower end of the vehicle body (1), the support (2) is installed on the surface of the vehicle body (1), the connector (3) is fixedly connected to the upper surface of the vehicle body (1), and the material bucket (4) is installed on the surface of the vehicle body (1). The tilting device (6) is installed on the surface of the vehicle body (1). The tilting device (6) includes a mounting ring (61) and a second fixing block (68). The mounting ring (61) is fixedly connected to the outer surface of the material bucket (4). The second fixing block (68) is fixedly connected to the upper surface of the vehicle body (1). A second rotating head (66) is installed inside the second fixing block (68). A first rotating rod (69) is fixedly connected to the side of the second rotating head (66). The first rotating rod (69) is rotatably connected inside the second fixing block (68). A synchronous cylinder (63) is fixedly connected to the surface of the second rotating head (66).

2. The self-powered tilting device for slag bags according to claim 1, characterized in that: A connecting head (67) is fixedly connected to the connection between the second rotating head (66) and the synchronizing cylinder (63), and the telescopic rod of the synchronizing cylinder (63) is fixedly connected to the first rotating head (62).

3. The self-powered tilting device for slag bags according to claim 2, characterized in that: The first rotating head (62) is rotatably connected to the side of the mounting ring (61), and a rotating plate (64) is fixedly connected to the lower side of the material bucket (4).

4. The self-powered tilting device for slag bags according to claim 3, characterized in that: The upper surface of the vehicle body (1) is fixedly connected to a first fixing block (65), and the rotating plate (64) is rotatably connected inside the first fixing block (65).

5. The self-powered tilting device for slag bags according to claim 1, characterized in that: An auxiliary component (7) is fixedly provided on the outer surface of the material bucket (4). The auxiliary component (7) includes a guide plate (71) and a rotating arm (72). The rotating arm (72) is fixedly connected to the outer surface of the material bucket (4). The guide plate (71) is installed on the surface of the material bucket (4). A second rotating rod (73) is fixedly connected to the outer surface of the guide plate (71). The second rotating rod (73) is rotatably connected inside the rotating arm (72). A limit block (74) is fixedly connected to the lower surface of the guide plate (71).

6. A self-powered tipping device for slag bags according to claim 5, characterized in that: The limiting block (74) is rotatably connected to a first mounting head (75), and a movable cylinder (76) is fixedly connected to the surface of the first mounting head (75).

7. A self-powered tilting device for slag bags according to claim 6, characterized in that: The movable cylinder (76) is fixedly connected to a second mounting head (77) at the end away from the first mounting head (75), and the second mounting head (77) is rotatably connected to the upper surface of the rotating plate (64).

Images