A high-temperature-resistant backplate continuous processing device
Patent Information
- Application Number
- CN202521654365.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-05
AI Technical Summary
然而,现有装置存在诸多不足:定位精度不足,背极板在连续输送和加工过程中易发生偏移,导致加工误差较大;驱动与定位机构的协同性差,影响加工的连续性和稳定性;部分装置的耐高温性能欠佳,长期在高温环境下工作易出现部件磨损、变形,缩短设备使用寿命;同时,传统装置的结构灵活性不足,难以适配不同规格背极板的加工需求
[0012]与现有技术相比,本实用新型的有益效果是:驱动组件与定位组件协同工作,通过第二气缸驱动输送板实现背极板的连续输送,加工完成后能快速切换至下一个工件,显著提高生产效率,满足批量生产需求;夹爪的夹持范围可通过第一气缸的行程调整,能适应不同尺寸和形状的耐高温背极板加工;装置的操作通过电源控制系统实现自动化,只需将背极板放置在输送板上,即可完成后续的输送、定位和加工过程,降低人工操作强度,提高操作便捷性。
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Figure CN224688002U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of back electrode plate processing equipment, specifically relating to a high-temperature resistant back electrode plate continuous processing device. Background Technology
[0002] Backplates are functional components widely used in electronics, energy, high-temperature instruments and other fields. They usually serve as support or auxiliary structures for core components. Their materials are mostly high-temperature resistant and high-strength alloys to meet the working requirements in complex environments such as high temperature and high pressure.
[0003] In the processing of high-temperature resistant back electrode plates, continuous processing equipment is a key component for improving production efficiency. However, existing equipment has several shortcomings: insufficient positioning accuracy, making the back electrode plates prone to shifting during continuous transport and processing, resulting in significant processing errors; poor coordination between the drive and positioning mechanisms, affecting the continuity and stability of processing; poor high-temperature resistance in some devices, leading to component wear and deformation during long-term operation in high-temperature environments, shortening equipment lifespan; and insufficient structural flexibility of traditional equipment, making it difficult to adapt to the processing requirements of back electrode plates of different specifications. Utility Model Content
[0004] The purpose of this invention is to provide a high-temperature resistant back electrode plate continuous processing device, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A continuous processing device for high-temperature resistant back electrode plates, comprising: The drive assembly includes a base, a gantry frame fixedly connected to the end of the base, and a lead screw rotatably connected to the bottom of the gantry frame. The end of the lead screw is connected to the inner wall of the gantry frame via a bearing, and a slide block is slidably connected to the side wall of the lead screw. The positioning assembly includes a gripper rotatably connected to the end of the base, a positioning seat fixedly connected to the end of the gripper, and a first cylinder fixedly connected to the center of the positioning seat. The output end of the first cylinder is connected to the gripper via a piston rod.
[0006] In a preferred embodiment of this utility model, a guide rail is fixedly connected to the bottom of the positioning seat, a slider is adapted to be installed at the bottom of the guide rail, and the end of the guide rail is slidably connected to the slider.
[0007] In a preferred embodiment of this utility model, a positioning pin is fixedly connected to the bottom of the slider, and a positioning plate is fixedly connected to the bottom of the positioning pin. The upper surface of the positioning plate is provided with a positioning hole that cooperates with the positioning pin.
[0008] In a preferred embodiment of this utility model, a limiting plate is fixedly connected to the end of the base, a movable rod is slidably connected to the side wall of the limiting plate, a conveying plate is fixedly connected to the side wall of the movable rod, and the end of the movable rod penetrates vertically through the conveying plate.
[0009] In a preferred embodiment of this utility model, a coupling is rotatably connected to the end of the positioning plate, a fixing block is fixedly connected to the end of the coupling, a connecting rod is rotatably connected to the end of the fixing block, and the other end of the connecting rod is rotatably connected to the side wall of the positioning seat.
[0010] In a preferred embodiment of this utility model, an electric push rod is fixedly connected to the bottom of the slide block, and a rotary drill bit is movably connected to the electric push rod, with the end of the rotary drill bit positioned above the base.
[0011] As a preferred embodiment of this utility model, a back plate is fixedly connected to the end of the base, a second cylinder is fixedly connected to the side wall of the back plate, the output end of the second cylinder is fixedly connected to the side wall of the conveying plate, and a sliding groove is provided at the bottom of the conveying plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the drive component and the positioning component work together to continuously transport the back electrode plate by driving the conveyor plate through the second cylinder. After processing, it can quickly switch to the next workpiece, which significantly improves production efficiency and meets the needs of mass production; the clamping range of the gripper can be adjusted by the stroke of the first cylinder, which can adapt to the processing of high temperature resistant back electrode plates of different sizes and shapes; the operation of the device is automated by the power control system. The back electrode plate only needs to be placed on the conveyor plate to complete the subsequent conveying, positioning and processing process, reducing the intensity of manual operation and improving the convenience of operation. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a top view of the present invention; Figure 3 This is a cross-sectional schematic diagram of the positioning component of this utility model; Figure 4 This is a top view of the positioning component of this utility model.
[0014] In the diagram: 100, drive assembly; 101, base; 102, gantry frame; 103, lead screw; 104, guide rail; 105, slider; 106, coupling; 107, fixing block; 108, connecting rod; 109, slide block; 110, electric push rod; 111, rotary drill bit; 112, back plate; 113, second cylinder; 200, positioning assembly; 201, gripper; 202, positioning seat; 203, first cylinder; 204, positioning pin; 205, positioning plate; 206, limit plate; 207, movable rod; 208, conveyor plate. Detailed Implementation
[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0018] Example Reference Figure 1-4 This embodiment of the present invention provides a continuous processing device for high-temperature resistant back electrode plates, comprising: The drive assembly 100 includes a base 101, a gantry frame 102 fixedly connected to the end of the base 101, and a lead screw 103 fixedly connected to the bottom of the gantry frame 102. The two ends of the lead screw 103 are threadedly connected to the inner wall of the gantry frame 102. The positioning assembly 200 includes a gripper 201 rotatably connected to the end of the base 101, a positioning seat 202 fixedly connected to the end of the gripper 201, and a first cylinder 203 fixedly connected to the center of the positioning seat 202. The output end of the first cylinder 203 is connected to the gripper 201 via a piston rod.
[0019] Specifically, the base 101 is made of high-strength cast iron, providing a flat and secure mounting reference for all components. The gantry frame 102 is bolted to the end of the base 101, exhibiting high overall rigidity and excellent resistance to deformation, capable of withstanding radial and axial loads generated during processing. The two ends of the lead screw 103 are threaded to the inner wall of the gantry frame 102, offering good wear resistance and dimensional stability, and working in conjunction with the slide block 109 to achieve smooth transmission. The guide rail 104 is fixed to the bottom of the positioning seat 202, forming a precise sliding fit with the slider 105 to ensure smooth movement of the positioning seat 202. The slider 105 is fitted onto the bottom of the guide rail 104, possessing self-lubricating properties to reduce sliding friction and extend service life.
[0020] Furthermore, the gripper 201 is rotatably connected to the end of the base 101 via a rotating shaft. The gripping surface is made of high-temperature alloy material with a ceramic coating, providing both high-temperature resistance and increased friction with the back plate to prevent slippage. The rotating shaft of the gripper 201 is supported by precision bearings, ensuring flexible rotation without radial wobble. The positioning seat 202 is fixed to the end of the gripper 201 and has internal reinforcing ribs, providing a solid mounting foundation for the first cylinder 203 and related components, resulting in high overall structural strength. The first cylinder 203 is fixed at the center of the positioning seat 202. The cylinder body and piston seals are adapted to high-temperature environments. The output piston rod is connected to the gripper 201 via a spherical bearing, compensating for installation errors and ensuring uniform transmission of driving force to the gripper 201. The positioning pin 204 is fixed to the bottom of the slider 105, with a smooth and high-precision surface, forming a precise fit with the positioning hole of the positioning plate 205. The inner wall of the positioning hole on the upper surface of the positioning plate 205 is inlaid with a bronze wear-resistant bushing, providing a small clearance with the positioning pin 204 for high-precision positioning. The limiting plate 206 is fixed to the end of the base 101 and forms a sliding fit with the movable rod 207, which guides and limits the movable rod 207 to prevent it from moving or deviating. The end of the movable rod 207 passes vertically through the conveyor plate 208 and is fixed with bolts to ensure that the conveyor plate 208 moves synchronously.
[0021] It should be noted that the conveyor plate 208 is made of stainless steel, and its bottom groove cooperates with the slide rail of the base 101 to ensure smooth conveying. The back plate 112 is fixed to the end of the base 101 and is firmly connected to the base 101, providing stable support for the second cylinder 113; the second cylinder 113 is fixed to the side wall of the back plate 112, and its output end is connected to the conveyor plate 208 through a floating joint, which can compensate for parallelism errors during installation, ensure smooth transmission of driving force, and realize the reciprocating movement of the conveyor plate 208. The coupling 106 is fixed to the end of the positioning plate 205 and adopts an elastic structure to reduce vibration transmission; the fixing block 107 is connected to the positioning plate 205 through the coupling 106 and is made of high-quality carbon structural steel, serving to connect the positioning plate 205 and the connecting rod 108 to ensure accurate power transmission. The connecting rod 108 is made of seamless steel pipe, with both ends fixed to the fixed block 107 and the positioning seat 202 respectively, balancing rigidity and toughness to ensure the coordinated action of the positioning seat 202 and the positioning plate 205. The slide 109 is threaded to the side wall of the lead screw 103 and has a linear guide rail structure between it and the gantry 102 to ensure the straightness of the movement along the axial direction of the lead screw 103 and ensure accurate machining position. The electric push rod 110 is fixed to the bottom of the slide 109 and is a ball screw type, which has high positioning accuracy and stable output force, providing reliable feed power for the rotary drill bit 111. The rotary drill bit 111 is movably connected to the bottom of the electric push rod 110. The cutting head is suitable for machining high-strength and high-temperature resistant materials, and is easy to install and remove with reliable positioning.
[0022] When the device is in use, the high-temperature resistant back electrode plate is placed on the conveyor plate 208, the second cylinder 113 is started, and the output end pushes the conveyor plate 208, which drives the movable rod 207 to slide along the limit plate 206, so as to smoothly transport the back electrode plate to the processing area. Simultaneously, the first cylinder 203 actuates, and the piston rod extends and retracts, driving the gripper 201 to rotate around the pivot. The gripper 201's clamping surface contacts the back electrode plate, achieving initial clamping and positioning. The positioning seat 202 is finely adjusted with the gripper 201, and the bottom guide rail 104 slides relative to the slider 105, allowing the positioning pin 204 to be precisely inserted into the positioning hole of the positioning plate 205, completing secondary rigid positioning and ensuring the stability of the back electrode plate's position. In the drive assembly, the lead screw 103 rotates under the drive of an external drive device. Through its threaded engagement with the slide 109, the rotational motion is converted into the linear motion of the slide 109, adjusting the rotary drill bit 111 to the machining position. Subsequently, the electric push rod 110 drives the rotary drill bit 111 to feed towards the back electrode plate, completing drilling, milling, and other machining operations. After processing is completed, the electric push rod 110 drives the rotary drill bit 111 to reset, the first cylinder 203 drives the gripper 201 to release the back plate, and the second cylinder 113 drives the conveyor plate 208 to send out the finished product and load a new workpiece at the same time, realizing continuous processing cycle.
[0023] In summary, the dual positioning method, which combines clamping positioning with rigid positioning by positioning pins and positioning plates, allows the grippers to adapt to back electrode plates of different shapes. The precise fit between the positioning pins and positioning holes ensures positioning accuracy, effectively preventing back electrode plate offset during processing, significantly improving processing accuracy, and reducing scrap rate. The drive component and positioning component work together, using a second cylinder to drive the conveyor plate to achieve continuous conveying of the back electrode plate. After processing, it can quickly switch to the next workpiece, reducing auxiliary time, significantly improving production efficiency, and meeting the needs of mass production.
[0024] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, variations in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values such as temperature, pressure, etc., installation arrangements, use of materials, color, orientation, etc. For instance, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of this utility model. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0025] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments may be described, i.e., those features that are not relevant to the currently considered best mode for carrying out the present invention, or those features that are not relevant to implementing the present invention.
[0026] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0027] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A continuous processing device for high-temperature resistant back electrode plates, characterized in that: include, The drive assembly (100) includes a base (101), a gantry frame (102) fixedly connected to the end of the base (101), and a lead screw (103) rotatably connected to the bottom of the gantry frame (102). The end of the lead screw (103) is connected to the inner wall of the gantry frame (102) via a bearing, and a slide block (109) is slidably connected to the side wall of the lead screw (103). The positioning assembly (200) includes a gripper (201) rotatably connected to the end of the base (101), a positioning seat (202) fixedly connected to the end of the gripper (201), and a first cylinder (203) fixedly connected to the center of the positioning seat (202). The output end of the first cylinder (203) is connected to the gripper (201) via a piston rod.
2. The high-temperature resistant back electrode plate continuous processing device according to claim 1, characterized in that: The bottom of the positioning seat (202) is fixedly connected to a guide rail (104), and a slider (105) is adapted to be installed at the bottom of the guide rail (104). The end of the guide rail (104) is slidably connected to the slider (105).
3. The high-temperature resistant back electrode plate continuous processing device according to claim 2, characterized in that: The bottom of the slider (105) is fixedly connected to a positioning pin (204), and the bottom of the positioning pin (204) is fixedly connected to a positioning plate (205). The upper surface of the positioning plate (205) is provided with a positioning hole that cooperates with the positioning pin (204).
4. The high-temperature resistant back electrode plate continuous processing device according to claim 3, characterized in that: The base (101) is fixedly connected to a limiting plate (206) at its end. A movable rod (207) is slidably connected to the side wall of the limiting plate (206). A conveying plate (208) is fixedly connected to the side wall of the movable rod (207). The end of the movable rod (207) passes vertically through the conveying plate (208).
5. The high-temperature resistant back electrode plate continuous processing device according to claim 4, characterized in that: The positioning plate (205) is rotatably connected to a coupling (106) at one end, and a fixing block (107) is fixedly connected to the end of the coupling (106). A connecting rod (108) is rotatably connected to the end of the fixing block (107), and the other end of the connecting rod (108) is rotatably connected to the side wall of the positioning seat (202).
6. The high-temperature resistant back electrode plate continuous processing device according to claim 5, characterized in that: An electric push rod (110) is fixedly connected to the bottom of the slide (109), and a rotary drill bit (111) is movably connected to the electric push rod (110). The end of the rotary drill bit (111) is located above the base (101).
7. The high-temperature resistant back electrode plate continuous processing device according to claim 6, characterized in that: The base (101) is fixedly connected to a back plate (112) at one end, and a second cylinder (113) is fixedly connected to the side wall of the back plate (112). The output end of the second cylinder (113) is fixedly connected to the side wall of the conveying plate (208), and a sliding groove is provided at the bottom of the conveying plate (208).