A clamping mechanism for welding a mechanical part having a correction structure
Patent Information
- Application Number
- CN202521877516.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-02
AI Technical Summary
[0005]本实用新型的目的是提供一种具有校正结构的机械零件焊接用夹持机构,通过夹持板、夹持架、中心螺杆、预夹紧板、校正架、双螺纹杆、校正底座和校正滚轮实现让该机械零件焊接用夹持机构具备了校正结构,这样的校正结构设计确保校正力均匀分布,实现零件焊接位置的自动中心定位,而且还能解决单侧校正导致的偏斜问题,这样长期使用下通过双螺纹杆同步驱动和滚轮接触式校正,解决了传统焊接夹具精度低、效率差、适用性窄的问题,还显著提升了焊接质量与生产效率的效果,以解决现有技术中机械零件焊接用夹持机构在使用过程中,由于缺少校正结构会导致需手动调整零件位置,这样容易出现焊缝偏移和虚焊等问题,而且需先焊接后修正,或采用试焊-调整-重焊的循环,这样生产效率也降低,长期使用下缺少校正结构,还会导致焊接废品率高、人工成本增加、机构可靠性下降,无法满足现代化精密制造需求的问题
本实用新型设置有夹持板、夹持架、中心螺杆、预夹紧板、校正架、双螺纹杆、校正底座和校正滚轮,当使用该机械零件焊接用夹持机构时,先扭动中心螺杆让预夹紧板抵触在机械零件的外部,对焊接夹持台上进行焊接的两个机械零件,先进行预夹紧,再推动两个进行焊接的机械零件朝着对接焊接板靠拢,让两个机械零件焊接的位置进行对接,然后让旋转的双螺纹杆带动两个外螺纹套朝着中心滑动,这样在外螺纹套的带动下,校正底座推动上方的上推板和校正滚轮对两个对接在一起的机械零件进行中心对准和校正,这样使得该机械零件焊接用夹持机构具备了校正结构,这样的校正结构设计确保校正力均匀分布,实现零件焊接位置的自动中心定位,而且还能解决单侧校正导致的偏斜问题,这样长期使用下通过双螺纹杆同步驱动和滚轮接触式校正,解决了传统焊接夹具精度低、效率差、适用性窄的问题,还显著提升了焊接质量与生产效率。
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Figure CN224688269U_ABST
Abstract
Claims
1. A clamping mechanism for welding mechanical parts with a correction structure, characterized in that: include Welding clamping table (1), a main body used for welding and clamping mechanical parts; A butt welding plate (2) is fixedly installed at the center above the welding clamping table (1) to assist in the butt welding of mechanical parts. The upper surface of the welding clamping table (1) is provided with a push through groove (3). The inside of the push through groove (3) is slidably connected to a through groove slider (4). A clamping plate (5) is fixedly installed above the through groove slider (4). A clamping frame (6) is fixedly installed on both sides above the clamping plate (5). A central screw (7) is threaded through the outer center of the clamping frame (6). A pre-clamping plate (8) is fixedly installed at the tail end of the central screw (7). A calibration frame (13) is fixedly installed at the bottom of the welding clamping table (1) for auxiliary calibration. A servo motor (14) is fixedly installed on the outside of the calibration frame (13). A double threaded rod (15) is fixedly installed at the output end of the servo motor (14). An external threaded sleeve (16) is connected to the external thread of the double threaded rod (15). A calibration base (17) is fixedly installed on the outside of the external threaded sleeve (16). The correction groove (18) is opened on the upper surface of the welding clamping table (1) for pushing the correction roller (21) to slide. The inside of the correction groove (18) is slidably connected to the connecting rod (19). The top of the connecting rod (19) is fixedly installed with the upper push plate (20). The upper push plate (20) is rotatably connected to the top of the upper push plate (20).
2. The clamping mechanism for welding mechanical parts with a correction structure according to claim 1, characterized in that: The clamping frame (6) has a first telescopic cylinder (9) fixedly installed on both sides of its exterior, and an outer clamping plate (10) is fixedly installed at the front end of the first telescopic cylinder (9).
3. The clamping mechanism for welding mechanical parts with a correction structure according to claim 2, characterized in that: The outer clamping plate (10) is slidably connected to the clamping plate (5), and the pre-clamping plate (8) is cylindrical and is fitted into the circular groove of the outer clamping plate (10).
4. The clamping mechanism for welding mechanical parts with a correction structure according to claim 1, characterized in that: The welding clamping table (1) has a second telescopic cylinder (11) fixedly installed on both sides of its bottom. The front end of the second telescopic cylinder (11) is fixedly installed with a push block (12). The top of the push block (12) is fixedly connected to the bottom of the through groove slider (4).
5. The clamping mechanism for welding mechanical parts with a correction structure according to claim 1, characterized in that: The bottom of the connecting rod (19) is fixedly connected to the top of the correction base (17), and the threads at both ends of the double threaded rod (15) are in opposite directions.
6. The clamping mechanism for welding mechanical parts with a correction structure according to claim 1, characterized in that: The number of the correction rollers (21) is set to four, and the four correction rollers (21) are evenly distributed on the upper push plate (20).