A laser welding calibration device based on optical sensors
CN224688214UActive Publication Date: 2026-08-28SHENZHEN SHENGXU OPTOELECTRONICS TECHNOLOGY CO LTD
Patent Information
- Application Number
- CN202521992400.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-16
AI Technical Summary
Technical Problem
[0004]现有的焊接装置在焊接曲线焊缝时,多采用人工驱动工件或工件移动,以使焊枪相对工件沿预定轨迹移动,该过程耗时费力,效率低下,并且焊接过程容易累计误差,在捍焊接后半段存在较大误差,导致焊缝偏移、重叠或间隙过大等问题,严重影响焊接质量,难以满足高精度焊接场景(如微电子器件、精密医疗设备)的需求
Benefits of technology
(1)该基于光学传感器的激光焊接校准装置,包括工作台、焊接控制器、激光焊枪以及校准摄像头;工作台上设有横移滑台和横移组件,横移滑台上滑动设有焊接台和纵移组件,焊接台上装夹有待焊接工件,焊枪通过固定架安装在焊接台上方;焊接控制器与横移控制模块、纵移控制模块以及激光焊枪相连。该激光焊接校准装置在焊接时,焊接控制器可通过横移控制模块控制横移滑台横向移动,通过纵移控制模块控制焊接台纵向移动,这样可以使待焊接工件相对焊枪下端在水平面内按预定轨迹移动,从而使焊枪按预定轨迹焊接所述工件,实现工件的自动焊接。并且校准摄像头可以实时拍摄实际焊缝,通过对图像分析模块对实际焊缝于预定焊缝进行误差比对,当误差超过预定值后,校准摄像头可将误差信息反馈至焊接控制器,使焊接控制器校准焊接误差,从而提高焊接精度。
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Figure CN224688214U_ABST
Abstract
The utility model provides a kind of laser welding calibration device based on optical sensor, it is related to welding equipment technical field, including workbench, welding controller, laser welding torch and calibration camera;Workbench is equipped with horizontal moving sliding table and horizontal moving assembly, and welding table and longitudinal moving assembly are slidably equipped on horizontal moving sliding table, and welding workpiece is clamped on welding table, and welding torch is installed above welding table by fixing frame.The beneficial effects of the utility model are as follows: the laser welding calibration device can control welding workpiece on welding table to move in horizontal plane according to predetermined trajectory relative to welding torch when welding, so that welding torch welds workpiece according to predetermined trajectory, and automatic welding of workpiece is realized.And calibration camera can real-time shoot actual weld, compare error between actual weld and predetermined weld by image analysis module, and feedback error information to welding controller, so that welding controller calibrates welding error, and welding precision is improved.
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Citation Information
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