Circulating still

Abstract

The utility model discloses a kind of circulation stationary machines, including, rack, is equipped with stationary bin, disassembly tray bin and empty tray bin;Handling mechanism, be in rack, for handling tray;Driving mechanism, be in rack, driving mechanism drives handling mechanism to be connected between external and the stationary bin, between the stationary bin and disassembly tray bin and between the empty tray bin and external;And;Disassembly tray blanking mechanism, be in rack, and be connected between disassembly tray bin and empty tray bin and between disassembly tray bin and blanking area.Through driving mechanism drives handling mechanism to be connected between external and the stationary bin, between the stationary bin and disassembly tray bin and between the empty tray bin and external, realize handling mechanism multidirectional movement, realize from external tray stationary, after stationary, disassembly tray, after disassembly tray, empty tray, and workpiece is automatically transported to next process from blanking area, entire machine realizes full automation, this machine saves manual work, improves efficiency.

Description

Technical Field

[0001] This utility model relates to the field of static equipment, and in particular to a circulating static machine. Background Technology

[0002] With continuous economic development and advancements in science and technology, electronic products such as headphones, smartphones, and smartwatches are widely used. During the manufacturing process of electronic products, they typically require pressure holding and static storage to allow the adhesive inside to solidify.

[0003] The existing pressure-holding and settling method involves placing the products requiring pressure holding and settling on a tray, and then manually moving the tray to a settling room for pressure holding. This method has the following problems: 1. Waste of manpower; 2. Settling time requires manual timing; 3. Manual handling, resulting in low efficiency, etc.

[0004] In addition to the aforementioned pressure-holding method in a static chamber, there are also methods that use equipment for pressure holding. However, the structures of equipment vary from manufacturer to manufacturer, and some static chamber equipment cannot achieve the use of a single handling mechanism for loading, turning, and unloading. Utility Model Content

[0005] In view of this, the present invention addresses the deficiencies of the existing technology, and its main purpose is to provide a static settling machine that solves the above-mentioned problems.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a settling machine, comprising,

[0007] The rack is equipped with a static tray, a tray removal tray, and an empty tray tray.

[0008] The material handling mechanism, located on the frame, is used to move material trays;

[0009] A drive mechanism, mounted on the frame, drives a conveying mechanism connected to the external environment between the stationary storage compartment, between the stationary storage compartment and the unpacking compartment, and between the empty tray compartment and the external environment; and;

[0010] The dismantling and unloading mechanism is located on the frame and connects the dismantling bin and the empty bin, as well as the dismantling bin and the unloading area.

[0011] In one embodiment, the driving mechanism includes a first moving module, a second moving module, a third moving module, and a rotating module that work together in a coordinated manner; the first moving module drives the transport mechanism to move back and forth; the second moving module drives the transport mechanism to move left and right; the third moving module drives the transport mechanism to move up and down; and the rotating module drives the transport mechanism to rotate.

[0012] In one embodiment, the first movable module is disposed on the frame, and the output end of the first movable module moves back and forth on the frame; the second movable module is disposed on the output end of the first movable module, and the output end of the second movable module moves left and right; the rotating module is disposed on the output end of the second movable module, and the output end of the rotating module rotates; the third movable module is disposed on the output end of the rotating module, and the output end of the third movable module moves up and down; the conveying mechanism is disposed on the output end of the third movable module, and the third movable module moves.

[0013] In one embodiment, the conveying mechanism includes a mounting frame, a fixed fork arm, two adjustable fork arms, and a sensor assembly; the fixed fork arm is located at the middle position on the outer side of the mounting frame; the two adjustable fork arms are adjustablely disposed on the slots of the mounting frame and located on both sides of the fixed fork arm; the sensor assembly is disposed on the mounting frame, the fixed fork arm, and the two adjustable fork arms.

[0014] In one embodiment, the first moving module, the second moving module, and the third moving module are all linear module structures.

[0015] In one embodiment, the rotating module includes a base disposed on the output end of the second moving module, a rotary motor disposed on the base, and a rotating frame connected to the output shaft of the rotary motor via a rotating shaft, and the third moving module is disposed on the rotating frame.

[0016] In one embodiment, the settling compartment includes a plurality of first settling compartments and a plurality of second settling compartments; the plurality of first settling compartments are located on the left side of the transport mechanism in the forward and backward movement path; the plurality of second settling compartments are located on the rear side of the transport mechanism in the forward and backward movement path; the unpacking compartment and the empty tray compartment are located on the right side of the transport mechanism in the forward and backward movement path, and the unpacking compartment and the empty tray compartment are arranged adjacent to each other.

[0017] In one embodiment, the dismantling and unloading mechanism includes a clamping component disposed on the dismantling bin, a driving component disposed on the frame, and two suction components disposed on the driving component; the driving component drives one of its suction components to move between the dismantling bin and the empty bin, and the driving component drives the other suction component to move between the dismantling bin and the unloading area.

[0018] In one embodiment, the clamping assembly includes two cylinders located in the disassembly chamber, the two cylinders being arranged opposite each other, and the output shafts of the two cylinders extending out to clamp the material trays on the disassembly chamber.

[0019] In one embodiment, the driving component is a linear module; the suction component includes a slide at the output end of the driving component, a synchronous belt module on the slide, a pressing cylinder at the output end of the synchronous belt module, and a plurality of suction cups connected to the output shaft of the pressing cylinder, wherein the pressing cylinder drives the plurality of suction cups to press down and suck up the material tray or the workpiece on the material tray.

[0020] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0021] The drive mechanism connects the external storage area with the stationary storage area, the stationary storage area with the unpacking storage area, and the empty tray storage area with the external storage area. This enables the transport mechanism to move in multiple angles and directions. The machine allows for the placement of trays from the external storage area, the unpacking of trays after stationary storage, the unloading of empty trays, and the automatic transport of workpieces from the unloading area to the next process. The entire machine is fully automated, solving the problems of manual reciprocating transport in traditional stationary storage rooms and the secondary displacement of products caused by manual transport. It also solves the problem of empty tray recovery after product unloading and automatically sends empty trays to the front-end equipment, solving the problem of empty tray loading for the front-end dispensing machine. This machine saves manpower and improves efficiency.

[0022] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0023] Figure 1 This is a perspective view of the circulating settling machine according to an embodiment of this utility model;

[0024] Figure 2 This is a perspective view of the hidden part of the casing of the circulating static machine according to an embodiment of this utility model;

[0025] Figure 3 This is an assembly perspective view of the handling mechanism and the driving mechanism according to an embodiment of the present utility model;

[0026] Figure 4 This is a perspective view of the conveying mechanism according to an embodiment of the present utility model;

[0027] Figure 5 This is a perspective view of the disassembly and unloading mechanism of this utility model embodiment. Detailed Implementation

[0028] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0029] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0030] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0032] Please see Figures 1 to 5 As shown, this application provides a circulating settling machine, including a frame 10, and a settling chamber 11, a disassembly chamber 12, and an empty tray chamber 13. The settling chamber 11 is used to place the material tray 60, on which products that need to be settling are placed, such as products that need to be settling for a period of time to allow the adhesive to cure; the disassembly chamber 12 is a space that separates the products from the material trays; the empty tray chamber 13 is used to place empty material trays after disassembly.

[0033] A conveying mechanism 20, located on the frame 10, is used to convey the material tray 60, realizing automatic conveying of the upper and lower trays. A drive mechanism 30, located on the frame 10, drives the conveying mechanism 20 to connect between the external environment and the stationary compartment 11, between the stationary compartment 11 and the dismantling compartment 12, and between the empty tray compartment 13 and the external environment. The drive mechanism 30 drives the conveying mechanism 20 to move in multiple angles and directions, realizing the upper, turntable, and lower tray movement. A dismantling and unloading mechanism 40, located on the frame 10, connects between the dismantling compartment 12 and the empty tray compartment 13, and between the dismantling compartment 12 and the unloading area 50. The dismantling and unloading mechanism 40 removes the workpiece from the material tray 60 and places the corresponding material tray into the empty tray compartment.

[0034] The drive mechanism connects the external storage area with the stationary storage area, the stationary storage area with the unpacking storage area, and the empty tray storage area with the external storage area. This enables the transport mechanism to move in multiple angles and directions. The machine allows for the placement of trays from the external storage area, the unpacking of trays after stationary storage, the unloading of empty trays, and the automatic transport of workpieces from the unloading area to the next process. The entire machine is fully automated, solving the problems of manual reciprocating transport in traditional stationary storage rooms and the secondary displacement of products caused by manual transport. It also solves the problem of empty tray recovery after product unloading and automatically sends empty trays to the front-end equipment, solving the problem of empty tray loading for the front-end dispensing machine. This machine saves manpower and improves efficiency.

[0035] For example, the rack is also equipped with a touch screen display, a button area, warning lights, and a pneumatic triplet.

[0036] For example, the unloading area 50 is equipped with a conveyor belt. The unloading mechanism 40 places the workpiece on the conveyor belt and then transports it to the next process. This solves the problem that after the workpiece is left to stand, the back-end machine will automatically test it and then require manual loading, thus saving labor.

[0037] For example, the settling bin 11, the unpacking bin 12, and the empty bin 13 are all equipped with sensors to sense whether there is a material tray at the corresponding location. For instance, after the settling bin 11 senses the material tray through the sensor, it transmits the information to the central control system for timing, thus solving the problem of inaccurate timing during manual settling.

[0038] In one embodiment, the drive mechanism 30 includes a first moving module 31, a second moving module 32, a third moving module 33, and a rotating module 34 that work together in a coordinated manner. The first moving module 31 drives the transport mechanism 20 to move back and forth; the second moving module 32 drives the transport mechanism 20 to move left and right; the third moving module 33 drives the transport mechanism 20 to move up and down; and the rotating module 34 drives the transport mechanism 20 to rotate. The first moving module 31, the second moving module 32, the third moving module 33, and the rotating module 34 enable the transport mechanism 20 to move up, down, forward, backward, left, and right, allowing for loading and unloading at different heights and directions.

[0039] For example, the first moving module 31, the second moving module 32, the third moving module 33, and the rotating module 34 can be arbitrarily connected and cooperated. For example, the second moving module 32 is disposed on the first moving module 31, the third moving module 33 is disposed on the second moving module 32, the rotating module is disposed on the third moving module 33, and the conveying mechanism is disposed on the rotating module; or the second moving module 32 is disposed on the rotating module, the third moving module 33 is disposed on the second moving module 32, the first moving module 31 is disposed on the third moving module 33, and the conveying mechanism is disposed on the first moving module 31; as long as forward, backward, up, down, left, and right rotational movements can be realized.

[0040] In another specific embodiment, the first moving module 31 is mounted on the frame 10, and its output end moves back and forth on the frame 10. The machine interior has space for the first moving module 31 to move back and forth, and its output end moves within this space. The second moving module 32 is mounted on the output end of the first moving module 31, and its output end moves left and right. The cooperation between the second moving module 32 and the first moving module 31 enables loading the plate at different positions. The rotating module 34 is mounted on the output end of the second moving module 32, and its output end rotates 360°, enabling loading the plate without blind spots. The third moving module 33 is mounted on the output end of the rotating module 34, and its output end moves up and down. The conveying mechanism 20 is mounted on the output end of the third moving module 33 and moves with it. This allows the conveying mechanism to handle objects at different heights.

[0041] For example, the first moving module 31, the second moving module 32, and the third moving module 33 are all linear module structures. The first moving module 31 includes a motor 311 connected to a pulley assembly 312 via its output shaft. The second moving module 32 is fixed to the belt of the pulley assembly 312 by a clamping block. When the motor 311 drives the pulley assembly 312 to rotate, it causes the second moving module 32 to move back and forth. The second moving module 32 and the third moving module 33 are structures where the motor and lead screw rotate to achieve sliding; this is prior art and will not be described in detail here.

[0042] In one embodiment, the conveying mechanism 20 includes a mounting frame 21, a fixed fork arm 22, two adjustable fork arms 23, and a sensor assembly 24. The fixed fork arm 22 is located at the middle of the outer side of the mounting frame 21, specifically, the fixed fork arm 22 is locked to the mounting frame 21 by screws. The two adjustable fork arms 23 are adjustablely mounted on the slots in the mounting frame 21 and located on both sides of the fixed fork arm 22 by adjusting the tightness of screws. The sensor assembly 24 is mounted on the mounting frame 21, the fixed fork arm 22, and the two adjustable fork arms 23. The sensor assembly 24 consists of multiple sensors, with sensors on the mounting frame 21, the fixed fork arm 22, and the two adjustable fork arms 23, used to sense whether the conveying mechanism 20 has forked the tray, and the height of the tray on the conveying mechanism 20, etc.

[0043] The fork arm 23 can be adjusted left and right on the mounting frame 21, thus adapting to the handling of different types of trays 60. The sensor assembly 24 can effectively avoid the problem of air transport.

[0044] In one embodiment, the rotating module 34 includes a base 341 disposed on the output end of the second moving module 32, a rotary motor 342 disposed on the base 341, and a rotating frame 343 connected to the output shaft of the rotary motor 342 via a rotating shaft. The third moving module 33 is disposed on the rotating frame 343. The rotary motor 342 drives the rotating frame 343 to rotate, thereby driving the third moving module 33 to rotate. The conveying mechanism disposed on the third moving module 33 rotates synchronously.

[0045] In one embodiment, the settling compartment 11 includes a plurality of first settling compartments 111 and a plurality of second settling compartments 112; the plurality of first settling compartments 111 are located on the left side of the transport mechanism 20 along its forward and backward movement path. The plurality of second settling compartments 112 are located on the rear side of the transport mechanism 20 along its forward and backward movement path. The unpacking compartment 12 and the empty compartment 13 are located on the right side of the transport mechanism 20 along its forward and backward movement path, and are arranged adjacent to each other. By placing the plurality of first settling compartments 111 on the left side of the machine interior, the plurality of second settling compartments 112 on the rear side of the machine interior, and the unpacking compartment 12 and the empty compartment 13 on the right side of the machine interior, the entire arrangement is very compact, reducing the volume occupied by the equipment.

[0046] For example, there are 6 first static storage bins 111, which are arranged in two rows, with three bins in each row; there are 2 second static storage bins 112, which are arranged in two rows, with one bin in each row; through reasonable layout, as many static storage bins 11 as possible are arranged to increase production capacity.

[0047] For example, a linear module is provided on the side of the dismantling tray 12 and the empty tray 13, and the output end of the linear module is provided with a fork arm for lifting the trays of the dismantling tray 12 and the empty tray 13.

[0048] In one of the operating environments, this equipment enables the transport mechanism 20 to fork the watch (product) trays that have been pre-applied with glue from the previous station into 8 stationary positions. After the set stationary time is up, the transport mechanism 20 forks the trays out to the unpacking station (unpacking bin), where the unpacking and unloading mechanism 40 picks up the watches and places them into the production line (unloading area) to flow into the next station. Empty trays are forked back to the previous equipment for repacking.

[0049] In one embodiment, the unloading mechanism 40 includes a clamping assembly 41 mounted on the unloading chamber 12, a driving assembly 42 mounted on the frame 10, and two suction assemblies 43 mounted on the driving assembly 42. The clamping assembly 41 is used to clamp the trays in the unloading chamber 12 to prevent the trays from being lifted up when picking up workpieces. The driving assembly 42 drives one of its suction assemblies 43 to move between the unloading chamber 12 and the empty tray chamber 13, and drives the other suction assembly 43 to move between the unloading chamber 12 and the unloading area 50. The distance between the two suction assemblies 43 is the distance between the unloading chamber 12 and the empty tray chamber 13, so that when one suction assembly 43 picks up a workpiece and reaches the unloading area, the other suction assembly 43 reaches the unloading chamber 12 to transport the empty tray.

[0050] In one embodiment, the clamping assembly 41 includes two cylinders disposed in the disassembly chamber 12, the two cylinders being arranged opposite each other, and the output shafts of the two cylinders extending out to clamp the material tray 60 on the disassembly chamber 12.

[0051] In one embodiment, the driving component 42 is a linear module; the suction component 43 includes a slide 431 disposed at the output end of the driving component 42, a synchronous belt module 432 disposed on the slide, a pressing cylinder 433 disposed at the output end of the synchronous belt module, and a plurality of suction cups 434 connected to the output shaft of the pressing cylinder. The pressing cylinder 423 drives the plurality of suction cups 434 to press down and suck up the material tray 60 or the workpiece on the material tray 60.

[0052] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A circulating settling machine, characterized in that: include, The rack is equipped with a static tray, a tray removal tray, and an empty tray tray. The material handling mechanism, located on the frame, is used to move material trays; A drive mechanism, mounted on the frame, drives a conveying mechanism connected to the external environment between the stationary storage compartment, between the stationary storage compartment and the unpacking compartment, and between the empty tray compartment and the external environment; and; The dismantling and unloading mechanism is located on the frame and connects the dismantling bin and the empty bin, as well as the dismantling bin and the unloading area.

2. The circulating settling machine according to claim 1, characterized in that: The driving mechanism includes a first moving module, a second moving module, a third moving module, and a rotating module that work together in a coordinated manner; the first moving module drives the transport mechanism to move back and forth; the second moving module drives the transport mechanism to move left and right; the third moving module drives the transport mechanism to move up and down; and the rotating module drives the transport mechanism to rotate.

3. The circulating settling machine according to claim 2, characterized in that: The first movable module is mounted on the frame, and the output end of the first movable module moves back and forth on the frame; The second moving module is located on the output end of the first moving module, and the output end of the second moving module moves left and right; The rotating module is located at the output end of the second moving module, and the output end of the rotating module can rotate. The third moving module is located at the output end of the rotating module, and the output end of the third moving module moves up and down; the conveying mechanism is located on the output end of the third moving module and moves with the third moving module.

4. The circulating settling machine according to claim 2, characterized in that: The conveying mechanism includes a mounting frame, a fixed fork arm, two adjustable fork arms, and a sensor assembly; the fixed fork arm is located at the middle position on the outer side of the mounting frame; the two adjustable fork arms are adjustablely mounted on the slots of the mounting frame and located on both sides of the fixed fork arm; the sensor assembly is mounted on the mounting frame, the fixed fork arm, and the two adjustable fork arms.

5. The circulating settling machine according to claim 3, characterized in that: The first moving module, the second moving module, and the third moving module are all linear module structures.

6. The circulating settling machine according to claim 5, characterized in that: The rotating module includes a base on the output end of the second moving module, a rotating motor on the base, and a rotating frame connected to the output shaft of the rotating motor via a rotating shaft. The third moving module is mounted on the rotating frame.

7. The circulating settling machine according to claim 3, characterized in that: The static storage compartment includes multiple first static storage compartments and multiple second static storage compartments; the multiple first static storage compartments are located on the left side of the transport mechanism in the forward and backward movement path; the multiple second static storage compartments are located on the rear side of the transport mechanism in the forward and backward movement path; the unpacking compartment and the empty tray compartment are located on the right side of the transport mechanism in the forward and backward movement path, and the unpacking compartment and the empty tray compartment are arranged adjacent to each other.

8. The circulating settling machine according to claim 1, characterized in that: The dismantling and unloading mechanism includes a clamping component on the dismantling bin, a drive component on the frame, and two suction components on the drive component; the drive component drives one of its suction components to move between the dismantling bin and the empty bin, and the drive component drives the other suction component to move between the dismantling bin and the unloading area.

9. The circulating settling machine according to claim 8, characterized in that: The clamping assembly includes two cylinders located in the disassembly chamber, the two cylinders being arranged opposite each other, and the output shafts of the two cylinders extending out to clamp the material trays on the disassembly chamber.

10. The circulating settling machine according to claim 8, characterized in that: The driving component is a linear module; the suction component includes a slide at the output end of the driving component, a synchronous belt module on the slide, a pressing cylinder at the output end of the synchronous belt module, and multiple suction cups connected to the output shaft of the pressing cylinder. The pressing cylinder drives the multiple suction cups to press down and suck up the material tray or the workpiece on the material tray.

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