A winding device for a cable production line
Patent Information
- Application Number
- CN202522224175.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0003]为了克服上述缺陷,本实用新型提供了一种电缆生产线用收卷装置,解决了电缆在缠绕至卷线辊上时,往往难以保证紧密缠绕,容易出现松动现象,这种松动会导致电缆在后续的存储、运输以及使用过程中出现缠绕混乱、损坏等问题,另一方面,现有的收卷装置在对电缆进行收卷时,电缆的分布不够均匀,电缆在收卷过程中容易集中在卷线辊的某一部分,导致收卷后的电缆形状不规则的问题
1、该电缆生产线用收卷装置,通过设置收紧机构,在使用该装置时,当电缆缠绕在卷线辊上收卷时,卷线辊转动对电缆进行收卷,电缆的不断缠绕会挤压收紧机构中的收紧辊,使收紧辊带动收紧滑块在支柱的外壁滑动并挤压压缩弹簧,压缩弹簧的弹力又反作用于收紧辊,使收紧辊对电缆施加压力,四个收紧机构分别从四个方向对电缆进行收紧,这种全方位的收紧方式能够更均匀地施加压力,通过这样的方式,可以确保电缆在收卷过程中紧密缠绕在卷线辊上,有效防止电缆出现松动的情况,从而保证电缆收卷的整齐性和稳定性,提高了收卷质量,满足电缆生产线上对电缆收卷的高要求。
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Figure CN224691503U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cable production technology, specifically a winding device for cable production lines. Background Technology
[0002] In the cable production process, the winding stage is a crucial step. Traditional cable winding devices have problems in actual use. On the one hand, when the cable is wound onto the winding roller, it is often difficult to ensure a tight winding, which easily leads to loosening. This loosening can cause problems such as messy winding and damage to the cable during subsequent storage, transportation, and use. On the other hand, existing winding devices do not distribute the cable evenly enough when winding it. The cable tends to concentrate in a certain part of the winding roller during the winding process, resulting in an irregular shape of the wound cable. This makes it difficult to meet the high requirements for cable winding on the cable production line, thus limiting the quality and efficiency of cable production. Utility Model Content
[0003] To overcome the above-mentioned defects, this utility model provides a winding device for cable production lines, which solves the problem that when cables are wound onto the winding rollers, it is often difficult to ensure tight winding and loosening is easy to occur. This loosening will lead to problems such as messy winding and damage of the cable during subsequent storage, transportation and use. On the other hand, when existing winding devices wind cables, the cable distribution is not uniform enough. The cable tends to concentrate in a certain part of the winding roller during the winding process, resulting in an irregular shape of the wound cable.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a winding device for a cable production line, comprising a base, a support bracket fixedly connected above the base, a fixed frame fixedly connected to one side of the support bracket, a support ring provided outside the fixed frame, four tightening mechanisms respectively provided between the outer wall of the fixed frame and the inner wall of the support ring, the four tightening mechanisms being located at four equal division points of the fixed frame and the support ring, each tightening mechanism including a support frame, the support frame being fixedly connected to the outer wall of the fixed frame and the inner wall of the support ring, a support column being fixedly connected between the inner walls of the support frame, a tightening slider being slidably connected to the outer wall of the support column, a compression spring being sleeved on the outer wall of the support column, the compression spring being located on one side of the support column, a groove being provided on one side of the support frame, a tightening roller being rotatably connected to one side of the tightening slider, the tightening roller passing through the groove, a winding roller being rotatably connected to the center position of the fixed frame, an output motor being fixedly installed on the outer side of the support bracket, the output end of the output motor being connected to the winding roller.
[0005] As a further embodiment of this utility model: a connecting bracket is fixedly connected above the base, and a wiring mechanism is provided at the top of the connecting bracket. The wiring mechanism includes two fixing blocks that are symmetrically fixedly connected to the top of the connecting bracket. A reciprocating screw is rotatably connected between the two fixing blocks. A control motor is fixedly installed on one side of one of the fixing blocks, and the output end of the control motor is connected to one end of the reciprocating screw.
[0006] As a further embodiment of this utility model: two limiting rods are fixedly installed adjacent to each other above the reciprocating screw between two fixed blocks, and a reciprocating slider is slidably connected to the outer wall of the two limiting rods.
[0007] As a further embodiment of this utility model: the reciprocating slider is rotatably connected to a guide block on the side facing the reciprocating lead screw, the guide block slides within the thread on the outer wall of the reciprocating lead screw, and a cable tray is fixedly connected to the top of the reciprocating slider.
[0008] As a further embodiment of this utility model: a support wheel is rotatably connected between the inner walls of the cable tray near its bottom, and a U-shaped frame is slidably connected between the inner walls of the cable tray.
[0009] As a further embodiment of this utility model: a pressure wheel is rotatably connected between the inner walls of the U-shaped frame, and the position of the pressure wheel corresponds to that of the support wheel.
[0010] As a further embodiment of this utility model: the top end of the cable tray is threadedly connected to an adjusting screw, and the top end of the adjusting screw is rotatably connected to the top end of the U-shaped frame.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This cable production line uses a winding device with a tightening mechanism. When the cable is wound around the winding roller, the roller rotates to wind the cable. The continuous winding of the cable squeezes the tightening roller in the tightening mechanism, causing the tightening roller to drive the tightening slider to slide on the outer wall of the support and squeeze the compression spring. The elastic force of the compression spring then acts on the tightening roller, applying pressure to the cable. The four tightening mechanisms tighten the cable from four directions. This all-around tightening method can apply pressure more evenly. In this way, it can ensure that the cable is tightly wound on the winding roller during the winding process, effectively preventing the cable from loosening. This ensures the neatness and stability of the cable winding, improves the winding quality, and meets the high requirements for cable winding on the cable production line.
[0012] 2. The cable production line uses a winding device with a cable laying mechanism. When using this device, the cable is passed between the support roller and the pressure roller, which support the cable. Then, the control motor is started, and its output end drives the reciprocating screw to rotate. The thread of the reciprocating screw guides the guide block, causing the guide block to slide along the thread. This, in turn, drives the reciprocating slider to reciprocate linearly along the limit rod. The cable laying frame moves back and forth with the reciprocating slider. In this way, the cable is evenly distributed along the axial direction of the winding roller, preventing the cable from concentrating in one part of the winding roller during winding, ensuring the neatness of the cable winding and improving winding efficiency. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the connection between the fixing frame and the tightening mechanism of this utility model; Figure 3 This is a structural diagram showing the positional relationship between the winding roller and the tightening roller of this utility model; Figure 4 This is a schematic diagram of the connection between the support bracket and the cable laying mechanism of this utility model; Figure 5 This utility model Figure 4 Enlarged structural diagram at point A; Figure 6 This is a structural diagram showing the positional relationship between the support wheel and the pressure wheel of this utility model; In the diagram: 1. Base; 2. Support bracket; 3. Fixing frame; 4. Support ring; 5. Tightening mechanism; 501. Support frame; 502. Column; 503. Tightening slider; 504. Compression spring; 505. Slide groove; 506. Tightening roller; 6. Winding roller; 7. Output motor; 8. Connecting bracket; 9. Cable laying mechanism; 901. Fixing block; 902. Reciprocating screw; 903. Control motor; 904. Limiting rod; 905. Reciprocating slider; 906. Guide block; 10. Cable laying frame; 11. Support wheel; 12. U-shaped frame; 13. Lowering wheel; 14. Adjusting screw. Detailed Implementation
[0014] The technical solution of this patent will be further described in detail below with reference to specific embodiments.
[0015] like Figure 1-6As shown, this utility model provides a technical solution: a winding device for a cable production line, including a base 1, a support bracket 2 fixedly connected above the base 1, a fixed frame 3 fixedly connected to one side of the support bracket 2, a support ring 4 provided outside the fixed frame 3, four tightening mechanisms 5 respectively provided between the outer wall of the fixed frame 3 and the inner wall of the support ring 4, the four tightening mechanisms 5 being located at the four equal division points of the fixed frame 3 and the support ring 4, each tightening mechanism 5 including a support frame 501, the support frame 501 being fixedly connected to the outer wall of the fixed frame 3 and the inner wall of the support ring 4, a support column 502 fixedly connected between the inner walls of the support frame 501, a tightening slider 503 slidably connected to the outer wall of the support column 502, a compression spring 504 sleeved on the outer wall of the support column 502, the compression spring 504 being located on one side of the support column 502, a groove 505 opened on one side of the support frame 501, a tightening roller 506 rotatably connected to one side of the tightening slider 503, the tightening roller 506 passing through the groove 505, and the tightening mechanism 506 being provided with a tightening mechanism 501. The tightening mechanism 5, when the cable is wound around the winding roller 6, the continuous winding of the cable will squeeze the tightening roller 506, causing the tightening roller 506 to drive the tightening slider 503 to slide on the outer wall of the support column 502 and squeeze the compression spring 504. The elastic force of the compression spring 504 will make the tightening roller 506 press tightly on the cable. The four tightening mechanisms 5 tighten the cable from four directions, applying pressure evenly, so that the cable is tightly wound on the winding roller 6 during the winding process. The winding roller 6 is rotatably connected to the center of the fixed frame 3. The output motor 7 is fixedly installed on the outside of the support bracket 2. The output end of the output motor 7 is connected to the winding roller 6. Because of the winding roller 6, the output motor 7 drives the winding roller 6 to rotate. The cable is wound on the winding roller 6. As the winding roller 6 continues to rotate, the cable is gradually wound up. This setting automates the cable winding process, improves winding efficiency, reduces the tediousness of manual operation, and also ensures the stability and consistency of the winding process. A connecting bracket 8 is fixedly connected to the top of the base 1. A cable routing mechanism 9 is provided at the top of the connecting bracket 8. The cable routing mechanism 9 includes two fixing blocks 901, which are symmetrically fixedly connected to the top of the connecting bracket 8. A reciprocating lead screw 902 is rotatably connected between the two fixing blocks 901. A control motor 903 is fixedly installed on one side of one of the fixing blocks 901. The output end of the control motor 903 is connected to one end of the reciprocating lead screw 902. Two limiting rods 904 are fixedly installed adjacent to each other above the reciprocating lead screw 902, located between the two fixing blocks 901. A reciprocating slider 905 is slidably connected to the outer wall of the two limiting rods 904. Because of the limiting rods 904, the limiting rods 904 ensure that the reciprocating slider 905 is kept within the limits of its movement. To ensure stability and prevent deviation of the reciprocating slider 905, the reliability of the cable during winding is guaranteed. A guide block 906 is rotatably connected to the side of the reciprocating slider 905 facing the reciprocating screw 902. The guide block 906 slides within the thread on the outer wall of the reciprocating screw 902. A cable tray 10 is fixedly connected to the top of the reciprocating slider 905. Due to the cable tray mechanism 9, the rotation of the reciprocating screw 902 causes the guide block 906 to slide within the thread, thereby causing the reciprocating slider 905 to reciprocate linearly along the limit rod 904. The cable tray 10 moves reciprocally along with the reciprocating slider 905, ensuring even distribution of the cable on the winding roller 6 during winding, preventing the cable from concentrating in a certain part of the winding roller 6, and thus ensuring the neatness of the cable winding. A support wheel 11 is rotatably connected between the inner walls of the cable tray 10 near its bottom. A U-shaped frame 12 is slidably connected between the inner walls of the cable tray 10. A pressure wheel 13 is rotatably connected between the inner walls of the U-shaped frame 12. The pressure wheel 13 corresponds to the position of the support wheel 11. An adjusting screw 14 is threadedly connected to the top of the cable tray 10. The top of the adjusting screw 14 is rotatably connected to the top of the U-shaped frame 12. By rotating the adjusting screw 14, the position of the U-shaped frame 12 can be adjusted, thereby changing the distance between the pressure wheel 13 and the support wheel 11, allowing the cable to pass between the support wheel 11 and the pressure wheel 13. The support wheel 11 and the pressure wheel 13 support the cable. This configuration can be adjusted according to the diameter of the cable, enabling the device to adapt to cables of different diameters, improving the versatility and flexibility of the device, and better supporting and guiding the cable to be wound.
[0016] The working principle of this utility model is as follows: When using this device, the output end of the output motor 7 drives the winding roller 6 to rotate. After the cable is transmitted, it passes through the cable tray 10. By rotating the adjusting screw 14, the position of the U-shaped frame 12 is adjusted, thereby changing the distance between the pressure roller 13 and the support roller 11, so that the cable passes between the support roller 11 and the pressure roller 13. The support roller 11 and the pressure roller 13 support the cable. Then, the control motor 903 is started, and its output end drives the reciprocating screw 902 to rotate. The rotation of the reciprocating screw 902 will drive the guide block 906 to slide in the thread, thereby driving the reciprocating slider 905 to make reciprocating linear motion along the limit rod 904. The cable tray 10 moves back and forth with the reciprocating slider 905. The movement of the winding roller 6 ensures that the cable is evenly distributed along its axial direction, preventing the cable from concentrating on a particular part of the winding roller 6 during winding. As the winding roller 6 continues to rotate, the cable is gradually wound up. During the winding process, when the cable is wrapped around the winding roller 6, it will squeeze the tightening roller 506 in the tightening mechanism 5 to slide and expand on the outer wall of the support column 502. The tightening roller 506 drives the tightening slider 503 to slide on the outer wall of the support column 502 and squeeze the compression spring 504. The elastic force of the compression spring 504 will make the tightening roller 506 press tightly on the cable. The four tightening mechanisms 5 squeeze the cable from four directions, thereby winding the cable. After winding is completed, the cable is removed from the winding roller 6, completing the winding operation.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] The preferred embodiments of this patent have been described in detail above. However, this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this patent.
Claims
1. A winding device for a cable production line, comprising a base (1), characterized in that: A support bracket (2) is fixedly connected above the base (1). A fixed frame (3) is fixedly connected to one side of the support bracket (2). A support ring (4) is provided outside the fixed frame (3). Four tightening mechanisms (5) are respectively provided between the outer wall of the fixed frame (3) and the inner wall of the support ring (4). The four tightening mechanisms (5) are located at the four equal division points of the fixed frame (3) and the support ring (4). The tightening mechanism (5) includes a support frame (501). The support frame (501) is fixedly connected to the outer wall of the fixed frame (3) and the inner wall of the support ring (4). A column (502) is fixedly connected between the inner walls of the support frame (501). A tightening slider (503) is slidably connected to the outer wall of the support column (502). A compression spring (504) is sleeved on the outer wall of the support column (502). The compression spring (504) is located on one side of the support column (502). A groove (505) is opened on one side of the support frame (501). A tightening roller (506) is rotatably connected to one side of the tightening slider (503). The tightening roller (506) passes through the groove (505). A winding roller (6) is rotatably connected to the center position of the fixed frame (3). An output motor (7) is fixedly installed on the outside of the support bracket (2). The output end of the output motor (7) is connected to the winding roller (6).
2. The winding device for a cable production line according to claim 1, characterized in that: A connecting bracket (8) is fixedly connected above the base (1). A wiring mechanism (9) is provided at the top of the connecting bracket (8). The wiring mechanism (9) includes a fixing block (901). There are two fixing blocks (901) that are symmetrically fixedly connected to the top of the connecting bracket (8). A reciprocating screw (902) is rotatably connected between the two fixing blocks (901). A control motor (903) is fixedly installed on one side of one of the fixing blocks (901). The output end of the control motor (903) is connected to one end of the reciprocating screw (902).
3. A winding device for a cable production line according to claim 2, characterized in that: Above the reciprocating lead screw (902), two limit rods (904) are fixedly installed adjacent to each other between two fixed blocks (901), and the outer walls of the two limit rods (904) are slidably connected to reciprocating sliders (905).
4. A winding device for a cable production line according to claim 3, characterized in that: The reciprocating slider (905) is rotatably connected to a guide block (906) on the side facing the reciprocating lead screw (902). The guide block (906) slides within the thread on the outer wall of the reciprocating lead screw (902). A cable tray (10) is fixedly connected to the top of the reciprocating slider (905).
5. A winding device for a cable production line according to claim 4, characterized in that: A support wheel (11) is rotatably connected between the inner walls of the cable tray (10) near its bottom, and a U-shaped frame (12) is slidably connected between the inner walls of the cable tray (10).
6. A winding device for a cable production line according to claim 5, characterized in that: A pressure wheel (13) is rotatably connected between the inner walls of the U-shaped frame (12), and the pressure wheel (13) is positioned opposite to the support wheel (11).
7. A winding device for a cable production line according to claim 5, characterized in that: The top of the cable tray (10) is threadedly connected to an adjusting screw (14), and the top of the adjusting screw (14) is rotatably connected to the top of the U-shaped frame (12).