Intelligent sorting device for shock absorber valve plate

Abstract

The utility model discloses a shock absorber valve disc intelligence sorting equipment belongs to shock absorber valve disc sorting technical field, solved the problem of low efficiency of sorting valve disc that the existing device needs to suspend the movement of the slide plate when taking the valve disc on the slide plate, including the bottom plate, the right side of bottom plate top is provided with the placement subassembly, the middle part of bottom plate top is provided with sorting subassembly and takes the subassembly, through the motor drive carousel rotation, when the containing groove is from the below of the placement pipe, the valve disc inside the placement pipe is located the bottom one and falls into the inside of containing groove, and removes along with the carousel rotation, through the magnet and the valve disc contact and adsorb the valve disc, can take out the valve disc from containing groove, then takes down the valve disc from the magnet, through the carousel's unceasing rotation, can make the valve disc in the placement pipe enter the inside of containing groove when taking the valve disc, can not intermittently complete the valve disc's piece by piece sorting, is favorable for improving the sorting efficiency of valve disc.

Description

Technical Field

[0001] This utility model relates to the field of shock absorber valve sorting technology, specifically to an intelligent sorting device for shock absorber valves. Background Technology

[0002] The material of shock absorber valve plates usually needs to have high strength, fatigue resistance, corrosion resistance and impact resistance to adapt to the frequent reciprocating motion and stress requirements of shock absorbers under complex working conditions. In the storage and management of shock absorber valve plates, due to the need for rust prevention, the current process generally adopts the oil immersion storage method, which requires immersing them in oil. During use, two or more pieces are very likely to stick together and overlap during the handling process.

[0003] A search revealed that patent application number 201922151383.3 discloses a shock absorber valve plate sorting device, comprising at least one set of fixed sliding groove plates with a first limiting part, at least one set of sliding plates that slide with the first limiting part, an upper cover plate that is clamped to the fixed sliding groove plate and located above the sliding plate, and a power device; the power device has an output component, which is connected to the sliding plate to drive the sliding plate to perform linear reciprocating motion based on the first limiting part; the sliding plate has a valve plate groove that matches the shape and thickness of the valve plate, and the upper cover plate has a guide hole leading to the sliding plate, the cross-sectional shape of the guide hole matching the shape of the valve plate; when the sliding plate is on one side of its reciprocating motion stroke, the valve plate groove is directly below the guide hole; when the sliding plate is on the other side of its reciprocating motion stroke, the valve plate groove is outside the area where the upper cover plate covers the sliding plate; Although the shock absorber valve plate sorting device separates one valve plate from the stacked guide holes each time through the reciprocating motion of the slide plate, the slide plate must be paused when picking up the valve plate for safety and precise gripping considerations. Frequent start-stop operations not only disrupt the continuity of the sorting operation but also cause significant time loss, resulting in a substantial reduction in the efficiency of the entire sorting process.

[0004] Therefore, we propose an intelligent sorting device for shock absorber valve plates. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an intelligent sorting device for shock absorber valve plates, which solves the problem that existing devices require pausing the movement of the slide when picking up valve plates from the slide, resulting in low sorting efficiency.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a shock absorber valve plate intelligent sorting device, including a base plate, wherein support legs are fixedly installed at the four corners of the bottom surface of the base plate; A placement component is provided on the right side of the top surface of the base plate, and a sorting component and a picking component are provided in the middle of the top surface of the base plate. The placement assembly includes a support column and a placement tube that is hollow inside and open at both ends. The support column is fixedly installed on the top surface of the base plate, and the placement tube is positioned directly above the support column. The sorting assembly includes a motor fixedly installed in the middle of the bottom surface of the base plate. A turntable is fixedly installed at the output end of the motor. A receiving groove corresponding to the position of the placement tube is opened on the top surface of the turntable. The thickness of the turntable is the same as the distance between the support column and the placement tube. The edge of the turntable is located between the support column and the placement tube. The depth of the receiving groove is the same as the thickness of the shock absorber valve plate. The retrieval assembly includes a U-shaped plate, a spring sheet, and a magnet. The two ends of the U-shaped plate are fixedly installed on the top surface of the base plate, the spring sheet is fixedly installed on the side wall of the U-shaped plate, and the magnet corresponding to the position of the receiving groove is fixedly installed on the bottom surface of the spring sheet.

[0007] Preferably, the placement assembly further includes a hydraulic rod, a positioning rod, and a connecting plate. The hydraulic rod is fixedly installed on the bottom surface of the base plate. The output end of the hydraulic rod passes through the base plate and the support column and is fixedly installed with a positioning rod. The positioning rod extends into the interior of the placement tube and is coaxially arranged with the placement tube. The positioning rod facilitates the limiting of the valve plate, allowing the valve plate to be fitted onto the outside of the positioning rod and slide along the positioning rod into the interior of the placement tube.

[0008] Preferably, the connecting plate is U-shaped, with its bottom end fixedly installed on the arc surface of the support column and its top end fixedly installed on the arc surface of the placement tube, thereby supporting the placement tube.

[0009] Preferably, a clearance hole corresponding to the position of the positioning rod is provided in the middle of the bottom surface of the receiving groove, so that the positioning rod can pass through the clearance hole.

[0010] Preferably, a controller is fixedly installed on the top surface of the base plate, and the hydraulic rod and the motor are electrically connected to the controller through wires. The controller can control the start and stop of the motor and the hydraulic rod. This control method is existing technology and will not be described in detail here.

[0011] This utility model provides an intelligent sorting device for shock absorber valve plates. It has the following beneficial effects: This intelligent valve plate sorting device for shock absorbers uses a motor to drive a rotating disc. When the receiving trough passes under the placement tube, the bottom valve plate inside the placement tube falls into the receiving trough and moves out as the disc rotates. By pressing down on the spring plate, the magnet contacts and attracts the valve plate, thus removing it from the receiving trough. The valve plate is then removed from the magnet. Through the continuous rotation of the disc, valve plates in the placement tube can be moved into the receiving trough simultaneously with the removal of the valve plates, allowing for uninterrupted sorting of valve plates one by one. This improves the sorting efficiency and solves the problem of low sorting efficiency in existing devices where the movement of the sliding plate needs to be paused when removing valve plates from the sliding plate. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a schematic diagram of the placement component structure of this utility model; Figure 4 This is a schematic diagram of the sorting and picking components of this utility model.

[0013] In the diagram: 1. Base plate; 2. Placement component; 21. Support column; 22. Placement tube; 23. Hydraulic rod; 24. Positioning rod; 25. Connecting plate; 3. Sorting component; 31. Motor; 32. Turntable; 321. Receiving groove; 322. Clearance hole; 4. Picking component; 41. U-shaped plate; 42. Spring plate; 43. Magnet; 5. Controller. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Example 1: As Figure 1-4 As shown: It includes a base plate 1, and support legs are fixedly installed at the four corners of the bottom surface of the base plate 1; A placement component 2 is provided on the right side of the top surface of the base plate 1, and a sorting component 3 and a picking component 4 are provided in the middle of the top surface of the base plate 1. The placement component 2 includes a support column 21 and a placement tube 22 that is hollow inside and open at both ends. The support column 21 is fixedly installed on the top surface of the base plate 1, and the placement tube 22 is located directly above the support column 21. The sorting assembly 3 includes a motor 31 fixedly installed in the middle of the bottom surface of the base plate 1. A turntable 32 is fixedly installed at the output end of the motor 31. The top surface of the turntable 32 is provided with a receiving groove 321 corresponding to the position of the placement tube 22. The thickness of the turntable 32 is the same as the distance between the support column 21 and the placement tube 22. The edge of the turntable 32 is located between the support column 21 and the placement tube 22. The depth of the receiving groove 321 is the same as the thickness of the shock absorber valve plate. The retrieval component 4 includes a U-shaped plate 41, a spring sheet 42, and a magnet 43. The two ends of the U-shaped plate 41 are fixedly installed on the top surface of the base plate 1. The spring sheet 42 is fixedly installed on the side wall of the U-shaped plate 41. The magnet 43, corresponding to the position of the receiving groove 321, is fixedly installed on the bottom surface of the spring sheet 42.

[0016] Furthermore, the placement assembly 2 also includes a hydraulic rod 23, a positioning rod 24, and a connecting plate 25. The hydraulic rod 23 is fixedly installed on the bottom surface of the base plate 1. The output end of the hydraulic rod 23 passes through the base plate 1 and the support column 21 and is fixedly installed with the positioning rod 24. The positioning rod 24 extends into the interior of the placement tube 22 and is coaxially arranged with the placement tube 22. The positioning rod 24 is used to limit the valve plate. The valve plate is placed on the outside of the positioning rod 24 and slides into the interior of the placement tube 22 along the positioning rod 24.

[0017] Furthermore, the connecting plate 25 is U-shaped, with the bottom end of the connecting plate 25 fixedly installed on the arc surface of the support column 21, and the top end of the connecting plate 25 fixedly installed on the arc surface of the placement tube 22. The connecting plate 25 can support the placement tube 22.

[0018] Furthermore, a clearance hole 322 corresponding to the position of the positioning rod 24 is provided in the middle of the bottom surface of the receiving groove 321; This allows the positioning rod 24 to pass through the clearance hole 322.

[0019] Furthermore, a controller 5 is fixedly installed on the top surface of the base plate 1, and the hydraulic rod 23 and the motor 31 are electrically connected to the controller 5 through wires; The controller 5 can control the start and stop of the motor 31 and the hydraulic rod 23. This control method is existing technology and will not be described in detail here.

[0020] The working principle and usage process of this utility model: When using this intelligent sorting device for shock absorber valve plates, the stacked valve plates are placed on the outside of the positioning rod 24, and then the valve plates enter the interior of the placement tube 22. Then, the hydraulic rod 23 is activated to retract the positioning rod 24, and then the motor 31 is activated to drive the turntable 32 to rotate. When the receiving groove 321 passes under the placement tube 22, the valve plate at the bottom inside the placement tube 22 falls into the receiving groove 321 and moves out with the rotation of the turntable 32. Then, when the moved-out valve plate passes the magnet 43, the operator presses down the spring plate 42 to make the magnet 43 contact the valve plate and attract the valve plate, so that the valve plate can be taken out from the receiving groove 321. Then, the valve plate is taken off the magnet 43. Through the continuous rotation of the turntable 32, the valve plates in the placement tube 22 can enter the interior of the receiving groove 321 at the same time as the valve plates are taken out, so that the valve plates can be sorted one by one without interruption.

[0021] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A shock absorber valve plate intelligent sorting device, comprising a base plate (1), wherein support legs are fixedly installed at the four corners of the bottom surface of the base plate (1); Its features are: A placement component (2) is provided on the right side of the top surface of the base plate (1), and a sorting component (3) and a picking component (4) are provided in the middle of the top surface of the base plate (1). The placement component (2) includes a support column (21) and a placement tube (22) that is hollow inside and open at both ends. The support column (21) is fixedly installed on the top surface of the base plate (1), and the placement tube (22) is located directly above the support column (21). The sorting component (3) includes a motor (31) fixedly installed in the middle of the bottom surface of the base plate (1). A turntable (32) is fixedly installed at the output end of the motor (31). The top surface of the turntable (32) is provided with a receiving groove (321) corresponding to the position of the placement tube (22). The thickness of the turntable (32) is the same as the distance between the support column (21) and the placement tube (22). The edge of the turntable (32) is located between the support column (21) and the placement tube (22). The depth of the receiving groove (321) is the same as the thickness of the shock absorber valve plate. The picking component (4) includes a U-shaped plate (41), a spring sheet (42) and a magnet (43). The two ends of the U-shaped plate (41) are fixedly installed on the top surface of the base plate (1). The spring sheet (42) is fixedly installed on the side wall of the U-shaped plate (41). The magnet (43) corresponding to the position of the receiving groove (321) is fixedly installed on the bottom surface of the spring sheet (42).

2. The intelligent sorting device for shock absorber valve plates according to claim 1, characterized in that: The placement assembly (2) also includes a hydraulic rod (23), a positioning rod (24) and a connecting plate (25). The hydraulic rod (23) is fixedly installed on the bottom surface of the base plate (1). The output end of the hydraulic rod (23) passes through the base plate (1) and the support column (21) and is fixedly installed with the positioning rod (24). The positioning rod (24) extends into the interior of the placement tube (22) and is coaxially arranged with the placement tube (22).

3. The intelligent sorting device for shock absorber valve plates according to claim 2, characterized in that: The connecting plate (25) is U-shaped. The bottom end of the connecting plate (25) is fixedly installed on the arc surface of the support column (21), and the top end of the connecting plate (25) is fixedly installed on the arc surface of the placement tube (22).

4. The intelligent sorting device for shock absorber valve plates according to claim 2, characterized in that: The bottom surface of the receiving groove (321) is provided with a clearance hole (322) corresponding to the position of the positioning rod (24).

5. The intelligent sorting device for shock absorber valve plates according to claim 2, characterized in that: The controller (5) is fixedly installed on the top surface of the base plate (1), and the hydraulic rod (23) and the motor (31) are electrically connected to the controller (5) through wires.

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