A pressure detection device for a fermenter

CN224692069UActive Publication Date: 2026-08-28KUNSHAN HIIMOTOR TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521348468.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2026-08-28
Estimated Expiration
2035-06-30

AI Technical Summary

Technical Problem

[0002]发酵罐是一种对微生物进行全过程自动控制发酵的装置,采用机械搅拌系统,搅拌速度可调并可与其它参数联动,发酵温度、pH、DO等参数自动控制、自动记录、贮存并输出;微生物发酵过程中微生物呼吸会使发酵罐中压力增大,如果不及时检测发酵罐的压力,并及时对其进行泄压操作,可能会引发危险

Benefits of technology

[0014] Compared with the prior art, this utility model has the following beneficial effects: This utility model adopts a pressure relief component installed on the side wall of the tank to relieve pressure on the tank. The pressure relief component includes: a pressure relief box fixedly installed on the side wall of the tank near the top; an air outlet pipe installed in the pressure relief box, the air inlet end of the air outlet pipe communicating with the tank; an air bladder installed on the inner wall of the air inlet end of the air outlet pipe, a sealing block installed on the telescopic end of the air bladder, and a wedge block installed on the inner wall of the air outlet pipe. The wedge block and the sealing block cooperate to form a one-way air-blocking structure, which realizes the technical effect of pressure relief when the internal pressure of the tank exceeds the threshold. This avoids the risk of dangerous technical problems caused by the increased pressure in the fermenter due to microbial respiration during microbial fermentation if the pressure of the fermenter is not detected and pressure relief is not performed in time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224692069U_ABST
    Figure CN224692069U_ABST
Patent Text Reader

Abstract

The utility model relates to fermentation device technical field, specifically disclose a kind of fermentation tank pressure detection device.The utility model includes jar body, to the pressure relief component of the jar body is relieved;The pressure relief component includes: fixed mounting in the pressure relief box of the jar body lateral wall near top position;Gas outlet pipe is arranged in the pressure relief box, and the air inlet end of the gas outlet pipe is communicated with the jar body;Airbag is installed on the inner wall of the air inlet end of the gas outlet pipe, and the telescopic end of the airbag is installed with sealing block, the inner wall of the gas outlet pipe is installed with wedge block, and the wedge block is cooperated with the sealing block and forms one-way air stop structure, realizes the technical effect of pressure relief when the pressure in jar body exceeds threshold value, avoid the technical problem that it can cause danger if not timely detecting the pressure of fermentation tank and timely carrying out pressure relief operation in microbial fermentation process Microorganism breath can make pressure increase in fermentation tank.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of fermentation equipment technology, specifically to a fermentation tank pressure detection device. Background Technology

[0002] A fermenter is a device that automatically controls the fermentation process of microorganisms. It uses a mechanical stirring system with adjustable stirring speed that can be linked with other parameters. Parameters such as fermentation temperature, pH, and DO are automatically controlled, recorded, stored, and output. During the fermentation process, microbial respiration increases the pressure in the fermenter. If the pressure in the fermenter is not monitored in time and pressure is not released in time, it may cause danger.

[0003] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0004] The purpose of this invention is to provide a fermenter pressure detection device that can effectively solve the above-mentioned technical problems.

[0005] To achieve the purpose of this utility model, the following technical solution is adopted:

[0006] A fermenter pressure detection device includes: a tank body and a pressure relief component for relieving pressure on the tank body;

[0007] The pressure relief assembly includes: a pressure relief box fixedly installed on the side wall of the tank near the top; and an air outlet pipe disposed in the pressure relief box, wherein the air inlet end of the air outlet pipe is connected to the tank.

[0008] An airbag is installed on the inner wall of the air inlet end of the air outlet pipe, a sealing block is installed on the telescopic end of the airbag, and a wedge-shaped block is installed on the inner wall of the air outlet pipe. The wedge-shaped block and the sealing block cooperate to form a one-way air-blocking structure.

[0009] Furthermore, a transmission rod is installed at the end of the sealing block away from the airbag, a rack is installed at the bottom of the transmission rod, the rack is meshed with a gear, and a pointer is coaxially connected to the gear;

[0010] An indicator disc is installed on the side wall of the pressure relief box, and the indicator disc is coaxially connected to the pointer; the top of the pointer is located outside the indicator disc, and the bottom of the pointer is connected to the gear.

[0011] Furthermore, an L-shaped rod is installed on the top of the transmission rod; a micro switch is also installed on the inner wall of the pressure relief box, and the drive rod of the micro switch is located on the movement path of the L-shaped rod.

[0012] Furthermore, a motor is installed on the top of the tank, and the motor is coaxially connected to a stirring blade.

[0013] Furthermore, a discharge pipe is connected to the bottom of the tank.

[0014] Compared with the prior art, this utility model has the following beneficial effects: This utility model adopts a pressure relief component installed on the side wall of the tank to relieve pressure on the tank. The pressure relief component includes: a pressure relief box fixedly installed on the side wall of the tank near the top; an air outlet pipe installed in the pressure relief box, the air inlet end of the air outlet pipe communicating with the tank; an air bladder installed on the inner wall of the air inlet end of the air outlet pipe, a sealing block installed on the telescopic end of the air bladder, and a wedge block installed on the inner wall of the air outlet pipe. The wedge block and the sealing block cooperate to form a one-way air-blocking structure, which realizes the technical effect of pressure relief when the internal pressure of the tank exceeds the threshold. This avoids the risk of dangerous technical problems caused by the increased pressure in the fermenter due to microbial respiration during microbial fermentation if the pressure of the fermenter is not detected and pressure relief is not performed in time. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0016] Figure 1 This is a schematic diagram of the structure of a fermenter pressure detection device according to the present invention;

[0017] Figure 2 This is a schematic diagram of a fermenter pressure detection device according to the present invention;

[0018] Figure 3 for Figure 2 A magnified view of part A in the middle;

[0019] Figure 4 for Figure 3 A magnified view of part B in the middle section;

[0020] Figure 5 This is a schematic diagram of the motor and stirring blades of a fermenter pressure detection device according to this utility model.

[0021] In the diagram: 1. Tank body; 2. Pressure relief assembly; 3. Pressure relief box; 4. Airbag; 5. Wedge block; 6. Sealing block; 7. Transmission rod; 8. Rack; 9. Gear; 10. Indicator dial; 11. Micro switch; 12. L-shaped rod; 13. Air outlet pipe; 14. Pointer; 15. Motor; 16. Stirring blade. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0023] In the description of this utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0024] Example 1

[0025] like Figures 1 to 5 As shown, this utility model relates to a pressure detection device for a fermenter, comprising:

[0026] The tank 1 is cylindrical, with a support at the bottom for support. A motor 15 is mounted on the top of the tank 1, and the output shaft of the motor 15 is coaxially inserted into the interior of the tank 1. The output shaft of the motor 15 is coaxially connected to a stirring blade 16, which drives the stirring blade 16 to rotate and stir the material in the tank 1. A discharge pipe is connected to the bottom of the tank 1 for discharging the material after the microbial fermentation is completed. A valve is installed on the discharge pipe to control the discharge.

[0027] A pressure relief assembly 2 for depressurizing the tank 1 is also provided on the side wall near the top of the tank 1. The pressure relief assembly 2 includes: a pressure relief box 3 fixedly installed on the side wall of the tank 1 near the top position. The side of the pressure relief box 3 near the tank 1 is arc-shaped and matches the tank 1. An air outlet pipe 13 is provided inside the pressure relief box 3. The air inlet end of the air outlet pipe 13 is connected to the tank 1, so that the gas in the tank 1 can be discharged through the air outlet pipe 13, thereby depressurizing the tank 1.

[0028] An airbag 4 is installed on the inner wall of the air inlet end of the air outlet pipe 13, and the air outlet pipe 13 is arranged in a horizontal direction; the airbag 4 is arranged horizontally parallel inside the air outlet pipe 13, and the airbag 4 can extend and retract in a horizontal direction.

[0029] The telescopic end of the airbag 4 is equipped with a sealing block 6. The sealing block 6 is frustoconical and has an inclined surface that matches the wedge block 5. The sealing block 6 is made of rubber material, and several air vents are circumferentially formed on the sealing block 6. The opening direction of the air vents is towards the wedge block 5 (i.e. towards the wedge block 5). Figure 3 (on the left side of the middle), used for exhaust, the diameter of the exhaust hole is smaller than the inner diameter of the exhaust pipe 13.

[0030] A wedge-shaped block 5 is installed on the inner wall of the vent pipe 13. The wedge-shaped block 5 is arranged coaxially along the annular axis on the inner wall of the vent pipe 13. The wedge-shaped block 5 and the sealing block 6 cooperate to form a one-way gas-blocking structure. Specifically, when the vent pipe 13 is ventilated, high-pressure gas passes through the vent pipe 13 into the air bladder 4 and is discharged from the vent hole of the sealing block 6, effectively avoiding serious safety accidents such as explosions that may be caused by excessive pressure inside the tank 1, and providing reliable safety for the microbial fermentation process. When the air intake speed exceeds the exhaust speed, the air bladder 4 expands and slides laterally; otherwise, the air bladder 4 does not expand. When the pressure at the outlet end of the vent pipe 13 is greater than the pressure at the inlet end of the vent pipe 13, the air pressure causes the sealing block 6 to press against the wedge-shaped block 5, thereby preventing gas from flowing from the outlet end of the vent pipe 13 into the tank 1.

[0031] Preferably, a transmission rod 7 is installed at the end of the sealing block 6 away from the airbag 4, a rack 8 is installed at the bottom of the transmission rod 7, the rack 8 is meshed with a gear 9, and the gear 9 is coaxially connected to a pointer 14.

[0032] An indicator plate 10 is installed on the side wall of the pressure relief box 3. The indicator plate 10 is disc-shaped and has scales and indication text (such as: slight leakage, moderate leakage, severe leakage, etc.) on its outer surface. Workers can take corresponding measures according to the indication text.

[0033] The indicator disk 10 has a through hole in the middle, and a circular rod is connected inside the through hole; the indicator disk 10 is coaxially connected to the pointer 14; the top of the pointer 14 is located outside the indicator disk 10, and the bottom of the pointer 14 is connected to the gear 9 through the circular rod.

[0034] When the airbag 4 slides laterally, it causes the sealing block 6 to slide laterally, which in turn causes the transmission rod 7 to slide laterally, thereby causing the rack 8 to drive the gear 9 to rotate. When the gear 9 rotates, it drives the pointer 14 to rotate, so that the staff can take corresponding measures according to the text indicated by the pointer 14 when it rotates. The staff can intuitively understand the approximate pressure status inside the tank 1 without the need for complicated testing equipment, making the operation more convenient and efficient.

[0035] Preferably, an L-shaped rod 12 is installed on the top of the transmission rod 7; a micro switch 11 is also installed on the inner wall of the pressure relief box 3. The drive rod of the micro switch 11 is located on the movement path of the L-shaped rod 12. When the airbag 4 slides laterally, it also drives the L-shaped rod 12 to squeeze the micro switch 11. When the micro switch 11 is triggered, the system takes corresponding measures according to the preset instructions, such as turning on the alarm; turning off the motor 15; stopping the stirring blade 16 of the motor 15, etc., which can be set manually according to actual needs.

[0036] Example 2

[0037] The air inlet end of the air outlet pipe 13 is equipped with a solenoid valve, and the inside of the tank 1 is equipped with a pressure sensor. The solenoid valve and the pressure sensor are electrically connected to the PLC controller. When the pressure inside the tank 1 reaches a manually set threshold, the PLC controller controls the solenoid valve to open according to the manually preset instruction. At this time, the gas inside the tank 1 is introduced into the air outlet pipe 13.

[0038] The micro switch 11 is electrically connected to the PLC controller, which is also electrically connected to an alarm. When the micro switch 11 is triggered, the PLC controller controls the alarm to start according to a preset instruction, which can quickly notify the staff when the pressure in tank 1 is abnormal.

[0039] As can be seen from the above description, this utility model adopts a pressure relief component 2 installed on the side wall of the tank 1 to relieve pressure on the tank 1. The pressure relief component 2 includes: a pressure relief box 3 fixedly installed on the side wall of the tank 1 near the top; an air outlet pipe 13 disposed in the pressure relief box 3, the air inlet end of the air outlet pipe 13 being connected to the tank 1; an air bladder 4 installed on the inner wall of the air inlet end of the air outlet pipe 13, a sealing block 6 installed on the telescopic end of the air bladder 4, and a wedge block 5 installed on the inner wall of the air outlet pipe 13. The wedge block 5 and the sealing block 6 cooperate to form a one-way air-blocking structure, which achieves the technical effect of relieving pressure when the internal pressure of the tank 1 exceeds the threshold. This avoids the risk of increased pressure in the fermenter due to microbial respiration during microbial fermentation. If the pressure of the fermenter is not detected in time and pressure relief is not performed in time, dangerous technical problems may occur.

[0040] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0041] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A pressure detection device for a fermenter, characterized in that, include: Tank body, pressure relief assembly for relieving pressure from the tank body; The pressure relief assembly includes: a pressure relief box fixedly installed on the side wall of the tank near the top position; An air outlet pipe is installed inside the pressure relief box, and the air inlet end of the air outlet pipe is connected to the tank body; An airbag is installed on the inner wall of the air inlet end of the air outlet pipe, a sealing block is installed on the telescopic end of the airbag, and a wedge-shaped block is installed on the inner wall of the air outlet pipe. The wedge-shaped block and the sealing block cooperate to form a one-way air-blocking structure.

2. The fermenter pressure detection device as described in claim 1, characterized in that, A transmission rod is installed at the end of the sealing block away from the airbag. A rack is installed at the bottom of the transmission rod. A gear is meshed with the rack. A pointer is coaxially connected to the gear. An indicator disc is installed on the side wall of the pressure relief box, and the indicator disc is coaxially connected to the pointer; the top of the pointer is located outside the indicator disc, and the bottom of the pointer is connected to the gear.

3. The fermenter pressure detection device as described in claim 2, characterized in that, An L-shaped rod is installed on the top of the transmission rod; a micro switch is also installed on the inner wall of the pressure relief box, and the drive rod of the micro switch is located on the movement path of the L-shaped rod.

4. The fermenter pressure detection device as described in claim 1, characterized in that, A motor is installed on the top of the tank, and a stirring blade is coaxially connected to the motor.

5. The fermenter pressure detection device as described in claim 4, characterized in that, The bottom of the tank is connected to a discharge pipe.