A battery external box upper cover terminal conveying device
Patent Information
- Application Number
- CN202521821015.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-26
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-26
AI Technical Summary
然而,现有输送装置在端子输送过程中存在显著缺陷:当端子被输送至机械手取料位置时,因缺乏有效的限位结构和识别机制,端子易发生堆叠、偏移或挤压现象,导致机械手无法准确抓取目标端子,进而造成注塑预埋工序的中断或预埋件位置偏差,严重影响了电池包上盖的生产效率及产品合格率;进一步地,现有输送装置仅通过简单传送结构完成端子的水平转移,未针对机械手取料工位设置动态调整或定位功能,使得端子在输送末端易因惯性或外部干扰产生无序堆积
1、本实用新型采用输送带输送端子,采用限位板组成限位通道在输送的过程中对端子进行限位,采用限位罩从上方对出口处的端子限位,采用定位板内的定位槽对出口待取料位置的端子进行定位,配合红外组件识别待取料的端子,并控制驱动件启停,从而稳定控制端子的输送及后续取料的顺序,避免发生堆叠、偏移或挤压现象,提高输送质量和效率。
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Figure CN224691047U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery pack technology, and in particular to a feeding device for the terminals of the outer casing of a battery. Background Technology
[0002] In the injection molding process of battery pack covers, to meet the functional requirements of internally embedded terminals, nuts, and steel sleeves, existing technologies typically employ a loading platform to centrally place these embedded components, and then a conveyor device to transport them to the robotic arm's pick-up position, integrating the embedded components in conjunction with the injection molding process. In this process, the stability of the conveyor device directly affects the accuracy of the subsequent robotic arm's gripping. However, existing conveying devices have significant drawbacks in terminal conveying: when terminals are conveyed to the robotic arm's picking position, the lack of effective limiting structures and recognition mechanisms causes terminals to easily stack, shift, or be squeezed, preventing the robotic arm from accurately grasping the target terminals. This leads to interruptions in the injection molding pre-embedding process or deviations in the position of the pre-embedded parts, severely impacting the production efficiency and product qualification rate of the battery pack cover. Furthermore, existing conveying devices only complete the horizontal transfer of terminals through a simple conveying structure, without dynamic adjustment or positioning functions for the robotic arm's picking position, making it easy for terminals to accumulate disorderly at the end of the conveying process due to inertia or external interference. This structural defect increases the complexity of robotic arm picking and makes it difficult to meet the high-precision and high-stability manufacturing requirements of the battery pack cover. Therefore, this utility model proposes a conveying device for the terminals of the battery outer casing cover to solve the problems existing in the prior art. Utility Model Content
[0003] To address the aforementioned problems, this utility model proposes a feeding device for the terminals of the battery outer casing top cover. This feeding device stably controls the feeding of the terminals and the subsequent picking sequence, avoiding stacking, offset, or squeezing, thereby improving feeding quality and efficiency.
[0004] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a material conveying device for the terminals of the outer casing of a battery, including a conveyor frame and a conveyor belt. The conveyor belt is located inside the conveyor frame and is driven by a drive component. A top frame is provided above the conveyor frame, and a limiting plate is provided at the bottom of the top frame. The limiting plate has at least four rows, and two adjacent rows of the limiting plates form a limiting channel. The limiting channel is used to cooperate with the conveyor belt to convey the terminals. The top end of the limiting plate is provided with a limiting cover, which is used to limit the position above the terminal. The top end of the conveyor frame is provided with a positioning plate, and the inner side of the positioning plate is provided with a positioning groove for the positioning terminal. The positioning plate is provided with an infrared component for identifying the terminal, and the control end of the infrared component is connected to a driving component.
[0005] A further improvement is that the infrared component includes a U-shaped fastener and a first infrared sensor. The U-shaped fastener is located above the positioning plate, and the first infrared sensor is located on the U-shaped fastener, with the detection range of the first infrared sensor covering the positioning groove.
[0006] A further improvement is that a second infrared sensor is provided above the limiting plate, and the detection range of the second infrared sensor covers the limiting channel. The signal output terminal of the second infrared sensor is connected to the control terminal.
[0007] A further improvement is that the top of the top frame is provided with an arc-shaped mounting groove, and there are at least four rows of arc-shaped mounting grooves. The four rows of limiting plates are fixed to the four rows of arc-shaped mounting grooves by bolts.
[0008] A further improvement is that: both ends of the inner side of the conveyor frame are provided with drive rollers, the conveyor belt is wound around the drive rollers, and one end of the outer side of the conveyor frame is provided with a side plate.
[0009] A further improvement is that the driving component includes a connecting wheel, a driving wheel, and a reduction motor. The connecting wheel and the driving wheel both rotate on the outside of the side plate, and a track connects the connecting wheel and the driving wheel. The connecting wheel is connected to the driving roller at one end, and the reduction motor is located on the inside of the side plate, with its output end connected to the driving wheel.
[0010] A further improvement is that: one end of the bottom of the conveyor frame is provided with a first support leg, and the other end of the bottom of the conveyor frame is provided with a second support leg. The first support leg is supported on the upper cover component feeding device, and the second support leg is supported on the ground.
[0011] The beneficial effects of this utility model are as follows: 1. This utility model uses a conveyor belt to transport terminals, and uses a limiting plate to form a limiting channel to limit the terminals during the transport process. A limiting cover limits the terminals at the outlet from above, and a positioning groove in the positioning plate positions the terminals at the outlet to be picked up. In conjunction with an infrared component, it identifies the terminals to be picked up and controls the start and stop of the drive component, thereby stabilizing the transport of terminals and the subsequent picking sequence, avoiding stacking, offset or squeezing, and improving the transport quality and efficiency.
[0012] 2. The limiting plate of this utility model is fixed to the arc-shaped mounting groove by bolts. Due to the length characteristics of the arc-shaped mounting groove, the position of the limiting plate can be adjusted, thereby forming a limiting channel that can be adapted to terminals of different diameters, and has a wide range of applications. Attached Figure Description
[0013] Figure 1 This is the front view of the present invention; Figure 2 This is a schematic diagram of the back of the present invention; Figure 3 This is a schematic diagram of the upper structure of the conveyor frame of this utility model; Figure 4 This is a schematic diagram of the structure of the outlet end of the conveyor frame of this utility model.
[0014] The components include: 1. Conveyor frame; 2. Conveyor belt; 3. Top frame; 4. Limiting plate; 5. Terminal; 6. Limiting cover; 7. Positioning plate; 8. U-shaped fastener; 9. First infrared sensor; 10. Second infrared sensor; 11. Arc-shaped mounting groove; 12. Side plate; 13. Connecting wheel; 14. Drive wheel; 15. Track; 16. Gear motor; 17. First outrigger; 18. Second outrigger. Detailed Implementation
[0015] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model. Example
[0016] according to Figure 1 , 2 As shown in Figures 3 and 4, this embodiment proposes a material conveying device for the terminals of the battery external casing cover, including a conveyor frame 1 and a conveyor belt 2. The conveyor belt 2 is located inside the conveyor frame 1 and is driven by a drive component. A top frame 3 is provided above the conveyor frame 1, and a limiting plate 4 is provided at the bottom of the top frame 3. The limiting plate 4 has four rows, and two adjacent rows of the limiting plate 4 form a limiting channel. The limiting channel is used to cooperate with the conveyor belt 2 to convey the terminals 5. One end of the top of the limiting plate 4 is provided with a limiting cover 6, which is used to limit the terminal 5 above. One end of the top of the conveyor frame 1 is provided with a positioning plate 7, and the inner side of the positioning plate 7 is provided with a positioning groove for positioning the terminal 5. The positioning plate 7 is provided with an infrared component for identifying the terminal 5, and the control end of the infrared component is connected to the drive unit. In use, the conveyor belt 2 is used to transport the terminal 5. The limiting plate 4 forms a limiting channel to limit the terminal 5 during the transport process. The limiting cover 6 limits the terminal 5 at the outlet from above. The positioning groove in the positioning plate 7 positions the terminal 5 at the outlet to be picked up. The infrared component identifies the terminal 5 to be picked up and controls the start and stop of the drive unit, thereby stabilizing the transport of the terminal 5 and the subsequent picking sequence, avoiding stacking, offset or squeezing, and improving the transport quality and efficiency.
[0017] The infrared component includes a U-shaped fastener 8 and a first infrared sensor 9. The U-shaped fastener 8 is positioned above the positioning plate 7, and the first infrared sensor 9 is mounted on the U-shaped fastener 8, with its detection range covering the positioning groove. In use, the first infrared sensor 9 identifies whether there is a terminal 5 in the positioning groove. If so, the drive mechanism stops until the terminal is removed by the robotic arm, then restarts until the terminal 5 is detected, and this process is repeated.
[0018] A second infrared sensor 10 is provided above the limiting plate 4, and the detection range of the second infrared sensor 10 covers the limiting channel. The signal output terminal of the second infrared sensor 10 is connected to the control terminal. The second infrared sensor 10 is used to identify the terminal 5 during transportation. When the terminal 5 cannot be identified, it is determined that there is a material shortage, and data is sent to the control terminal to remind it to handle the issue.
[0019] The top of the top frame 3 is provided with an arc-shaped mounting groove 11, and the arc-shaped mounting groove 11 has four rows. The four rows of limiting plates 4 are fixed to the four rows of arc-shaped mounting grooves 11 by bolts. The limiting plates 4 are fixed to the arc-shaped mounting grooves 11 by bolts. Due to the length characteristics of the arc-shaped mounting grooves 11, the position of the limiting plates 4 can be adjusted, thereby forming a limiting channel that can adapt to terminals 5 of different diameters, and has a wide range of applications. Example
[0020] according to Figure 1 , 2 As shown in Figures 3 and 4, this embodiment proposes a material conveying device for the terminals of the battery external casing cover, including a conveyor frame 1 and a conveyor belt 2. The conveyor belt 2 is located inside the conveyor frame 1 and is driven by a drive component. A top frame 3 is provided above the conveyor frame 1, and a limiting plate 4 is provided at the bottom of the top frame 3. The limiting plate 4 has four rows, and two adjacent rows of the limiting plate 4 form a limiting channel. The limiting channel is used to cooperate with the conveyor belt 2 to convey the terminals 5. One end of the top of the limiting plate 4 is provided with a limiting cover 6, which is used to limit the terminal 5 above. One end of the top of the conveyor frame 1 is provided with a positioning plate 7, and the inner side of the positioning plate 7 is provided with a positioning groove for positioning the terminal 5. The positioning plate 7 is provided with an infrared component for identifying the terminal 5, and the control end of the infrared component is connected to the drive unit. In use, the conveyor belt 2 is used to transport the terminal 5. The limiting plate 4 forms a limiting channel to limit the terminal 5 during the transport process. The limiting cover 6 limits the terminal 5 at the outlet from above. The positioning groove in the positioning plate 7 positions the terminal 5 at the outlet to be picked up. The infrared component identifies the terminal 5 to be picked up and controls the start and stop of the drive unit, thereby stabilizing the transport of the terminal 5 and the subsequent picking sequence, avoiding stacking, offset or squeezing, and improving the transport quality and efficiency.
[0021] The infrared component includes a U-shaped fastener 8 and a first infrared sensor 9. The U-shaped fastener 8 is positioned above the positioning plate 7, and the first infrared sensor 9 is mounted on the U-shaped fastener 8, with its detection range covering the positioning groove. In use, the first infrared sensor 9 identifies whether there is a terminal 5 in the positioning groove. If so, the drive mechanism stops until the terminal is removed by the robotic arm, then restarts until the terminal 5 is detected, and this process is repeated.
[0022] The conveyor frame 1 has drive rollers at both ends on its inner side, and the conveyor belt 2 is wound around the drive rollers. A side plate 12 is located at one end of the outer side of the conveyor frame 1. The driving component includes a connecting wheel 13, a drive wheel 14, and a reduction motor 16. The connecting wheel 13 and drive wheel 14 rotate on the outer side of the side plate 12, and a track 15 connects the connecting wheel 13 and drive wheel 14. The connecting wheel 13 is connected to the drive roller at one end. The reduction motor 16 is located on the inner side of the side plate 12, and its output end is connected to the drive wheel 14. A first support leg 17 is located at one end of the bottom of the conveyor frame 1, and a second support leg 18 is located at the other end. The first support leg 17 is supported on the upper cover component loading equipment, and the second support leg 18 is supported on the ground. In use, the device is installed on the upper cover component loading equipment. The reduction motor 16 is started to rotate the drive wheel 14, which, in conjunction with the track 15, rotates the connecting wheel 13, causing the drive roller at one end to rotate, thus driving the conveyor belt 2 to run along the conveyor terminal 5.
[0023] The battery's external casing terminal conveying device uses a conveyor belt 2 to transport terminals 5. A limiting plate 4 forms a limiting channel to restrict the terminals 5 during transport. A limiting cover 6 restricts the terminals 5 at the outlet from above. A positioning groove in a positioning plate 7 positions the terminals 5 at the outlet's uncollected position. An infrared component identifies the terminals 5 to be collected and controls the start and stop of the drive unit, thus stably controlling the transport of terminals 5 and the subsequent collection sequence, preventing stacking, offset, or compression, and improving transport quality and efficiency. Simultaneously, the limiting plate 4 is fixed to the arc-shaped mounting groove 11 with bolts. Due to the length characteristics of the arc-shaped mounting groove 11, the position of the limiting plate 4 can be adjusted, thus forming a limiting channel adaptable to terminals 5 of different diameters, making it widely applicable.
[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A material conveying device for the terminals of the outer casing of a battery, comprising a conveyor frame (1) and a conveyor belt (2), characterized in that: The conveyor belt (2) is located inside the conveyor frame (1) and is driven by a drive unit. The conveyor frame (1) is provided with a top frame (3) above it and a limiting plate (4) is provided at the bottom of the top frame (3). The limiting plate (4) has at least four columns, and two adjacent columns of the limiting plate (4) form a limiting channel. The limiting channel is used to cooperate with the conveyor belt (2) to convey the terminal (5). The top end of the limiting plate (4) is provided with a limiting cover (6), and the limiting cover (6) is used to limit the position above the terminal (5). The top end of the conveyor (1) is provided with a positioning plate (7), and the inner side of the positioning plate (7) is provided with a positioning groove for the positioning terminal (5). The positioning plate (7) is provided with an infrared component for identifying the terminal (5), and the control end of the infrared component is connected to the driving component.
2. The feeding device for the terminal of the battery outer casing cover according to claim 1, characterized in that: The infrared component includes a U-shaped fastener (8) and a first infrared sensor (9). The U-shaped fastener (8) is located above the positioning plate (7), and the first infrared sensor (9) is located on the U-shaped fastener (8). The detection range of the first infrared sensor (9) covers the positioning groove.
3. The feeding device for the terminal of the battery outer casing cover according to claim 1, characterized in that: A second infrared sensor (10) is provided above the limiting plate (4), and the detection range of the second infrared sensor (10) covers the limiting channel. The signal output terminal of the second infrared sensor (10) is connected to the control terminal.
4. The feeding device for the terminal of the battery outer casing cover according to claim 1, characterized in that: The top of the top frame (3) is provided with an arc-shaped mounting groove (11), and the arc-shaped mounting groove (11) is provided with at least four rows. The four rows of limiting plates (4) are fixed to the four rows of arc-shaped mounting grooves (11) by bolts respectively.
5. The feeding device for the terminal of the battery outer casing cover according to claim 1, characterized in that: Both ends of the inner side of the conveyor frame (1) are provided with drive rollers, the conveyor belt (2) is wound around the drive rollers, and one end of the outer side of the conveyor frame (1) is provided with a side plate (12).
6. The feeding device for the terminal of the battery outer casing cover according to claim 5, characterized in that: The driving component includes a connecting wheel (13), a driving wheel (14), and a reduction motor (16). The connecting wheel (13) and the driving wheel (14) both rotate on the outside of the side plate (12), and a track (15) is connected between the connecting wheel (13) and the driving wheel (14). The connecting wheel (13) is connected to the driving roller at one end. The reduction motor (16) is located on the inside of the side plate (12), and the output end of the reduction motor (16) is connected to the driving wheel (14).
7. The feeding device for the terminal of the battery outer casing cover according to claim 1, characterized in that: The bottom of the conveyor frame (1) is provided with a first leg (17) at one end and a second leg (18) at the other end. The first leg (17) is supported on the upper cover component feeding device, and the second leg (18) is supported on the ground.