Aluminum core conveyor for production of louver blades

Abstract

The utility model belongs to the technical field of louver production equipment, especially relate to a aluminium core conveyer for louver blade production, including frame base, the top of frame base is provided with frame platform, one side of frame platform is provided with linear roller way, and is provided with drive mechanism of drive linear roller way, one side of linear roller way is provided with a row of blank holder of connecting frame platform, aluminium core is placed in blank holder, one side of frame platform is provided with first push rod, the end of first push rod is provided with push material board, and push material board pushes aluminium core to linear roller way place by root. The present application is short of in prior art, through the innovative overall design, effectively promotes the system performance and stability, realizes more efficient data processing and transmission. Meanwhile, enhance the compatibility and easy use of equipment, reduce the maintenance cost, provide more smooth, safe use experience for the user, have remarkable economic benefits and social benefits.

Description

Technical Field

[0001] This utility model belongs to the technical field of louver production equipment, and specifically relates to an aluminum core conveyor for louver blade production. Background Technology

[0002] In the manufacturing of louver blades, the aluminum core, as a key component, is crucial to the quality and production efficiency of the blades through its conveying and installation processes. Currently, in existing louver blade production processes, the conveying of aluminum cores into the extruder mainly relies on manual operation. Specifically, workers must manually push each aluminum core into the extruder die one by one.

[0003] This traditional manual operation method has many drawbacks. First, it greatly increases the labor intensity of workers. Because each piece needs to be handled individually, in large-scale production, workers have to repeat the same actions for long periods of time, which easily leads to physical fatigue, affecting not only work efficiency but also potentially harming their health. Second, manual operation is time-consuming and labor-intensive, resulting in low production efficiency. In today's pursuit of high-efficiency production, this inefficient production method struggles to meet market demands, limiting the company's capacity expansion and economic growth.

[0004] More seriously, when manually pushing in the aluminum core, it is difficult to precisely control the angle and position of the core, making tilting and other issues highly likely. Tilt of the aluminum core directly leads to compromised blade quality, resulting in a significant drop in yield. This not only wastes raw materials and increases production costs but may also damage the company's market reputation and competitiveness due to product quality problems. Therefore, designing an aluminum core conveyor for louver blade production is of significant practical importance in addressing these problems in existing technologies, improving the automation and efficiency of louver blade production, and ensuring blade quality. Summary of the Invention

[0005] To address the shortcomings of the existing technology, this utility model provides an aluminum core conveyor for the production of louver blades, thereby solving the aforementioned problems.

[0006] This utility model discloses an aluminum core conveyor for producing louver blades, comprising a frame base, a frame platform above the frame base, a linear roller conveyor on one side of the frame platform, and a drive mechanism for driving the linear roller conveyor. A row of unloading racks connected to the frame platform is arranged on one side of the linear roller conveyor. A baffle is located at the end of the row of unloading racks on the frame platform. The unloading rack includes a first vertical plate and a second vertical plate arranged side-by-side. The bottom end of the first vertical plate is connected to the frame platform. A crossbar is arranged on one side of the linear roller conveyor, and a second vertical plate corresponding to the first vertical plate and suspended at its bottom is arranged on the crossbar. A first push rod is arranged on one side of the frame platform, and a push plate is arranged at the end of the first push rod. A push plate through groove is arranged at the bottom end of the first vertical plate.

[0007] Furthermore, the top of the frame base is provided with several linear slide rails perpendicular to the linear roller conveyor, and the bottom of the frame platform and the linear roller conveyor are provided with sliders that are adapted to each linear slide rail. One of the linear slide rails is provided with an adjusting screw, and the adjusting screw is adapted to a screw nut that connects to the frame platform.

[0008] Furthermore, a handwheel is provided at the end of the adjusting screw.

[0009] Furthermore, vertical rods are symmetrically arranged on both sides of the end of the linear roller conveyor, and guide bearings are provided at the top of the vertical rods.

[0010] Furthermore, several adjustable feet are symmetrically arranged on the frame base.

[0011] Furthermore, the frame platform is provided with an auxiliary frame located above the straight roller conveyor, and the auxiliary frame is provided with a vertical second push rod, the bottom end of which is provided with a pressure roller.

[0012] Furthermore, the driving mechanism is a drive motor, and a number of rotating rollers are arranged in the linear roller conveyor. A transmission part is arranged between the drive motor and the rotating roller below the pressure roller.

[0013] Furthermore, a displacement sensor is installed on one side of one of the unloading racks, and a control cabinet is installed on the frame base. The displacement sensor is connected to the first push rod and the second push rod through the control cabinet.

[0014] Furthermore, the control cabinet is equipped with a three-color alarm light connected to a displacement sensor.

[0015] Furthermore, the frame platform is provided with a gantry frame located above the end of the straight roller conveyor. A transverse rotating shaft is provided on the gantry frame, a bushing is provided on the rotating shaft, a sliding rod is provided inside the bushing, and a gravity roller is provided at the bottom end of the sliding rod.

[0016] Compared with existing technologies, the aluminum core conveyor for louver blade production in this application adapts to diverse production needs through the combination of an adjustable frame platform and a linear roller conveyor; displacement sensors combined with a control cabinet precisely control the push rod movement to achieve automated and precise conveying; guide bearings and pressure rollers ensure conveying stability, reduce aluminum core offset and slippage, improve overall conveying efficiency and quality, and reduce manual intervention and failure rate. Attached Figure Description

[0017] Figure 1 This is the front view of the present invention; Figure 2 This is a rear view of a portion of the structure of this utility model; Figure 3 This is the right view of the present invention; Figure 4 This is a right-side cross-sectional view of a portion of the structure of this utility model.

[0018] In the diagram: 1. Frame base; 2. Frame platform; 3. Linear roller conveyor; 4. Unloading rack; 5. Baffle; 6. First vertical plate; 7. Second vertical plate; 8. Horizontal bar; 9. First push rod; 10. Push plate; 11. Push plate through groove; 12. Linear slide rail; 13. Slider; 14. Adjusting screw; 15. Handwheel; 16. Guide bearing; 17. Adjusting foot; 18. Auxiliary frame; 19. Second push rod; 20. Pressure roller; 21. Drive motor; 22. Transmission unit; 23. Displacement sensor; 24. Control cabinet; 25. Three-color alarm light; 26. Gantry frame; 27. Rotary shaft; 28. Bushing; 29. ​​Slide rod; 30. Gravity roller; 31. Aluminum core. Detailed Implementation

[0019] To better understand this utility model, the embodiments of this utility model will be explained in detail below with reference to the accompanying drawings.

[0020] It should be noted that the directions "front, back, left, right, up, down" mentioned in the text are all relative to the direction of the text. Figure 1 The directions are based on "front, back, left, right, up, down".

[0021] This embodiment of the present invention relates to an aluminum core conveyor for the production of louver blades, including a frame base 1, which serves as the supporting foundation for the entire equipment. The top of the frame base 1 is equipped with several linear guide rails 12 perpendicular to the linear roller conveyor 3. These linear guide rails 12 provide precise guide tracks for the movement of a frame platform 2. The frame platform 2 is positioned above the frame base 1. Both the frame platform 2 and the linear roller conveyor 3 have sliders 13 installed at their bottoms, each adapted to one of the linear guide rails 12. Through the cooperation of the sliders 13 and the linear guide rails 12, the frame platform 2 can move smoothly in a straight line on the linear guide rails 12.

[0022] To achieve precise adjustment of the position of the frame platform 2, an adjusting screw 14 is installed within one of the linear guide rails 12. A screw nut connecting to the frame platform 2 is fitted onto the adjusting screw 14. By rotating the adjusting screw 14, the screw nut moves along the adjusting screw 14, thereby moving the frame platform 2 along the linear guide rail 12 to meet the requirements for the conveying position of the aluminum core 31 in different production scenarios. To facilitate manual adjustment of the adjusting screw 14 by the operator, a handwheel 15 is installed at the end of the adjusting screw 14. The operator can easily control the position of the frame platform 2 simply by turning the handwheel 15.

[0023] A linear roller conveyor 3 is provided on one side of the frame platform 2. The linear roller conveyor 3 is the main channel for conveying the aluminum core 31. Several rotating rollers are installed inside the linear roller conveyor 3, and these rotating rollers are installed inside the linear roller conveyor 3 by bearings and other components, and can rotate freely. The linear roller conveyor 3 is equipped with a drive mechanism, and in this embodiment, the drive mechanism is a drive motor 21. A transmission part 22 is provided between the drive motor 21 and the rotating roller below the pressure roller 20. The transmission part 22 can be a common transmission method such as belt drive, chain drive, or gear drive. The power of the drive motor 21 is transmitted to the rotating roller through the transmission part 22, so that the rotating roller rotates, thereby realizing the conveying of the aluminum core 31 on the linear roller conveyor 3.

[0024] A row of unloading racks 4 connected to the frame platform 2 is provided on one side of the linear roller conveyor 3. The unloading racks 4 are used to temporarily store aluminum cores 31 to be conveyed. The unloading racks 4 include a first vertical plate 6 and a second vertical plate 7 arranged side by side. The bottom end of the first vertical plate 6 is connected to the frame platform 2, providing stable support for the unloading racks 4. A crossbar 8 is provided on one side of the linear roller conveyor 3. The crossbar 8 is equipped with a second vertical plate 7 that corresponds one-to-one with the first vertical plate 6 and is suspended at the bottom. This structure allows the unloading racks 4 to be firmly fixed to the frame platform 2 and to maintain a relatively stable positional relationship with the linear roller conveyor 3. A baffle 5 is provided on the frame platform 2 at the end of the row of unloading racks 4. The function of the baffle 5 is to prevent the aluminum cores 31 from slipping off the end of the unloading racks 4 and to ensure that the aluminum cores 31 are stored in an orderly manner within the unloading racks 4.

[0025] To enable automatic feeding of the aluminum core 31, a first push rod 9 is provided on one side of the frame platform 2, and a pusher plate 10 is provided at the end of the first push rod 9. A pusher plate passage groove 11 is provided at the bottom of the first vertical plate 6 to ensure that the pusher plate 10 can pass through the first vertical plate 6. When it is necessary to push the aluminum core 31 in the unloading rack 4 onto the linear roller conveyor 3, the first push rod 9 extends, and the pusher plate 10 pushes the aluminum core 31 out of the unloading rack 4 through the pusher plate passage groove 11, so that it falls onto the linear roller conveyor 3, and is then transported by the linear roller conveyor 3 to the subsequent production stage.

[0026] Vertical rods are symmetrically arranged on both sides of the end of the linear roller conveyor 3, and guide bearings 16 are installed at the top of the vertical rods. The function of the guide bearings 16 is to guide and correct the conveying direction of the aluminum core 31 at the end of the linear roller conveyor 3, so as to ensure that the aluminum core 31 can accurately enter the next production process or equipment and avoid the aluminum core 31 from deviating or getting stuck during the conveying process.

[0027] Several adjustable feet 17 are symmetrically arranged on the frame base 1. The height of the adjustable feet 17 can be changed by means of thread adjustment or other methods. By adjusting the height of the adjustable feet 17, the frame base 1 can be kept in a horizontal state, thereby ensuring the stability and reliability of the entire conveyor during operation and avoiding the conveyor shaking caused by uneven ground, which would affect the conveying accuracy of the aluminum core 31.

[0028] To further improve the stability and quality of aluminum core 31 conveying, an auxiliary frame 18 is installed on the frame platform 2 above the straight roller conveyor 3. A vertical second push rod 19 is installed on the auxiliary frame 18, and a pressure roller 20 is installed at the bottom end of the second push rod 19. During the conveying process of aluminum core 31, the second push rod 19 extends, causing the pressure roller 20 to press against the aluminum core 31. The pressure roller 20 applies a certain pressure to the aluminum core 31, preventing it from jumping or slipping during conveying and ensuring that the aluminum core 31 can be conveyed smoothly and accurately.

[0029] To achieve automated control of the conveyor, a displacement sensor 23 is installed on one side of one of the unloading racks 4, and a control cabinet 24 is installed on the frame base 1. The displacement sensor 23 can monitor the position information of the aluminum core 31 inside the unloading rack 4 in real time and transmit this information to the control cabinet 24. Based on the received signal from the displacement sensor 23, the control cabinet 24 controls the movement of the first push rod 9 and the second push rod 19. For example, when the displacement sensor 23 detects that an aluminum core 31 has reached a designated position inside the unloading rack 4, the control cabinet 24 controls the first push rod 9 to extend, pushing the aluminum core 31 onto the linear roller conveyor 3; at the same time, according to production needs, it controls the second push rod 19 to extend, so that the pressure roller 20 applies appropriate pressure to the aluminum core 31. In addition, the control cabinet 24 is equipped with a three-color alarm light 25 connected to the displacement sensor 23. The light is red when the equipment is running smoothly. When the displacement sensor 23 detects an abnormality, such as insufficient accumulation of aluminum core 31 in the unloading rack 4, the control cabinet 24 controls the three-color alarm light 25 to emit a yellow alarm signal. When the aluminum core 31 does not move after the instruction to move the first push rod 9 is issued, the control cabinet 24 controls the three-color alarm light 25 to emit a red alarm signal to remind the operator to deal with the abnormality in time.

[0030] The frame platform 2 is also equipped with a gantry frame 26 located above the end of the linear roller conveyor 3. A transverse rotating shaft 27 is mounted on the gantry frame 26, and a bushing 28 is mounted on the rotating shaft 27. A sliding rod 29 is installed inside the bushing 28, and a gravity roller 30 is mounted at the bottom end of the sliding rod 29. When the aluminum core 31 is conveyed to the end of the linear roller conveyor 3, the gravity roller 30 presses down on the aluminum core 31 due to its own weight, further ensuring the stability of the aluminum core 31 when it fully enters the next process. Simultaneously, the sliding rod 29 can move flexibly within the bushing 28, adapting to the conveying needs of aluminum cores 31 of different sizes.

[0031] The usage and principle of this utility model: When using the aluminum core 31 conveyor for producing louver blades, first, adjust the adjusting feet 17 to ensure the frame base 1 is level, based on the ground conditions of the production site, to ensure the stability of the conveyor. Then, adjust the adjusting screw 14 by turning the handwheel 15 to move the frame platform 2 to the appropriate position according to actual production needs.

[0032] The aluminum core 31 to be conveyed is placed in the unloading rack 4. The displacement sensor 23 monitors the position information of the aluminum core 31 in real time and transmits the signal to the control cabinet 24. When the aluminum core 31 reaches the designated position, the control cabinet 24 controls the first push rod 9 to extend, and the push plate 10 pushes the aluminum core 31 out of the unloading rack 4 through the groove 11, so that it falls onto the linear roller conveyor 3. At the same time, the drive motor 21 drives the rotating roller to rotate through the transmission part 22, so that the aluminum core 31 is conveyed forward on the linear roller conveyor 3.

[0033] During the conveying process of aluminum core 31, the second push rod 19 extends, and the pressure roller 20 presses on the aluminum core 31, applying a certain pressure to ensure that the aluminum core 31 is conveyed smoothly. The guide bearing 16 at the end of the linear roller conveyor 3 guides and corrects the conveying direction of the aluminum core 31, so that the aluminum core 31 accurately enters the next production process or equipment.

[0034] If the displacement sensor 23 detects an abnormality during the conveying process, such as excessive or insufficient accumulation of aluminum cores 31 in the unloading rack 4, the control cabinet 24 controls the three-color alarm light 25 to emit an alarm signal of the corresponding color. The operator can then promptly handle the abnormality based on the alarm signal to ensure the normal operation of the conveyor. Through the above operations, the automated, efficient, and precise conveying of aluminum cores 31 during the louver blade production process is achieved.

[0035] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise specified and limited, it should be noted that the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two components, and can be direct connections or indirect connections through an intermediate medium. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0036] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An aluminum core conveyor for producing louver blades, characterized in that: Includes a frame base (1), above which is a frame platform (2), a linear roller conveyor (3) on one side of the frame platform (2), and a driving mechanism for driving the linear roller conveyor (3). A row of unloading racks (4) connected to the frame platform (2) is provided on one side of the linear roller conveyor (3). A baffle (5) located at the end of the row of unloading racks (4) is provided on the frame platform (2). The unloading racks (4) include first vertical plates arranged in parallel. 6) and second vertical plate (7), the bottom end of the first vertical plate (6) is connected to the frame platform (2), a crossbar (8) is provided on one side of the straight roller conveyor (3), a second vertical plate (7) is provided on the crossbar (8) corresponding to the first vertical plate (6) and suspended at the bottom, a first push rod (9) is provided on one side of the frame platform (2), a push plate (10) is provided at the end of the first push rod (9), and a push plate through groove (11) is provided at the bottom end of the first vertical plate (6).

2. The aluminum core conveyor for producing louver blades as described in claim 1, characterized in that: The top of the frame base (1) is provided with several linear slide rails (12) perpendicular to the linear roller conveyor (3). The bottom of the frame platform (2) and the linear roller conveyor (3) are provided with sliders (13) that are adapted to the linear slide rails (12). One of the linear slide rails (12) is provided with an adjusting screw (14), and the adjusting screw (14) is adapted to a screw seat that connects to the frame platform (2).

3. The aluminum core conveyor for producing louver blades as described in claim 2, characterized in that: A handwheel (15) is provided at the end of the adjusting screw (14).

4. The aluminum core conveyor for producing louver blades as described in claim 1, characterized in that: Vertical rods are symmetrically arranged on both sides of the end of the linear roller conveyor (3), and guide bearings (16) are provided at the top of the vertical rods.

5. The aluminum core conveyor for producing louver blades as described in claim 1, characterized in that: Several adjustable feet (17) are symmetrically arranged on the frame base (1).

6. The aluminum core conveyor for producing louver blades as described in claim 1, characterized in that: An auxiliary frame (18) is provided on the frame platform (2) above the straight roller conveyor (3). A vertical second push rod (19) is provided on the auxiliary frame (18), and a pressure roller (20) is provided at the bottom end of the second push rod (19).

7. The aluminum core conveyor for producing louver blades as described in claim 6, characterized in that: The driving mechanism is a drive motor (21), and a number of rotating rollers are provided in the linear roller conveyor (3). A transmission part (22) is provided between the drive motor (21) and the rotating roller directly below the pressure roller (20).

8. The aluminum core conveyor for producing louver blades as described in claim 1, characterized in that: A displacement sensor (23) is provided on one side of one of the unloading racks (4), and a control cabinet (24) is provided on the frame base (1). The displacement sensor (23) is connected to the first push rod (9) and the second push rod (19) through the control cabinet (24).

9. The aluminum core conveyor for producing louver blades as described in claim 8, characterized in that: The control cabinet (24) is equipped with a three-color alarm light (25) connected to the displacement sensor (23).

10. The aluminum core conveyor for producing louver blades as described in claim 1, characterized in that: The frame platform (2) is provided with a gantry frame (26) located above the end of the straight roller conveyor (3). A transverse rotating shaft (27) is provided on the gantry frame (26). A bushing (28) is provided on the rotating shaft (27). A slide rod (29) is provided inside the bushing (28). A gravity roller (30) is provided at the bottom end of the slide rod (29).

Images