A tiltable unloading heat treatment furnace

Abstract

The utility model belongs to heat treatment furnace technical field, and disclose a kind of heat treatment furnace of tilting unloading, including support pedestal, the inner bottom surface of support pedestal is fixedly connected with installation base, the upper surface of installation base is fixedly connected with hydraulic cylinder, the output of hydraulic cylinder is fixedly connected with push rod, the end of push rod away from hydraulic cylinder is fixedly connected with mounting seat, the inner surface of mounting seat is fixedly connected with universal device, the other end of universal device is fixedly connected with fixed plate, the upper surface of fixed plate is fixedly connected with furnace body, the outer surface of support pedestal is fixedly connected with support plate, the upper surface of support plate is fixedly connected with slide rail, cooperate through installation base, hydraulic cylinder, push rod, mounting seat, universal device and fixed plate, provide stable, powerful power through hydraulic system, hydraulic system can realize stable, controllable tilting movement, hydraulic drive can provide greater push-pull force, ensure that under different load conditions can be smoothly tilted, enhance operation safety.

Description

Technical Field

[0001] This utility model belongs to the field of heat treatment furnace technology, specifically a heat treatment furnace with tiltable unloading capability. Background Technology

[0002] Heat treatment furnaces are a general term for industrial furnaces used to perform various heat treatments on metal workpieces. In industries such as metals, ceramics, and plastics, heat treatment is a crucial step in ensuring material properties. Traditional heat treatment furnaces often employ a fixed structure, which suffers from problems such as inconvenient unloading, low efficiency, and safety hazards. Existing heat treatment furnaces are all traditional single-tank structures. Due to their heavy weight, unloading requires multiple people to move the furnace and empty the material, making them very inconvenient and potentially dangerous.

[0003] Meanwhile, a tilting discharge cooking pot with application number CN202420742384.3 includes an equipment base with an adjustable and fixed structure. The adjustable and fixed structure includes: a heater, a pair of fixed supports, a pair of rotating rods, a cooking pot, a pair of manual adjustment components, a pair of fixed stops, and a pair of locking tubes. The heater is installed in the middle of the upper wall of the equipment base, the pair of fixed supports are installed on both sides of the heater, the pair of rotating rods are installed on the pair of fixed supports, the cooking pot is installed on the pair of rotating rods, the pair of manual adjustment components are installed on the pair of fixed supports and the cooking pot, one end of the pair of fixed stops is movably installed on one of the pair of fixed supports, and the pair of locking tubes are installed on the other end of the pair of fixed supports.

[0004] However, the following problems were found in the implementation of the relevant technology: it cannot provide a stable and powerful force for the tilting device, thus it cannot provide a large pushing and pulling force to effectively cope with the weight and inertia of the furnace body, which can easily lead to danger. Utility Model Content

[0005] To address the problems mentioned in the background art, this utility model provides a tiltable unloading heat treatment furnace, which has the advantages of achieving stable and controllable tilting movement through a hydraulic system, ensuring the accuracy and consistency of the furnace body tilt angle during operation, enabling smooth tilting unloading, and enhancing operational safety.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a tiltable unloading heat treatment furnace, comprising a support base, an mounting base fixedly connected to the inner bottom surface of the support base, a hydraulic cylinder fixedly connected to the upper surface of the mounting base, a push rod fixedly connected to the output end of the hydraulic cylinder, a mounting seat fixedly connected to the end of the push rod away from the hydraulic cylinder, a universal joint fixedly connected to the inner surface of the mounting seat, a fixing plate fixedly connected to the other end of the universal joint, a furnace body fixedly connected to the upper surface of the fixing plate, a support plate fixedly connected to the outer surface of the support base, a slide rail fixedly connected to the upper surface of the support plate, an electric slider slidably connected to the slide rail, a mounting plate fixedly connected to the upper surface of the electric slider, and a feeding box detachably connected to the mounting plate.

[0007] Preferably, the mounting base has a groove, and the universal joint is located in the groove.

[0008] Preferably, the furnace body is movably connected to the support base.

[0009] Preferably, a rotating shaft is fixedly connected to the other side of the furnace body. The rotating shaft is rotatably connected to the support base, which allows the furnace body to be flexibly tilted or its angle adjusted, facilitating operation and maintenance. It also helps to adjust the heat treatment state or optimize the unloading angle.

[0010] Preferably, the furnace body is provided with a diversion channel, the length of which is less than that of the feeding box, which can effectively prevent splashing or leakage, protect the equipment and operating environment, and shorten the fluid discharge path.

[0011] Preferably, the mounting plate is provided with a chute, and a sliding plate is fixedly connected to the lower surface of the feeding box. The sliding plate is slidably connected to the chute, which facilitates adjustment, cleaning, or quick disassembly and assembly, increasing the convenience and flexibility of equipment maintenance.

[0012] Preferably, the lower surface of the support plate is fixedly connected with a foot brace, the height of which is flush with the support base, to ensure that the equipment is stable and flush with the ground, preventing it from tipping over or shaking, and improving the overall structural stability and safety.

[0013] Preferably, limit plates are fixedly connected to both ends of the slide rail, and the limit plates are fixedly connected to the support plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, through the cooperation of the mounting base, hydraulic cylinder, push rod, mounting seat, universal joint and fixing plate, provides stable and powerful power through the hydraulic system. The hydraulic system can realize smooth and controllable tilting movement, ensuring the accuracy and consistency of the furnace body tilting angle during operation. The hydraulic drive can provide a large pushing and pulling force, effectively cope with the weight and inertia of the furnace body, and ensure smooth tilting under different load conditions, thus enhancing operational safety.

[0015] 2. This utility model, through the cooperation of slide rail, electric slider, mounting plate and unloading box, can automatically unload materials and transport them to the next process, reduce human contact, greatly shorten unloading and transfer time, speed up production pace, improve overall capacity, avoid human contact with high temperature, heavy objects or dangerous environments, reduce the risk of personnel injury or operation error, reduce dependence on operators, and free up manpower for higher value processes. Attached Figure Description

[0016] Figure 1 This is a side view of the overall structure of this utility model; Figure 2 This is a front view schematic diagram of the overall structure of this utility model; Figure 3 This is a schematic diagram of the furnace body connection structure of this utility model; Figure 4 This is a schematic diagram of the support plate connection structure of this utility model.

[0017] In the diagram: 1. Support base; 2. Mounting base; 3. Hydraulic cylinder; 4. Push rod; 5. Mounting seat; 6. Universal joint; 7. Fixing plate; 8. Furnace body; 9. Support plate; 10. Slide rail; 11. Electric slider; 12. Mounting plate; 13. Feed box; 14. Slide groove; 15. Slide plate; 16. Foot support; 17. Rotating shaft; 18. Drainage channel. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figures 1 to 4As shown, this utility model provides a tiltable unloading heat treatment furnace, including a support base 1, an mounting base 2 fixedly connected to the inner bottom surface of the support base 1, a hydraulic cylinder 3 fixedly connected to the upper surface of the mounting base 2 for providing stable power to a push rod 4, a push rod 4 fixedly connected to the output end of the hydraulic cylinder 3, a mounting seat 5 fixedly connected to the end of the push rod 4 away from the hydraulic cylinder 3, a universal joint 6 fixedly connected to the inner surface of the mounting seat 5 for adjusting the angle between the push rod 4 and the furnace body 8, a fixing plate 7 fixedly connected to the other end of the universal joint 6, a furnace body 8 fixedly connected to the upper surface of the fixing plate 7, a locking and emergency stop device for the tilting mechanism provided on the furnace body 8, a support plate 9 fixedly connected to the outer surface of the support base 1, a slide rail 10 fixedly connected to the upper surface of the support plate 9, an electric slider 11 slidably connected to the slide rail 10, driven and controlled by an electric system, a mounting plate 12 fixedly connected to the upper surface of the electric slider 11, and a feeding box 13 detachably connected to the mounting plate 12.

[0020] Specifically, the mounting base 5 has a groove, and the universal joint 6 is located in the groove for mounting the universal joint 6.

[0021] Furthermore, the furnace body 8 is movably connected to the support base 1.

[0022] Furthermore, a rotating shaft 17 is fixedly connected to the other side of the furnace body 8. The rotating shaft 17 is rotatably connected to the support base 1 and is used to support the other side of the furnace body 8 and adjust its angle.

[0023] It is worth noting that the furnace body 8 is provided with a flow channel 18, the length of which is less than that of the feeding box 13.

[0024] It is worth noting that the mounting plate 12 is provided with a slide groove 14, and the lower surface of the feeding box 13 is fixedly connected with a slide plate 15, which is slidably connected to the slide groove 14.

[0025] It is worth mentioning that the lower surface of the support plate 9 is fixedly connected to the foot support 16. The height of the foot support 16 is flush with the support base 1, which is used to support the connection structure of the slide rail 10 and ensure that it is flush with other equipment.

[0026] It is worth emphasizing that the two ends of the slide rail 10 are fixedly connected to limit plates, which are fixedly connected to the support plate 9 to limit the sliding range of the electric slider 11.

[0027] Hydraulic cylinder 3, universal joint 6, furnace body 8, and rotating shaft 17 are existing technologies and will not be described in detail. Additionally, this utility model also includes a power supply, controller, and switch, which are not the main technical points of this patent and will not be described in detail. The "front, rear, left, and right" perspectives of this device are... Figure 1 The direction shown in the diagram is the reference.

[0028] Working principle: During use, the hydraulic cylinder 3 on the mounting base 2 provides stable power to the push rod 4. Then, the push rod 4 pushes out of the mounting base 5, raising one side of the furnace body 8. The angle between the push rod 4 and the furnace body 8 is adjusted by the universal joint 6 in the mounting base 5. The other side of the furnace body 8 is rotated and the angle is adjusted by the rotating shaft 17. The furnace body 8 pours the material into the feeding box 13 through the diversion channel 18. Then, the electric slider 11 slides on the slide rail 10 through the drive and control of the power system. The electric slider 11 drives the mounting plate 12 to slide with the feeding box 13, thereby sliding the poured material to the other side of the slide rail 10 for the next process.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tiltable unloading heat treatment furnace, comprising a support base (1), characterized in that: The inner bottom surface of the support base (1) is fixedly connected to the mounting base (2), the upper surface of the mounting base (2) is fixedly connected to the hydraulic cylinder (3), the output end of the hydraulic cylinder (3) is fixedly connected to the push rod (4), the end of the push rod (4) away from the hydraulic cylinder (3) is fixedly connected to the mounting seat (5), the inner surface of the mounting seat (5) is fixedly connected to the universal joint (6), the other end of the universal joint (6) is fixedly connected to the fixing plate (7), the upper surface of the fixing plate (7) is fixedly connected to the furnace body (8), the outer surface of the support base (1) is fixedly connected to the support plate (9), the upper surface of the support plate (9) is fixedly connected to the slide rail (10), the slide rail (10) is slidably connected to the electric slider (11), the upper surface of the electric slider (11) is fixedly connected to the mounting plate (12), and the mounting plate (12) is detachably connected to the feeding box (13).

2. The tiltable unloading heat treatment furnace according to claim 1, characterized in that: The mounting base (5) has a groove, and the universal joint (6) is located in the groove.

3. The tiltable unloading heat treatment furnace according to claim 1, characterized in that: The furnace body (8) is movably connected to the support base (1).

4. The tiltable unloading heat treatment furnace according to claim 1, characterized in that: A rotating shaft (17) is fixedly connected to the other side of the furnace body (8), and the rotating shaft (17) is rotatably connected to the support base (1).

5. A tiltable unloading heat treatment furnace according to claim 1, characterized in that: The furnace body (8) is provided with a flow channel (18), the length of which is less than that of the feeding box (13).

6. A tiltable unloading heat treatment furnace according to claim 1, characterized in that: The mounting plate (12) is provided with a sliding groove (14), and a sliding plate (15) is fixedly connected to the lower surface of the feeding box (13). The sliding plate (15) is slidably connected to the sliding groove (14).

7. A tiltable unloading heat treatment furnace according to claim 1, characterized in that: The lower surface of the support plate (9) is fixedly connected to a foot support (16), the height of which is flush with the support base (1).

8. A tiltable unloading heat treatment furnace according to claim 1, characterized in that: Limiting plates are fixedly connected to both ends of the slide rail (10), and the limiting plates are fixedly connected to the support plate (9).

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