A micro memory card low power consumption ultrasonic welding device

CN224688140UActive Publication Date: 2026-08-28SHENZHEN HUATAIXINCHUANG CO LTD
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Patent Information

Application Number
CN202521896856.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2026-08-28
Estimated Expiration
2035-09-04

AI Technical Summary

Technical Problem

传统焊接设备普遍采用50-100W超声功率输出,虽能保证焊接强度,但存在三大技术瓶颈:其一,高功率超声易导致压电陶瓷换能器升温过快,常规风冷散热方案难以维持温度稳定性,连续工作4小时后焊点接触电阻波动达15%;其二,机械传动系统多采用齿轮箱或直线电机驱动,前者存在背隙误差影响定位精度,后者能耗较高且需复杂防尘措施;其三,开放式结构设计使关键运动部件暴露在车间环境中,微粒污染可能造成焊接头与工件间的微米级偏移

Benefits of technology

[0014](1)通过集成最大输出功率不超过40W的超声波发生器与钛合金焊接头,结合螺纹状冷却通道的主动散热系统,实现能耗降低与热积累控制的平衡。驱动组件采用同步带传动配合导柱导向结构,在保证毫米级定位精度的同时减少机械摩擦损耗;冷却单元通过双螺旋流道设计使换热效率提升30%,确保压电陶瓷换能器在长时间工作下温度波动不超过±2℃。这种能量利用体系使得设备综合功耗较传统焊接机降低45%,特别适合TF卡等微电子元件连续生产场景。

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Abstract

The utility model discloses a kind of miniature memory card low-power consumption ultrasonic welding equipment, belong to electronic component processing equipment technical field, including inverted U-shaped frame integrated drive assembly, cooling unit and control unit. Ultrasonic generator with titanium alloy welding head of the maximum output power 40W of combination is realized millimeter level positioning by synchronous belt driving cooperation guide pillar guide structure, and mechanical friction loss reduces 30%. Piezoelectric ceramic transducer operating temperature fluctuation is controlled within ±2 ℃ by double helical flow passage cooling system, and comprehensive power consumption is reduced by 45% under traditional equipment. Key motion components are built-in in frame structure, cooperate with movable cover plate with transparent observation window, and have dust protection and operation visibility. The micro-protruding structure of titanium alloy welding head combines real-time pressure feedback module, so that welding pressure is stabilized in 0.5-1.2N interval, to realize gold finger submicron level welding precision. Temperature control module cooperates with ultrasonic frequency regulation, to ensure that welding point contact resistance is less than 0.01Ω, to improve yield and shorten production rhythm.
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