Positioning fixture for honeycomb lamps

Abstract

The application relates to a positioning clamp for a honeycomb lamp, the honeycomb lamp comprising a plurality of honeycomb-arranged lamp holes for mounting lamp beads, and the positioning clamp comprises a positioning piece and a pushing piece; the positioning piece is provided with a guide hole penetrating in the axial direction and used for accommodating the lamp bead; one end of the positioning piece is provided with a positioning part with a scale mark, and the scale mark is used for aligning with a conductive pin hole in the lamp hole; the pushing piece is provided with a pushing part, and the outer diameter of the pushing part is smaller than the hole diameter of the guide hole, so that the pushing part is inserted into the guide hole to push the lamp bead to move along the guide hole. According to the application, the positioning of each lamp hole in the honeycomb lamp can be realized, the lamp bead can be conveniently placed in the lamp hole, the conductive pin of the lamp bead is prevented from being damaged, and the installation efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of lamp assembly and disassembly technology, specifically to a positioning clamp for honeycomb lamps. Background Technology

[0002] Honeycomb-shaped lamps are commonly used for lighting in semiconductor equipment. (See...) Figure 1 As shown, the honeycomb luminaire 100 has multiple lamp holes 101 arranged in a honeycomb pattern on a plane. Each lamp hole 101 contains one LED (not shown). Generally, two or more LEDs are connected in series, meaning the luminaire has both series and parallel LEDs in the circuit to achieve brightness adjustment and control. This honeycomb luminaire has small, densely arranged lamp holes with a relatively large depth. At the bottom of each lamp hole is a hole for inserting the conductive pin of the LED. When an LED needs to be replaced, maintenance personnel need to insert the conductive pin into the hole to establish an electrical connection. However, due to the dense arrangement and small hole size, it is difficult for maintenance personnel to accurately insert the conductive pin, which can easily damage the LED and reduce replacement efficiency. Therefore, maintenance personnel need a certain level of skill to install it accurately. Utility Model Content

[0003] The purpose of this application is to provide a positioning clamp for honeycomb lamps, which can position each lamp hole in the honeycomb lamp, making it easier to place the lamp beads in the lamp holes, avoiding damage to the conductive pins of the lamp beads, and improving installation efficiency.

[0004] According to this application, a positioning clamp for a honeycomb lamp is provided. The honeycomb lamp includes a plurality of lamp holes arranged in a honeycomb pattern for installing lamp beads. The positioning clamp includes a positioning member and a pushing member. The positioning member has an axially penetrating guide hole for accommodating the lamp bead, and one end of the positioning member has a positioning part with a scale mark, and the scale mark is used to align with the conductive pinhole in the lamp hole; The pusher has a pushing part, the outer diameter of which is smaller than the diameter of the guide hole, for insertion into the guide hole to push the lamp bead along the guide hole.

[0005] In one embodiment, the positioning part is a ring edge protruding outward along the circumference of the positioning member, and the scale markings include four scale lines evenly distributed on the surface of the ring edge.

[0006] In one embodiment, the positioning part is a positioning ring movably sleeved on the positioning member, one end of the positioning member having a positioning line corresponding to the scale mark; or, The positioning part is integrally formed with the positioning component.

[0007] In one embodiment, the end of the pushing part is provided with a protective head that contacts the lamp bead.

[0008] In one embodiment, the protective head is a hemispherical gasket, or the protective head includes a plurality of circumferentially distributed fingers, all of which form a protective cavity for accommodating the LED bead.

[0009] In one embodiment, the positioning part or the positioning member is provided with a magnetic suction component.

[0010] In one embodiment, the pusher is a tubular member.

[0011] In one embodiment, the device further includes a connecting component and a mounting member, the mounting member having an axially penetrating guide hole for accommodating the LED bead, the connecting component connecting the mounting member and the positioning member, and making the mounting member and the positioning member parallel to each other.

[0012] In one embodiment, the connecting assembly includes a first rod and a second rod that are slidably connected, the first rod and the second rod being fixedly connected to the positioning member and the mounting member, respectively.

[0013] In one embodiment, the positioning element and / or the pushing element are provided with handles.

[0014] Compared with the prior art, the beneficial effects of this application are as follows: This application uses the scale marks on the positioning part to position itself with the lamp hole on the honeycomb lamp, thereby aligning the position of the conductive pin hole in the lamp hole. The positioning part is used to guide the movement of the lamp bead. Only the conductive pin of the lamp bead needs to be positioned with the positioning part to achieve the alignment of the position of the conductive pin on the lamp bead with the conductive pin hole on the lamp. Then, the lamp bead in the positioning part can be pushed into the lamp hole by the pushing part, which can easily achieve alignment and installation, improve installation efficiency, and facilitate maintenance personnel. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a honeycomb-shaped lamp.

[0016] Figure 2 This is a schematic diagram of a positioning clamp for a honeycomb lamp according to an exemplary embodiment.

[0017] Figure 3 This is a schematic diagram of the positioning part according to another exemplary embodiment.

[0018] Figure 4 This is a schematic diagram of a positioning clamp for a honeycomb lamp according to another exemplary embodiment.

[0019] In the figure, 100 is a honeycomb lamp; 101 is a lamp hole; 102 is a conductive pinhole; 1 is a positioning component; 2 is a pushing component; 3 is the first rod; 4 is the second rod; 11 is a guide hole; 12 is a positioning part; and 21 is a pushing part. Detailed Implementation

[0020] Unless otherwise defined, the technical or scientific terms used in this specification and claims shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. Specific embodiments of this application will be described below in conjunction with the accompanying drawings. It should be noted that, in order to provide a concise description, this specification cannot exhaustively describe all features of the actual embodiments. Without departing from the spirit and scope of this application, those skilled in the art can modify and substitute the embodiments of this application, and the resulting embodiments are also within the protection scope of this application.

[0021] like Figure 1 As shown, the honeycomb lamp 100 includes multiple lamp holes 101 arranged in a honeycomb pattern for installing lamp beads. When replacing lamp beads, maintenance personnel need to have certain experience to align the lamp beads with the lamp holes 101 for installation, ensuring that the conductive pins of the lamp beads are inserted into the conductive pin holes at the bottom of the lamp holes. Therefore, a positioning clamp is needed to facilitate the alignment and installation of lamp beads.

[0022] To solve the above-mentioned technical problems, this application provides a positioning clamp for honeycomb-shaped lamps, such as... Figure 2 As shown, this embodiment includes: a positioning component 1 and a pushing component 2; The positioning member 1 has an axially penetrating guide hole 11 for accommodating the lamp bead, and one end of the positioning member 1 has a positioning part 12 with scale markings, the scale markings being used to align with the lamp hole 101 ( Figure 1 The conductive pinholes shown are aligned; The pusher 2 has a pushing part 21, the outer diameter of which is smaller than the diameter of the guide hole 11, so as to insert into the guide hole 11 and push the lamp bead to move along the guide hole 11.

[0023] The positioning fixture of this embodiment can be positioned with the lamp hole by the scale marks on the positioning part 12 to realize the alignment and confirmation of the position of the conductive pin hole at the bottom of the lamp hole. In this way, during installation, the lamp bead is placed in the guide hole 11 of the positioning part 1, and the lamp hole is positioned and aligned by the positioning part 12, thereby realizing the alignment of the conductive pin on the lamp bead with the conductive pin hole at the bottom of the lamp hole. The pusher 2 extends into the guide hole 11, and the pusher 21 contacts the lamp bead to realize the transmission of pushing force, thereby pushing the lamp bead into the lamp hole and ensuring that the conductive pin of the lamp bead can be inserted into the conductive pin hole, thus improving the installation efficiency.

[0024] In one implementation, see Figure 3 As shown, the positioning part 12 is a ring protruding outward along the circumference of the positioning member 1. The scale markings include four scale lines evenly distributed on the surface of the ring, that is, two of the four scale lines are collinear and form two mutually perpendicular lines. In this embodiment, the positioning part 12 and the lamp hole can be positioned using the four scale lines. The position of the conductive pin hole 102 at the bottom of the lamp hole is confirmed by the position of the scale lines. Subsequently, the lamp bead can be aligned and installed simply by aligning the conductive pin on the lamp bead with the position of the scale lines.

[0025] In one embodiment, the positioning part 12 is a positioning ring movably sleeved on the positioning member 1, and one end of the positioning member 1 has a positioning line corresponding to the scale mark. This embodiment facilitates observation of the alignment between the positioning ring and the lamp hole by detachably connecting the positioning ring and the positioning member 1. For example, the positioning member 1 can be a sleeve with positioning lines on its circumferential sidewalls. After the positioning member is aligned with the lamp hole, the lamp bead is inserted into the sleeve, aligning the conductive pins on the lamp bead with the positioning lines. Then, the sleeve is inserted into the positioning ring, and the positioning lines align with the scale lines, thereby achieving alignment between the lamp bead and the lamp hole.

[0026] In one embodiment, the positioning part 12 and the positioning member 1 are integrally formed. In this embodiment, the positioning part 12 can be integrally formed by directly protruding outward along the circumferential direction at the end of the positioning member 1 during its fabrication, and scale lines can be machined on the positioning part 12. For ease of observation, the positioning part and the positioning member can be made of transparent material, and the alignment of the positioning part with the lamp hole can be achieved by visual inspection.

[0027] The specific structure and material of the aforementioned positioning part and positioning component are not limited to these; they only need to enable alignment between the positioning hole and the positioning component, and once the positioning component is aligned, the LED bead and the lamp hole can be aligned. The aforementioned scale markings, in addition to scale lines, can be other markings, as long as they can be aligned with the lamp hole and mark the position of the conductive pinhole to facilitate the positioning component's guidance of the LED bead installation.

[0028] In one embodiment, the positioning part 12 or positioning member 1 is provided with a magnetic attraction component. In this embodiment, the magnetic attraction component can attract and fix the lamp to the honeycomb lamp. The surface material of the honeycomb lamp is generally metal, which can be magnetically fixed to the magnetic attraction component such as a magnet, making it convenient for maintenance personnel to operate with one hand.

[0029] In one embodiment, the end of the aforementioned pushing part 21 is provided with a protective head that contacts the LED bead. LED beads are generally made of quartz, which is easily damaged. This embodiment protects the LED bead by providing a protective head, preventing surface damage such as scratches that could affect its brightness.

[0030] Specifically, the protective head is a hemispherical gasket, or the protective head includes multiple circumferentially distributed fingers, all of which form a protective cavity for accommodating the LED bead. The specific structure of the pushing part 21 is not limited to this; it only needs to transmit the pushing force when in contact with the LED bead without damaging it.

[0031] In one embodiment, the aforementioned pusher 2 is a tubular component. Specifically, the pushing part 21 of the pusher 2 is a flexible hose, and the pusher 2 is provided with a pushing handle. The pushing handle is connected to the flexible hose to implement the pushing force. The pusher 2 acts like a piston, pushing the lamp bead to move within the guide hole 11 of the positioning component 1, pushing the lamp bead into the lamp hole, and completing the positioning and installation.

[0032] In one embodiment, this embodiment further includes a connecting component and a mounting component. The mounting component has an axially penetrating guide hole for accommodating the LED chip. The connecting component connects the mounting component and the positioning component, making the mounting component and the positioning component parallel to each other. This embodiment achieves a fixed connection between the positioning component and the mounting component through the connecting component, and ensures that the positioning component and the mounting component are parallel to each other. That is, after the positioning component is confirmed to be positioned with one LED hole, the positioning component can also be positioned with the other LED hole, thereby achieving the positioning of two LED holes and simultaneously installing two LED chips. See Figure 4 As shown, there are two positioning components 1, meaning the structure of the aforementioned mounting component is the same as that of the positioning components. The two positioning components 1 are connected by a connecting assembly and are parallel to each other. In honeycomb lighting fixtures, there are generally two LEDs connected in series. When one LED fails and needs replacement, the other LED must be replaced simultaneously. In this embodiment, the replacement of both LEDs can be completed in one positioning operation using the two positioning components, improving replacement efficiency. In one embodiment, the connecting assembly includes a first rod 3 and a second rod 4 that are slidably connected. The first rod 3 and the second rod 4 are respectively fixedly connected to the two positioning components 1. In this embodiment, the sliding connection of the first rod 3 and the second rod 4 allows for adjustable distance between the two positioning components, accommodating the installation of LEDs in two lamp holes at different distances.

[0033] The aforementioned mounting component can be a sleeve structure, meaning it does not need to be completely identical to the positioning component structure, or it can be the same as the positioning component structure. Its structure is not limited, as long as it can guide the installation of the LED beads. The aforementioned connecting component is not limited to this; it can fix two positioning components together to ensure they are parallel to each other. Furthermore, the connecting component can allow for adjustable distance between the two positioning components, facilitating the installation of two LED beads for LED holes with different spacing.

[0034] In one embodiment, the positioning element and / or the pushing element are provided with handles (not shown) to facilitate the handling and use by maintenance personnel.

[0035] The above description of the embodiments is intended to enable those skilled in the art to understand and apply this application. It will be apparent to those skilled in the art that various modifications can be easily made to these embodiments, and the general principles described herein can be applied to other embodiments without creative effort. Therefore, this application is not limited to the embodiments described herein, and any improvements and modifications made by those skilled in the art based on the disclosure of this application without departing from the scope and spirit of this application are within the scope of this application.

Images