Quartz crucible melting mold

Abstract

The utility model discloses a quartz crucible melting mould belongs to quartz crucible melting mould technical field, and its technical scheme main points include mould body, the top fixedly connected with beating subassembly of mould body, be provided with collecting subassembly in the inside of mould body, beating subassembly includes fixed block, the top fixedly connected with first servo motor of fixed block, the bottom fixedly connected with screw rod of first servo motor, the right side of fixed block is provided with adjusting groove, the surface screw thread connection of screw rod has adjusting block, can solve the quartz crucible melting mould of majority of present -day in after the quartz crucible processing is completed, need to pour out the material in the mould, under the condition of pouring out the material, need the user to beat the mould surface manually, increase the work load of user, and the quartz crucible processing is completed, and the mould has certain problem, thus lead to the problem of certain dangerousness.

Description

Technical Field

[0001] This utility model relates to the field of quartz crucible melting mold technology, and in particular to a quartz crucible melting mold. Background Technology

[0002] Quartz crucible melting molds are the core forming tools in the quartz crucible production process. They are mainly used to provide a fixed forming space and shape constraint for quartz sand raw materials during the high-temperature melting process.

[0003] To address the aforementioned issues, existing patents offer solutions. However, most existing quartz crucible melting molds require the material inside the mold to be poured out after the quartz crucible has been processed. This process necessitates manual hammering of the mold surface by the user, increasing their workload. Furthermore, the mold itself may have certain defects after the quartz crucible has been processed, leading to potential safety hazards.

[0004] To address this, a quartz crucible melting mold is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a quartz crucible melting mold that can solve the problem that most existing quartz crucible melting molds require the material inside the mold to be poured out after the quartz crucible is processed. In this case, the user needs to manually hammer the surface of the mold, which increases the user's workload. In addition, the mold has certain problems after the quartz crucible is processed, which leads to certain dangers.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a quartz crucible melting mold, comprising a mold body, wherein a hammering assembly is fixedly connected to the top of the mold body, and a collecting assembly is provided inside the mold body; The hammering assembly includes a fixed block, a first servo motor is fixedly connected to the top of the fixed block, a threaded rod is fixedly connected to the bottom of the first servo motor, an adjustment groove is provided on the right side of the fixed block, an adjustment block is threadedly connected to the surface of the threaded rod, a connecting block is fixedly connected to the right side of the adjustment block, an electric telescopic rod is fixedly connected to the right side of the connecting block, and a hammering block is fixedly connected to the rear side of the electric telescopic rod.

[0007] Preferably, the collecting component includes a sliding groove, the inner wall of which is rotatably connected to a helical rod, and the rear side of the helical rod is fixedly connected to a second servo motor, which is bolted to the rear side of the mold body.

[0008] Preferably, the surface of the spiral rod is threaded with a sliding block that cooperates with the sliding groove, the top of the sliding block is fixedly connected to a frame, and a collection frame is snapped into the inside of the frame.

[0009] Preferably, an adjustment handle is fixedly connected to the top of the collection frame, and the adjustment handle is made of stainless steel.

[0010] Preferably, the top of the frame is provided with a splicing groove, and the bottom of the collection frame is fixedly connected with a splicing block that cooperates with the splicing groove.

[0011] Preferably, a protective sleeve is fitted onto the surface of the mold body, and the protective sleeve is made of a high-temperature resistant material.

[0012] Preferably, a mounting frame is fixedly connected inside the collection frame, and a screen is fixedly connected to the inner wall of the mounting frame.

[0013] Preferably, an anti-slip plate is fixedly connected to the bottom of the mold body, and the anti-slip plate is made of rubber.

[0014] Preferably, an auxiliary groove is provided at the bottom of the inner wall of the mold body, and an auxiliary block that works in conjunction with the auxiliary groove is fixedly connected to the bottom of the frame.

[0015] Preferably, the front and rear sides of the inner wall of the adjusting groove are provided with sliding grooves, and the front and rear sides of the adjusting block are fixedly connected with sliders that cooperate with the sliding grooves.

[0016] Compared with the prior art, the beneficial effects of this utility model are: 1. The mold configured in this application is equipped with an automated hammering component, which uses a first servo motor, an electric telescopic rod and other components to achieve precise adjustment of the hammering position and automatic hammering. This eliminates the need for operators to manually contact the high-temperature mold, which greatly reduces the amount of manual labor and completely avoids the safety risks of contact with the high-temperature mold during manual hammering, thereby improving operational safety and efficiency. 2. The collection component in this application can be driven by a second servo motor to achieve precise adjustment of the collection frame position. Together with the screen inside the collection frame, it can simultaneously complete material collection and screening. Furthermore, the design of the splicing groove, splicing block, and adjustment handle facilitates the disassembly and assembly of the collection frame and subsequent material processing. Attached Figure Description

[0017] Figure 1 This is an overall structural diagram of the quartz crucible melting mold of this utility model; Figure 2 This is a schematic diagram of the hammering assembly of this utility model; Figure 3 This is a schematic diagram of the structure of the collecting component of this utility model; Figure 4 This is a schematic diagram showing the segmentation of a partial component of this utility model; Figure 5 This utility model Figure 2 Enlarged diagram of point A in the middle.

[0018] In the diagram, 1. Mold body; 2. Hammering assembly; 201. Fixing block; 202. First servo motor; 203. Threaded rod; 204. Adjusting groove; 205. Adjusting block; 206. Connecting block; 207. Electric telescopic rod; 208. Hammering block; 3. Collection assembly; 301. Sliding groove; 302. Helical rod; 303. Second servo motor; 304. Sliding block; 305. Frame; 306. Collection frame; 307. Adjusting handle; 4. Splicing groove; 5. Splicing block; 6. Protective sleeve; 7. Mounting bracket; 8. Screen; 9. Anti-slip plate; 10. Auxiliary groove; 11. Auxiliary block; 12. Slide groove; 13. Slider. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-5 The present invention provides the following technical solution: A quartz crucible melting mold includes a mold body 1, a hammering assembly 2 fixedly connected to the top of the mold body 1, and a collecting assembly 3 disposed inside the mold body 1. The hammering assembly 2 includes a fixing block 201. A first servo motor 202 is fixedly connected to the top of the fixing block 201. A threaded rod 203 is fixedly connected to the bottom of the first servo motor 202. An adjustment groove 204 is provided on the right side of the fixing block 201. An adjustment block 205 is threadedly connected to the surface of the threaded rod 203. A connecting block 206 is fixedly connected to the right side of the adjusting block 205. An electric telescopic rod 207 is fixedly connected to the right side of the connecting block 206. A hammering block 208 is fixedly connected to the rear side of the electric telescopic rod 207.

[0021] In this embodiment: A mold body 1 serves as the core forming tool for quartz crucible melting, providing the fixed forming space and shape constraints required for the quartz sand raw material during high-temperature melting. It forms the basic frame 305. A hammering component 2 assists in pouring out materials after the quartz crucible is processed, eliminating the need for manual hammering. A collection component 3 collects the poured-out materials after the quartz crucible is processed, facilitating subsequent processing. A fixing block 201 serves as the mounting base for the hammering component 2, fixing the first servo motor 202 and providing stable support for the entire component. The first servo motor 202 provides power to drive the threaded rod 203 to rotate, thereby adjusting the vertical position of the adjusting block 205. The threaded rod 203 is threadedly connected to the adjusting block 205 and rotates under the drive of the first servo motor 202, converting the rotational motion of the first servo motor 202 into… The linear movement of the adjusting block 205 adjusts the height of the hammering position. The adjusting groove 204 provides guidance and restriction for the movement of the adjusting block 205, ensuring that the adjusting block 205 slides up and down along a fixed trajectory. The adjusting block 205, in cooperation with the threaded rod 203, achieves position adjustment. At the same time, the fixed connecting block 206 drives the subsequent components to move synchronously. The connecting block 206 connects the adjusting block 205 and the electric telescopic rod 207, which transmits position and force, allowing the electric telescopic rod 207 to adjust with the position of the adjusting block 205. The electric telescopic rod 207 can extend and retract, driving the hammering block 208 to move back and forth, controlling the contact and separation of the hammering block 208 with the mold body 1, and realizing the hammering action. The hammering block 208, driven by the electric telescopic rod 207, hammers the surface of the mold body 1, vibrates the mold, and assists in the discharge of internal materials.

[0022] Specifically, such as Figure 3 As shown, the collecting component 3 includes a sliding groove 301, and a spiral rod 302 is rotatably connected to the inner wall of the sliding groove 301. A second servo motor 303 is fixedly connected to the rear side of the spiral rod 302, and the second servo motor 303 is bolted to the rear side of the mold body 1.

[0023] Specifically, such as Figure 3 As shown, the surface of the screw rod 302 is threaded with a sliding block 304 that works with the sliding groove 301. The top of the sliding block 304 is fixedly connected to a frame 305, and a collection frame 306 is snapped into the inside of the frame 305.

[0024] Specifically, such as Figure 3 As shown, an adjustment handle 307 is fixedly connected to the top of the collection box 306. The adjustment handle 307 is made of stainless steel.

[0025] In this embodiment: A sliding groove 301 provides guidance and a track for the movement of the sliding block 304, ensuring that the sliding block 304 slides back and forth in a fixed direction. A screw rod 302, threadedly connected to the sliding block 304, rotates under the drive of a second servo motor 303, causing the sliding block 304 to move along the sliding groove 301. The second servo motor 303 provides power to the collecting component 3, driving the screw rod 302 to rotate and controlling the position of the sliding block 304 and subsequent collecting components. The sliding block 304, in cooperation with the screw rod 302, achieves back-and-forth movement. The top fixed frame 30... 5. The frame 305 and the collection box 306 move synchronously to adjust the collection position. The frame 305 is used to lock and fix the collection box 306, providing installation support for the collection box 306. At the same time, the collection box 306 is adjusted in position as the sliding block 304 moves. The collection box 306 directly receives and collects the material poured out from the mold body 1. It is the core component for material collection. The adjustment handle 307 is fixed on the top of the collection box 306, which is convenient for the operator to grab and to remove or put the collection box 306 out of the frame 305. The material is stainless steel, which is durable and not easy to rust.

[0026] Specifically, such as Figure 4 As shown, the top of the frame 305 is provided with a splicing groove 4, and the bottom of the collection box 306 is fixedly connected with a splicing block 5 that works with the splicing groove 4.

[0027] Specifically, such as Figure 1 As shown, a protective sleeve 6 is fitted on the surface of the mold body 1. The protective sleeve 6 is made of a high-temperature resistant material.

[0028] In this embodiment: by setting a splicing groove 4, which is opened at the top of the frame 305 and cooperates with the splicing block 5 at the bottom of the collection frame 306, the collection frame 306 is positioned and fixed, preventing the collection frame 306 from shaking or shifting within the frame 305. By setting a splicing block 5, which is fixed at the bottom of the collection frame 306 and cooperates with the splicing groove 4 of the frame 305 to achieve precise docking and stable fixation between the collection frame 306 and the frame 305. By setting a protective sleeve 6, which is made of high-temperature resistant material, the mold body 1 can be protected, reducing the impact of the external environment on the mold, and preventing operators from being burned when they come into contact with the high-temperature mold.

[0029] Specifically, such as Figure 1 As shown, a mounting frame 7 is fixedly connected inside the collection frame 306, and a screen 8 is fixedly connected to the inner wall of the mounting frame 7.

[0030] Specifically, such as Figure 1 As shown, an anti-slip plate 9 is fixedly connected to the bottom of the mold body 1. The anti-slip plate 9 is made of rubber.

[0031] In this embodiment: A mounting frame 7 is set and fixed inside the collection frame 306 to install and fix the screen 8, providing a stable support structure for the screen 8. The screen 8 is installed on the inner wall of the mounting frame 7 to screen the material in the collection frame 306 and separate materials of different particle sizes, which facilitates subsequent classification processing. An anti-slip plate 9 is set and fixed to the bottom of the mold body 1. The material is rubber, which increases the friction between the mold body 1 and the placement surface, prevents the mold from sliding during use, and improves the stability of the mold.

[0032] Specifically, such as Figure 3 As shown, an auxiliary groove 10 is provided at the bottom of the inner wall of the mold body 1, and an auxiliary block 11 that works in conjunction with the auxiliary groove 10 is fixedly connected to the bottom of the frame 305.

[0033] Specifically, such as Figure 5 As shown, the front and rear sides of the inner wall of the adjusting groove 204 are provided with sliding grooves 12, and the front and rear sides of the adjusting block 205 are fixedly connected with sliders 13 that cooperate with the sliding grooves 12.

[0034] In this embodiment: by setting an auxiliary groove 10 and an auxiliary block 11, the auxiliary block 11 contacts the inner wall of the auxiliary groove 10, and the auxiliary frame 305 moves and adjusts at the bottom position of the inner wall of the mold body 1. By setting a slide groove 12 and a slider 13, the slider 13 contacts the inner wall of the slide groove 12, and the auxiliary adjustment block 205 adjusts the height of the inner wall of the adjustment groove 204.

[0035] Working principle: First, the hammering assembly 2 is activated. The first servo motor 202 drives the threaded rod 203 to rotate. Because the threaded rod 203 is threadedly connected to the adjusting block 205, and the adjusting block 205 slides within the groove 12 of the adjusting groove 204 via the slider 13, the rotational motion of the threaded rod 203 is converted into the up-and-down linear motion of the adjusting block 205. This causes the connecting block 206, the electric telescopic rod 207, and the hammering block 208 to be adjusted to the appropriate hammering height. Subsequently, the electric telescopic rod 207 extends and retracts, causing the hammering block 208 to repeatedly hammer the surface of the mold body 1, thereby vibrating and causing the mold body 1 to be hammered. The material inside the mold is easier to detach and fall downwards, avoiding the high workload and danger of contact with the high-temperature mold caused by manual hammering. At the same time, the collection component 3 operates synchronously. The second servo motor 303 drives the screw rod 302 to rotate. The screw rod 302 drives the sliding block 304 with the surface thread connection to move along the sliding groove 301. The frame 305 on the top of the sliding block 304 moves with it. The auxiliary block 11 at the bottom of the frame 305 slides in the auxiliary groove 10 at the bottom of the inner wall of the mold body 1 to ensure smooth movement, so that the collection frame 306 locked in the frame 305 moves to below the material falling.

[0036] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A quartz crucible melting mold, comprising a mold body (1), characterized in that: A hammering assembly (2) is fixedly connected to the top of the mold body (1), and a collecting assembly (3) is provided inside the mold body (1). The hammering assembly (2) includes a fixing block (201), a first servo motor (202) is fixedly connected to the top of the fixing block (201), a threaded rod (203) is fixedly connected to the bottom of the first servo motor (202), an adjustment groove (204) is provided on the right side of the fixing block (201), an adjustment block (205) is threadedly connected to the surface of the threaded rod (203), a connecting block (206) is fixedly connected to the right side of the adjustment block (205), an electric telescopic rod (207) is fixedly connected to the right side of the connecting block (206), and a hammering block (208) is fixedly connected to the rear side of the electric telescopic rod (207).

2. The quartz crucible melting mold according to claim 1, characterized in that: The collecting component (3) includes a sliding groove (301), and a spiral rod (302) is rotatably connected to the inner wall of the sliding groove (301). A second servo motor (303) is fixedly connected to the rear side of the spiral rod (302), and the second servo motor (303) is bolted to the rear side of the mold body (1).

3. The quartz crucible melting mold according to claim 2, characterized in that: The surface of the screw rod (302) is threaded with a sliding block (304) that cooperates with the sliding groove (301). A frame (305) is fixedly connected to the top of the sliding block (304), and a collection frame (306) is snapped into the inside of the frame (305).

4. The quartz crucible melting mold according to claim 3, characterized in that: An adjustment handle (307) is fixedly connected to the top of the collection box (306), and the adjustment handle (307) is made of stainless steel.

5. A quartz crucible melting mold according to claim 3, characterized in that: The top of the frame (305) is provided with a splicing groove (4), and the bottom of the collection box (306) is fixedly connected with a splicing block (5) that works with the splicing groove (4).

6. The quartz crucible melting mold according to claim 1, characterized in that: The surface of the mold body (1) is covered with a protective sleeve (6), which is made of a high-temperature resistant material.

7. A quartz crucible melting mold according to claim 3, characterized in that: The collection frame (306) is fixedly connected to the inside of the mounting frame (7), and the inner wall of the mounting frame (7) is fixedly connected to the screen (8).

8. A quartz crucible melting mold according to claim 1, characterized in that: The bottom of the mold body (1) is fixedly connected to an anti-slip plate (9), which is made of rubber.

9. A quartz crucible melting mold according to claim 3, characterized in that: An auxiliary groove (10) is provided at the bottom of the inner wall of the mold body (1), and an auxiliary block (11) that works in conjunction with the auxiliary groove (10) is fixedly connected to the bottom of the frame (305).

10. A quartz crucible melting mold according to claim 1, characterized in that: The front and rear sides of the inner wall of the adjustment groove (204) are provided with sliding grooves (12), and the front and rear sides of the adjustment block (205) are fixedly connected with sliders (13) that cooperate with the sliding grooves (12).

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