Pottery jar body shaping structure

Abstract

The utility model relates to a pottery equipment technical field, concretely relates to a pottery jar body shaping structure, including finishing work position base frame, moving track, outer shape finishing manipulator, linear track, inner hole finishing manipulator, outer shape work position device, inner hole work position device and transfer device, moving track is fixedly connected with finishing work position base frame, outer shape finishing manipulator sets up on finishing work position base frame, linear track is fixedly connected with finishing work position base frame, inner hole finishing manipulator slidingly sets up on linear track, outer shape work position device sets up on finishing work position base frame, inner hole work position device sets up on finishing work position base frame, transfer device sets up on moving track, in the manufacturing process to pottery jar, through transfer device with pottery jar embryo body is moved to outer shape work position device and inner hole work position device in proper order, through the finishing manipulator of outer shape and inner hole finishing manipulator respectively to the inside and outside of embryo body are finished, so that can automatically finish the inside and outside of embryo body, improve product quality.

Description

Technical Field

[0001] This utility model relates to the field of pottery making equipment technology, and in particular to a shaping structure for pottery jar blanks. Background Technology

[0002] The existing pottery jars rely on manual shaping and trimming during the manufacturing process, resulting in low production efficiency and poor consistency. They are designed only for large products but have a low degree of automation, or they are only suitable for small products but cannot be compatible with clay with low water content. They cannot meet the needs of large-scale, high-quality production of both large and small pottery products at the same time. Moreover, they rely entirely on manual assistance, which limits production efficiency and product stability.

[0003] This application features full-process automation, overcoming the limitations of manual processing precision, ensuring consistency in shape and internal structure between large and small products, reducing manual intervention, not only lowering the labor intensity of large products but also improving the production efficiency of small products, while being compatible with the production of both large and small ceramic products, making it widely applicable. Utility Model Content

[0004] The purpose of this utility model is to provide a shaping structure for ceramic pot blanks, which enables automatic trimming of the inside and outside of the ceramic pot blank during the manufacturing process, achieving a composite product with a hollow interior and a good exterior shape, improving product quality, increasing production efficiency, and reducing the intensity of manual labor.

[0005] To achieve the above objectives, this utility model provides a ceramic jar blank shaping structure, including a finishing station base frame, a moving track, an external finishing robot, a linear track, an internal hole finishing robot, an external finishing station device, an internal hole finishing station device, and a transfer device. The moving track is fixedly connected to the finishing station base frame and located on one side of the finishing station base frame. The external finishing robot is mounted on the finishing station base frame. The linear track is fixedly connected to the finishing station base frame and located on one side of the finishing station base frame. The internal hole finishing robot is slidably mounted on the linear track. The external finishing station device is mounted on the finishing station base frame. The internal hole finishing station device is mounted on the finishing station base frame. The transfer device is mounted on the moving track.

[0006] The external shaping station device includes an external shaping rotary motor, an external shaping station, a cylinder, and a fixing fixture. The external shaping rotary motor is fixed on the base frame of the shaping station. The external shaping station is fixedly connected to the output end of the external shaping rotary motor. The cylinder is fixed to the top left side of the base frame of the shaping station. The fixing fixture is fixedly connected to the output end of the cylinder.

[0007] The internal hole finishing station device includes an internal hole finishing rotary motor, an internal hole finishing rotary station, a second cylinder, and a fixed pressure plate. The internal hole finishing rotary motor is fixed on the finishing station base frame. The internal hole finishing rotary station is fixedly connected to the output end of the internal hole finishing rotary motor. The second cylinder is fixedly installed on the top right side of the finishing station base frame. The fixed pressure plate is fixedly connected to the output end of the second cylinder.

[0008] The transfer device includes a transfer trolley, a telescopic platform, and a trolley clamp. The transfer trolley is slidably connected to the moving track and is located on one side of the moving track. The telescopic platform is fixedly connected to the transfer trolley and is located on one side of the transfer trolley. The trolley clamp is disposed on the telescopic platform.

[0009] The precision repair station base frame is equipped with a mud recovery conveyor belt, which is located below the external precision repair rotary motor and the internal hole precision repair rotary motor.

[0010] This utility model discloses a ceramic jar blank shaping structure, including a precision finishing station base frame, a moving track, an external precision finishing robot, a linear track, an internal hole precision finishing robot, an external finishing station device, an internal hole finishing station device, and a transfer device. During the ceramic jar manufacturing process, the transfer device places the ceramic jar blank on the external finishing station device. The external precision finishing robot then trims the exterior of the blank. The transfer device then flips the blank and moves it to the internal hole finishing station device, where the internal hole precision finishing robot extends into the blank for further trimming. This allows for automatic trimming of the ceramic jar blank's interior and exterior, achieving a composite product with both internal and external dimensions, improving product quality, increasing work efficiency, and reducing manual labor intensity. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0012] Figure 1 This is a schematic diagram of the overall structure of the pottery jar blank shaping structure according to the first embodiment of this utility model.

[0013] Figure 2 This is a structural schematic diagram of the external working station device and the internal working station device of the first embodiment of this utility model.

[0014] Figure 3 This is a schematic diagram of the transfer device according to the first embodiment of the present invention.

[0015] In the diagram: 101-Finishing station base frame, 102-Moving track, 103-External shape finishing robot, 104-Linear track, 105-Internal hole finishing robot, 106-External shape finishing rotary motor, 107-External shape finishing station, 108-Cylinder 1, 109-Fixed fixture, 110-Internal hole finishing rotary motor, 111-Internal hole finishing rotary station, 112-Cylinder 2, 113-Fixed pressure plate, 114-Transfer trolley, 115-Telescopic table, 116-Trolley fixture, 117-Soil recovery conveyor belt. Detailed Implementation

[0016] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0017] The first embodiment of this application is as follows: Please see Figures 1 to 3 ,in Figure 1 This is a schematic diagram of the overall structure of the pottery jar blank. Figure 2 These are structural diagrams of the external working station device and the internal hole working station device. Figure 3 This is a schematic diagram of the transfer device. This utility model provides a ceramic pot blank shaping structure: including a finishing workstation base 101, a moving track 102, an external finishing robot 103, a linear track 104, an internal hole finishing robot 105, an external finishing workstation device, an internal hole finishing workstation device, and a transfer device. The external finishing workstation device includes an external finishing rotary motor 106, an external finishing workstation 107, a first cylinder 108, and a fixing clamp 109. The internal hole finishing workstation device includes an internal hole finishing rotary motor 110, an internal hole finishing rotary workstation 111, a second cylinder 112, and a fixing pressure plate 113. The transfer device includes a transfer trolley 114, a telescopic table 115, and a trolley clamp 116. A clay recovery conveyor belt 117 is installed on the finishing workstation base 101. The aforementioned solution addresses the shortcomings of existing pottery jar manufacturing processes, which rely heavily on manual shaping and finishing, resulting in low production efficiency, poor consistency, and limited automation. These methods are either designed for large-scale products but lack automation, or only suitable for small products and incompatible with low-moisture clay. Consequently, they fail to meet the demands of large-scale, high-quality production of both large and small pottery products. Furthermore, the overall reliance on manual assistance limits production efficiency and product stability. The solution aims to automate the shaping and finishing of the pottery jar body during manufacturing, achieving a composite product with both internal and external dimensions, thereby improving product quality, increasing production efficiency, and reducing manual labor intensity.

[0018] In this specific embodiment, the moving track 102 is fixedly connected to the finishing workstation base frame 101 and located on one side of the finishing workstation base frame 101. The external finishing robot 103 is mounted on the finishing workstation base frame 101. The linear track 104 is fixedly connected to the finishing workstation base frame 101 and located on one side of the finishing workstation base frame 101. The internal finishing robot 105 is slidably mounted on the linear track 104. The external workstation device is mounted on the finishing workstation base frame 101. The internal workstation device... The ceramic jar blank is mounted on the finishing workstation base 101 and the transfer device is mounted on the moving track 102. The transfer device can move on the moving track 102 to transfer the formed ceramic jar blank. Both the outer shaping workstation device and the inner hole workstation device are used to place and fix the ceramic jar blank. The inner hole finishing robot 105 is a 6-axis precision robot (maximum working radius 2m) equipped with a ceramic-specific milling cutter (for inner hole and bottle mouth finishing). The ceramic jar blank is placed on the outer shaping workstation device. When the pottery jar body is in place, the external shaping robot 103 is activated to trim the exterior of the pottery jar body. After trimming, the pottery jar body is moved from the external shaping station device to the internal hole station device via the transfer device. Then, the internal hole trimming robot 105 is activated to trim the interior of the pottery jar body. The internal hole trimming robot 105 moves vertically on the linear track 104, allowing it to trim different parts of the interior of the pottery jar body. The process of manufacturing ceramic jars involves adjusting the position of the jar blank to improve processing quality. During the manufacturing process, the ceramic jar blank is placed on the outer shaping station device via the transfer device. The outer shaping precision finishing robot 103 then trims the exterior of the blank. The transfer device then flips the blank and moves it to the inner hole station device, where the inner hole precision finishing robot extends into the blank for further trimming. This allows for automatic trimming of the inside and outside of the ceramic jar blank, achieving a composite product with both internal and external dimensions, improving product quality, increasing production efficiency, and reducing manual labor intensity.

[0019] The external finishing rotary motor 106 is fixed to the finishing station base frame 101; the external finishing station 107 is fixedly connected to the output end of the external finishing rotary motor 106; the cylinder 108 is fixed to the top left side of the finishing station base frame 101; the fixing clamp 109 is fixedly connected to the output end of the cylinder 108. When the external finishing rotary motor 106 is started, it can drive the external finishing station 107 to rotate, and the transfer device moves the pottery jar body to the external finishing station. Place the pottery jar on 107, and start the cylinder 108. The cylinder 108 drives the fixing clamp 109 to move downward, so that the fixing clamp 109 abuts against the top of the pottery jar body, thereby fixing the pottery jar body. By controlling the extension and retraction of the output end of the cylinder 108, the tightness of the fixing clamp 109 on the pottery jar body can be controlled, so as to facilitate the control of the exterior finishing station 107 to rotate the body, and cooperate with the exterior finishing robot 103 to facilitate the finishing of the exterior of the pottery jar body.

[0020] Secondly, the inner hole finishing rotary motor 110 is fixed on the finishing station base 101; the inner hole finishing rotary station 111 is fixedly connected to the output end of the inner hole finishing rotary motor 110; the second cylinder 112 is fixedly installed on the top right side of the finishing station base 101; the fixed pressure plate 113 is fixedly connected to the output end of the second cylinder 112. After the transfer device removes the pottery jar body from the outer shape finishing station 107, it flips the body and moves it to the inner hole finishing rotary station 111 for placement. The inner hole finishing rotary motor 110 can drive the inner hole finishing rotary motor 110. The rotating station 111 rotates, activating the second cylinder 112. The second cylinder 112 drives the fixed pressure plate 113 to move downward, fixing the outside of the blank. With the cooperation of the inner hole finishing robot 105, the inner hole finishing robot 105 moves on the linear track 104, allowing it to move into the inside of the blank for finishing. For semi-hollow structures, a preset inner hole structure is formed, and the inside is hollowed out. For solid clay blanks, the outer shape and inner hole are directly finished. The operation is simple and fully automated.

[0021] Meanwhile, the transfer trolley 114 is slidably connected to the moving track 102 and located on one side of the moving track 102; the telescopic platform 115 is fixedly connected to the transfer trolley 114 and located on one side of the transfer trolley 114; the trolley clamp 116 is set on the telescopic platform 115; the moving track 102 is a predetermined route; the transfer trolley 114 can move on the moving track 102 to the external shape finishing station 107 and the internal hole finishing rotary station 111; the telescopic platform 115 is set at the top of the transfer trolley 114; the telescopic platform 115 can move back and forth on the transfer trolley 114; the trolley clamp 116 is set on the telescopic platform 115. The trolley clamp 116 is used to clamp and fix the ceramic pot body, thereby transferring the body by the rotating trolley. The rear end of the trolley clamp 116 is equipped with a motor, which can drive the trolley clamp 116 to rotate clockwise, thereby flipping the ceramic pot body. Finally, the processed body is sent to the drying area by the transfer trolley 114. There is no manual contact throughout the process. The transfer trolley 114 has a load capacity of 500kg. The grippers of the trolley clamp 116 are adapted to the ceramic pot body. The transfer trolley 114 works with the trolley clamp 116 to transfer the body to the processing station, realizing automatic handling. 300 bodies can be transferred per hour. After processing, the bodies are neatly arranged by the conveyor belt and enter the next firing process.

[0022] In addition, the clay recycling conveyor belt 117 is located below the external finishing rotary motor 106 and the internal finishing rotary motor 110. The setting of the clay recycling conveyor belt 117 allows excess clay to fall onto the clay recycling conveyor belt 117 for conveying during the external and internal finishing of the pottery jar body, thereby facilitating the recycling of clay. After processing, the finished clay blank is automatically output. The entire process is executed by the control system according to the program without manual operation.

[0023] When using the pottery jar blank shaping structure of this embodiment, during the pottery jar manufacturing process, the pottery jar blank is placed on the outer shaping station device by the transfer device, and the outer shaping precision finishing robot 103 is used to trim the outside of the blank. Then, the blank is flipped and moved to the inner hole station device by the transfer device, and the inner hole precision finishing robot extends into the inside of the blank for trimming. This allows for automatic trimming of the inside and outside of the pottery jar blank, achieving the internal and external shape of the composite product, improving product quality, increasing production efficiency, and reducing the labor intensity of manual labor.

[0024] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A shaping structure for a ceramic jar blank, characterized in that, The device includes a precision finishing workstation base frame, a moving track, an external precision finishing robot, a linear track, an internal precision finishing robot, an external workstation device, an internal workstation device, and a transfer device. The moving track is fixedly connected to the precision finishing workstation base frame and located on one side of the base frame. The external precision finishing robot is mounted on the precision finishing workstation base frame. The linear track is fixedly connected to the precision finishing workstation base frame and located on one side of the base frame. The internal precision finishing robot is slidably mounted on the linear track. The external workstation device is mounted on the precision finishing workstation base frame. The internal workstation device is mounted on the precision finishing workstation base frame. The transfer device is mounted on the moving track.

2. The pottery jar blank shaping structure as described in claim 1, characterized in that: The external shaping station device includes an external shaping rotary motor, an external shaping station, a cylinder, and a fixing fixture. The external shaping rotary motor is fixed on the base frame of the shaping station. The external shaping station is fixedly connected to the output end of the external shaping rotary motor. The cylinder is fixed to the top left side of the base frame of the shaping station. The fixing fixture is fixedly connected to the output end of the cylinder.

3. The pottery jar blank shaping structure as described in claim 2, characterized in that: The internal hole finishing station device includes an internal hole finishing rotary motor, an internal hole finishing rotary station, a second cylinder, and a fixed pressure plate. The internal hole finishing rotary motor is fixed on the finishing station base frame. The internal hole finishing rotary station is fixedly connected to the output end of the internal hole finishing rotary motor. The second cylinder is fixedly installed on the top right side of the finishing station base frame. The fixed pressure plate is fixedly connected to the output end of the second cylinder.

4. The pottery jar blank shaping structure as described in claim 1, characterized in that: The transfer device includes a transfer trolley, a telescopic platform, and a trolley clamp. The transfer trolley is slidably connected to the moving track and is located on one side of the moving track. The telescopic platform is fixedly connected to the transfer trolley and is located on one side of the transfer trolley. The trolley clamp is disposed on the telescopic platform.

5. The pottery jar blank shaping structure as described in claim 3, characterized in that: A mud recovery conveyor belt is installed on the base frame of the finishing work station, and the mud recovery conveyor belt is located below the external finishing rotary motor and the internal finishing rotary motor.

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