A thickness-adjustable soluble mango freeze-drying slicing device
Patent Information
- Application Number
- CN202522053213.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0003]现有芒果冻干切片设备存在明显的加工灵活性与操作效率缺陷:设备的切片刀组为固定间距一体化设计,切片厚度无法根据生产需求灵活调整,若需切换不同厚度的产品规格,需整体拆卸更换专用刀组,不仅增加设备投入成本,还会导致长时间停机换型,严重影响生产连续性
1、该厚度可调的可溶性芒果冻干切片装置,通过设置的放料机构,工作人员只需拉动拉杆向前,即可带动封板向前完成对加工箱体右侧的开合处理,便于工作人员将加工箱体内切片后的芒果取出,且在该装置使用时,卡框和拦截杆卡接于进料斗内,分隔加工箱体和进料斗内部空间,对位于进料斗内等待处理的芒果进行拦截,使位于进料斗内的芒果不会对加工箱体内受加工的芒果造成影响,同时进料斗由左至右向下倾斜,工作人员只需拉动提杆向上使预定数量芒果进入加工箱体内后再移动卡框向下,即可完成对芒果的上料,操作简单便于工作人员使用。
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Figure CN224689093U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mango freeze-drying slicing technology, specifically to a soluble mango freeze-drying slicing device with adjustable thickness. Background Technology
[0002] Mango freeze-drying slicing equipment is a core pre-processing device in the production of freeze-dried mangoes. It is mainly used to slice peeled and pitted fresh or pre-frozen mangoes into uniformly thick slices, providing regular raw materials for the subsequent vacuum freeze-drying process and ensuring a consistent product shape and crisp texture after freeze-drying. It typically consists of a feeding mechanism, slicing components, a drive unit, and an discharge structure. Widely used in food processing enterprises, the precise controllability of slice thickness, the stability of feeding, and the ease of operation directly affect the finished quality, production efficiency, and market suitability of the freeze-dried mangoes.
[0003] Existing mango freeze-drying slicing equipment has obvious deficiencies in processing flexibility and operating efficiency: the slicing blades of the equipment are designed with fixed spacing and cannot be flexibly adjusted according to production needs. If it is necessary to switch to different product specifications with different thicknesses, the entire blade set must be disassembled and replaced, which not only increases the equipment investment cost, but also leads to long-term downtime for replacement, seriously affecting the continuity of production. Utility Model Content
[0004] The purpose of this invention is to provide a soluble mango freeze-drying slicing device with adjustable thickness to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a soluble mango freeze-dried slicing device with adjustable thickness, comprising a worktable, a support leg fixedly connected to the bottom of the worktable, a processing box fixedly connected to the top of the worktable, a feeding hopper fixedly connected to the left side of the processing box, feeding mechanisms provided on the left and right sides of the processing box, and a slicing mechanism provided inside the processing box.
[0006] The feeding mechanism includes a feeding component and a separating component. The feeding component is located at the bottom right side of the processing box, and the separating component is located at the left side of the processing box.
[0007] The slicing mechanism includes a driving component, a lifting component, a slicing component, and a fixing component. The driving component is located at the top of the processing box, the lifting component is located inside the processing box, the slicing component is located at the bottom of the lifting component, and the fixing component is located inside the top of the lifting component.
[0008] Preferably, the discharge assembly includes a sealing plate, which is snapped into the right side of the processing box from the front to the rear. A limiting frame is fixedly connected to the front side of the sealing plate, and the inner side of the limiting frame is in contact with the front and right sides of the processing box. A pull rod is fixedly connected to the front side of the limiting frame.
[0009] Preferably, the separating component includes a slide rail, which is fixedly connected to the left side of the processing box and the top of the feed hopper. A slide plate is slidably connected inside the slide rail, a lifting rod is fixedly connected to the top of the slide plate, and a retaining frame is fixedly connected to the bottom of the slide plate. The retaining frame extends downward through the top of the feed hopper and engages with the bottom of the feed hopper. Intercepting rods are fixedly connected to the upper and lower sides of the retaining frame.
[0010] Preferably, the drive assembly includes a support frame, which is fixedly connected to the top of the processing box. An electric cylinder is fixedly connected to the top of the support frame, and a telescopic rod is fixedly connected to the bottom of the electric cylinder. The telescopic rod is engaged within the support frame.
[0011] Preferably, the lifting assembly includes a lifting platform, which is fixedly connected to the bottom of the telescopic rod and slidably connected to the processing box. Limiting sliders are fixedly connected to the left and right sides of the lifting platform, and the limiting sliders are slidably connected to the left and right sides of the processing box.
[0012] Preferably, the slicing assembly includes a retainer, which is fixedly connected to the bottom of the lifting platform. A retaining strip is engaged in the bottom of the retainer, and a slicing blade assembly is fixedly connected to the bottom of the retaining strip. The slicing blade assembly is engaged in the bottom of the retainer, and a handle is fixedly connected to the front side of the slicing blade assembly. A pad is provided below the slicing blade assembly, and a groove is formed on the surface of the pad corresponding to the position of the slicing blade assembly.
[0013] Preferably, the fixing component includes a bolt, which is threadedly connected to the lifting platform and the card seat, and a card rod is fixedly connected to the bottom of the bolt, which is engaged with the top of the card bar.
[0014] Compared with the prior art, this utility model provides a soluble mango freeze-drying slicing device with adjustable thickness, which has the following beneficial effects: 1. This adjustable-thickness soluble mango freeze-drying slicing device features a feeding mechanism. Operators simply pull a lever forward to open and close the right side of the processing chamber, facilitating the removal of sliced mangoes. During operation, a clamping frame and intercepting rod engage within the feeding hopper, separating the processing chamber from the hopper's interior. This intercepts mangoes awaiting processing in the hopper, preventing them from interfering with the mangoes being processed inside. The feeding hopper tilts downwards from left to right; operators simply pull a lever upwards to feed a predetermined number of mangoes into the processing chamber, then move the clamping frame downwards to complete the mango loading process. The device is simple and easy for operators to use.
[0015] 2. This adjustable-thickness soluble mango freeze-drying slicing device, through its slicing mechanism, allows operators to simply activate the electric cylinder to drive multiple slicing blades downwards synchronously via the lifting platform. The slicing blades then insert into the pad to complete the slicing of the mangoes at the bottom of the processing chamber. The operation is simple and convenient for operators to use. Meanwhile, staff can simply rotate the bolts to fix and release the clips, allowing them to fix multiple slicing blades at different intervals at the bottom of the holder according to processing needs. This enables staff to manually adjust the slicing thickness during mango processing, making it convenient for them to use. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Figure 1 This is a front view of the present utility model; Figure 2 This is a front sectional view of part of the structure of this utility model. Figure 1 ; Figure 3 This is a front sectional view of part of the structure of this utility model. Figure 2 ; Figure 4 This is a schematic diagram of the structure of the partition component; Figure 5 This is a partial structural diagram of the slicing mechanism; Figure 6 This is a sectional view of the slicing mechanism.
[0017] In the diagram: 1. Feeding mechanism; 11. Discharge assembly; 1101. Sealing plate; 1102. Limiting frame; 1103. Pull rod; 12. Separating assembly; 1201. Slide rail; 1202. Slide plate; 1203. Lifting rod; 1204. Card frame; 1205. Intercepting rod; 2. Slicing mechanism; 21. Drive assembly; 2101. Support frame; 2102. Electric cylinder; 2103. Telescopic rod; 22. Lifting assembly; 2201. Lifting platform; 2202. Limiting slider; 23. Slicing assembly; 2301. Card seat; 2302. Card strip; 2303. Slicing knife assembly; 2304. Handle; 2305. Pad plate; 24. Fixing assembly; 2401. Bolt; 2402. Card rod; 3. Workbench; 31. Support leg; 4. Processing box; 41. Feed hopper. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] This utility model provides a technical solution: Example 1 Combination Figures 1 to 4 A soluble mango freeze-dried slicing device with adjustable thickness includes a worktable 3, a support leg 31 fixedly connected to the bottom of the worktable 3, a processing box 4 fixedly connected to the top of the worktable 3, a feeding hopper 41 fixedly connected to the left side of the processing box 4, a feeding mechanism 1 provided on the left and right sides of the processing box 4, and a slicing mechanism 2 provided inside the processing box 4.
[0021] The feeding mechanism 1 includes a discharge component 11 and a separating component 12. The discharge component 11 is located at the bottom right side of the processing box 4, and the separating component 12 is located on the left side of the processing box 4.
[0022] The discharge assembly 11 includes a sealing plate 1101, which is snapped into the right side of the processing box 4 from the front. A limiting frame 1102 is fixedly connected to the front of the sealing plate 1101. The inner side of the limiting frame 1102 is in contact with the front and right sides of the processing box 4. A pull rod 1103 is fixedly connected to the front of the limiting frame 1102. The separating assembly 12 includes a slide rail 1201, which is fixedly connected to the left side of the processing box 4 and to the top of the feed hopper 41. A sliding plate 1202 is slidably connected inside the slide rail 1201. A lifting rod 1203 is fixedly connected to the top of the sliding plate 1202. A retaining frame 1204 is fixedly connected to the bottom of the sliding plate 1202. The retaining frame 1204 penetrates downward through the top of the feed hopper 41 and is snapped into the bottom of the feed hopper 41. Intercepting rods 1205 are fixedly connected to the upper and lower sides of the retaining frame 1204.
[0023] Furthermore, the operator only needs to pull the lever 1103 forward to move the sealing plate 1101 forward to open and close the right side of the processing box 4, making it easy for the operator to remove the sliced mangoes from the processing box 4. When the device is in use, the clamping frame 1204 and the intercepting rod 1205 are engaged in the feeding hopper 41, separating the processing box 4 and the internal space of the feeding hopper 41, and intercepting the mangoes waiting to be processed in the feeding hopper 41, so that the mangoes in the feeding hopper 41 will not affect the mangoes being processed in the processing box 4. At the same time, the feeding hopper 41 tilts downward from left to right. The operator only needs to pull the lifting rod 1203 upward to let the predetermined number of mangoes into the processing box 4, and then move the clamping frame 1204 downward to complete the feeding of mangoes. The operation is simple and convenient for the operator to use.
[0024] Example 2 See Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 Furthermore, based on Embodiment 1, the slicing mechanism 2 includes a driving component 21, a lifting component 22, a slicing component 23, and a fixing component 24. The driving component 21 is disposed on the top of the processing box 4, the lifting component 22 is disposed inside the processing box 4, the slicing component 23 is disposed at the bottom of the lifting component 22, and the fixing component 24 is disposed inside the top of the lifting component 22.
[0025] The drive assembly 21 includes a support frame 2101, which is fixedly connected to the top of the processing box 4. An electric cylinder 2102 is fixedly connected to the top of the support frame 2101, and a telescopic rod 2103 is fixedly connected to the bottom of the electric cylinder 2102. The telescopic rod 2103 is engaged within the support frame 2101. The lifting assembly 22 includes a lifting platform 2201, which is fixedly connected to the bottom of the telescopic rod 2103. The lifting platform 2201 is slidably connected within the processing box 4. Limiting sliders 2202 are fixedly connected to the left and right sides of the lifting platform 2201. The limiting sliders 2202 are slidably connected to the left and right sides within the processing box 4. The slicing assembly 23 includes a card holder 2301, which is fixedly connected to the top of the support frame 2101. A fixed assembly 24 is attached to the bottom of the lifting platform 2201. A retaining strip 2302 is snapped into the bottom of the retaining seat 2301. A slicing blade assembly 2303 is fixedly connected to the bottom of the retaining strip 2302. The slicing blade assembly 2303 is snapped into the bottom of the retaining seat 2301. A handle 2304 is fixedly connected to the front side of the slicing blade assembly 2303. A pad 2305 is provided below the slicing blade assembly 2303. A groove is opened on the surface of the pad 2305 corresponding to the position of the slicing blade assembly 2303. The fixing assembly 24 includes a bolt 2401. The bolt 2401 is threadedly connected to the lifting platform 2201 and the retaining seat 2301. A retaining rod 2402 is fixedly connected to the bottom of the bolt 2401. The retaining rod 2402 is snapped into the top of the retaining strip 2302.
[0026] Furthermore, the operator only needs to activate the electric cylinder 2102 to drive the multiple slicing blade sets 2303 downwards simultaneously via the lifting platform 2201, allowing the slicing blade sets 2303 to insert into the pad 2305 to complete the slicing of the mango at the bottom of the processing box 4. The operation is simple and convenient for the operator. At the same time, the operator only needs to rotate the bolt 2401 to fix and release the clamping strip 2302, allowing the operator to fix the multiple slicing blade sets 2303 at different intervals in the bottom of the clamping seat 2301 according to the processing needs. This allows the operator to manually adjust the slicing thickness during the mango processing, making it convenient for the operator to use.
[0027] In actual operation, when this device is used, the operator first places peeled mangoes into the feed hopper 41, allowing the mangoes to accumulate. Then, the operator pulls the lifting rod 1203 upwards. The upward movement of the lifting rod 1203, through the sliding plate 1202, causes the clamping frame 1204 and the intercepting rod 1205 to move upwards. After the clamping frame 1204 and the intercepting rod 1205 move upwards, they lose their intercepting effect on the mangoes in the feed hopper 41. This continues until a suitable number of mangoes enter the processing chamber 4, at which point the operator moves the device further. The lifting rod 1203 is lowered, causing the clamping frame 1204 and the intercepting rod 1205 to be clamped again at the interface between the processing box 4 and the feeding hopper 41 to intercept the mango in the feeding hopper 41. Then, the operator starts the electric cylinder 2102. The electric cylinder 2102 starts and drives the lifting platform 2201 downward through the telescopic rod 2103. The downward movement of the lifting platform 2201 drives the slicing knife group 2303 downward. The slicing knife group 2303 moves downward and inserts into the pad 2305 to complete the slicing of the mango at the bottom of the processing box 4. During the mango cutting process, the juice produced drips downwards through the grooves on the surface of the pad 2305, preventing juice from accumulating at the bottom of the processing box 4. Then, the electric cylinder 2102 is started again, driving the slicing blade assembly 2303 upwards. Finally, the worker pulls the lever 1103 forward, driving the sealing plate 1101 forward. The sealing plate 1101 moves forward to release the seal on the right side of the processing box 4. After that, the worker can remove the sliced mango through the opening on the right side of the processing box 4. When it is necessary to disassemble or assemble the slicing blade assembly 2303, the operator first rotates the bolt 2401. The bolt 2401 rotates and moves upward, causing the locking rod 2402 to move upward. The locking rod 2402 disengages from the locking strip 2302. Then, the operator can pull the handle 2304 forward, moving the slicing blade assembly 2303 and the locking strip 2302 forward. The locking strip 2302 disengages from the locking seat 2301, thus completing the disassembly / reassembly of the slicing blade assembly 2303. After disassembling step 3, the staff will insert multiple clips 2302 into the card holders 2301 as needed. Finally, the bolts 2401 will be rotated and installed into the top of the lifting platform 2201 according to the position of the clips 2302, so that the clip rods 2402 pass downward through the lifting platform 2201 and the card holders 2301 and are engaged in the top of the clips 2302. At this time, the installation of the slicing blade assembly 2303 is completed. The above steps can be repeated to adjust the spacing of the multiple slicing blade assemblies 2303.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.