Motorcycle fuel tank shell cutting tool

CN224688215UActive Publication Date: 2026-08-28CHONGQING TENGXIN ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202522078440.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-08-28
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

[0004]现有切割工装存在明显的局限性与缺陷:其一,适配性差,专用工装的仿形支撑结构与切割轨迹均针对单一车型设计,当面对不同造型、尺寸的油箱外壳时,需更换整套工装或进行大规模调试,导致生产通用性不足,增加了设备投入与换型时间成本;其二,切割精度难以保证,传统机械导轨导向方式易受振动、磨损影响,且人工定位工件的方式存在误差累积,导致切割边缘出现毛刺、尺寸偏差等问题,影响后续焊接与密封工序的质量

Benefits of technology

1.采用支撑组件和限位组件的组合布局,能够限制油箱的前后和上下移动,而压紧件通过固定块安装在工作台的两侧,可以从油箱毛坯的左右两侧同时施加均衡的压紧力,进而限制了油箱毛坯左右移动和翘起的趋势,通过限位组件与压紧件的配合,有效限制了油箱毛坯的六个自由度,确保在切割过程中油箱毛坯的稳固和移位,不仅提高了切割断面的质量,也极大消除了因工件松动带来的安全隐患。

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Abstract

The utility model relates to the field of motorcycle oil tank laser cutting discloses motorcycle oil tank shell cutting frock, motorcycle oil tank shell cutting frock, including cutting manipulator and fixed establishment, fixed establishment includes base, work bench, compression tight piece, support subassembly and limiting component, compression tight piece is installed respectively in the both sides of work bench through fixed block, support subassembly is installed between compression tight piece, and compression tight piece and support subassembly all are located on the axis of work bench, limiting component is installed on work bench, and is located between support subassembly, limiting component includes at least three sets of limiting unit, three sets of limiting unit all are symmetrical along the axis, second limiting unit is obliquely installed on the both sides of work bench width direction, and second limiting unit outside presents arc setting, third limiting unit is obliquely installed in the middle of work bench, the utility model intends to promote frock to the adaptability of different vehicle type, size oil tank shell.
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Claims

1. A cutting fixture for motorcycle fuel tank casings, comprising a cutting robot and a fixing mechanism, characterized in that: The fixing mechanism includes a base, a worktable, clamping components, a support assembly, and a limiting assembly. The clamping components are installed on both sides of the worktable via fixing blocks. The support assembly is installed between the clamping components, and both the clamping components and the support assembly are located on the axis of the worktable. The limiting assembly is installed on the worktable and is located between the support assemblies. The limiting assembly includes at least three sets of limiting units, all of which are symmetrical along the axis. The second limiting unit is installed obliquely on both sides of the worktable in the width direction, and the outer side of the second limiting unit is arc-shaped. The third limiting unit is installed obliquely in the middle of the worktable.

2. The motorcycle fuel tank outer casing cutting fixture according to claim 1, characterized in that: The first limiting unit has an arc shape on both sides.

3. The motorcycle fuel tank outer casing cutting fixture according to claim 1, characterized in that: The opposite side of the third limiting unit is arc-shaped.

4. The motorcycle fuel tank outer casing cutting fixture according to claim 1, characterized in that: The tilt angle of the third limiting unit is 3-10°.

5. The motorcycle fuel tank outer casing cutting fixture according to claim 1, characterized in that: The tilt angle of the second limiting unit is 15-45°.

6. The motorcycle fuel tank outer casing cutting fixture according to claim 1, characterized in that: The clamping component includes a handle, a clamping head, a hinged arm, and a mounting base. The clamping head is connected to the hinged arm via a positioning element. One end of the hinged arm is hinged to the handle. The handle is rotatably mounted on the mounting base, which is connected to a fixed block.

7. The motorcycle fuel tank outer casing cutting fixture according to claim 6, characterized in that: A groove is formed on the hinge arm, and the positioning element passes through the groove and connects to the clamping head.