Copper tube annealing cooling and blowing device

Abstract

The utility model relates to the field of copper pipe processing especially relates to a copper pipe annealing cooling and blowing device, including work table, the left part of work table is provided with the blowing purifier, both sides of blowing purifier are provided with the intercommunication pipe, the bottom of blowing purifier is provided with the liquid outlet pipe, the right side of work table upper side is installed with first mounting piece, is provided with humidity detector on first mounting piece, humidity detector is used to detect the surface humidity after copper pipe blowing, is provided with cleaning assembly on first mounting piece, first mounting piece right side is provided with the anti -drifting mechanism of preventing copper pipe from shaking. The utility model discloses through blowing purifier rapid cooling and drying and remove residual liquid, the surface state is monitored in real time with humidity detector, and the scale and impurity are effectively removed in nylon brush cleaning assembly, and this continuous process ensures that the copper pipe obtains clean and dry high -quality surface immediately after cooling, significantly improves the appearance grade and anticorrosion performance of product, realizes the unity of on -line quality control and efficient processing.

Description

Technical Field

[0001] This utility model relates to the field of copper tube processing, and in particular to a copper tube annealing, cooling and purging device. Background Technology

[0002] In the copper tube manufacturing process, annealing is a key step in improving material properties. However, the cooling process after annealing can easily cause new quality problems. Traditional methods often use natural cooling or simple water cooling. If the coolant or water stains remaining on the surface of the copper tube are not thoroughly removed, they will quickly cause surface oxidation and discoloration, resulting in spots that affect the product's appearance and corrosion resistance. At the same time, high-temperature copper tubes are prone to bending and shaking during transportation due to their own weight or equipment vibration. This can not only scratch the surface but also cause inaccurate positioning in subsequent processing, reducing production accuracy and efficiency. Existing technologies cannot provide an integrated solution for cooling, drying, cleaning, and anti-deviation. The connections between each link are not smooth, often requiring manual intervention or multiple transfers, making it difficult to guarantee the stable quality and straightness of copper tubes in continuous production.

[0003] Therefore, there is an urgent need for an automated device that can integrate efficient purging, online detection, surface cleaning, and precise guidance. Utility Model Content

[0004] In order to overcome the shortcomings of existing technologies, such as difficulty in providing an integrated solution for cooling, drying, cleaning and anti-deviation, poor connection between each link, often requiring manual intervention or multiple transfers, and difficulty in ensuring the stable quality and straightness of copper tubes in continuous production, this utility model provides a copper tube annealing cooling and purging device.

[0005] The technical solution of this utility model is as follows: A copper tube annealing cooling purging device includes a workbench, a purger on the left side of the workbench for rapid purging of the copper tube, connecting pipes on both the front and rear sides of the purger for conveying cooling airflow, a liquid outlet pipe at the bottom of the purger, a first mounting component on the upper right side of the workbench with a humidity detector for detecting the surface humidity of the copper tube after purging, a cleaning assembly on the first mounting component for cleaning the surface of the copper tube, and an anti-deviation mechanism on the right side of the first mounting component to prevent the copper tube from shaking.

[0006] As a preferred embodiment of the present invention, the cleaning component includes a second mounting member and a nylon brush, wherein the second mounting member is disposed on the left side of the first mounting member, and the nylon brush is disposed on the inner side of the second mounting member.

[0007] As a preferred embodiment of the present invention, the anti-deviation mechanism includes a first mounting base, a first mounting base is provided on the top of the first mounting member, a second mounting base is provided on the lower side of the first mounting member, a limiting member is provided on the second mounting base, a rotating member is rotatably connected between the first mounting base and the limiting member, a guide rod is provided between the first mounting base and the second mounting base, and a first clamping roller and a second clamping roller are slidably connected on the guide rod.

[0008] As a preferred embodiment of this utility model, the second mounting component is a ring structure.

[0009] In a preferred embodiment of this invention, the guide rod is located on the front side of the rotating component.

[0010] As a preferred embodiment of this utility model, the diameter of the groove of the first clamping roller is larger than that of the second clamping roller.

[0011] By adopting the above technical solution, the beneficial effects of this utility model are as follows: 1. This utility model uses a blower to quickly cool and dry the copper tube and remove residual liquid. Combined with a humidity detector to monitor the surface condition in real time, the nylon brush cleaning component effectively removes oxide scale and impurities. This continuous process ensures that the copper tube obtains a clean and dry high-quality surface immediately after cooling, which significantly improves the appearance grade and corrosion resistance of the product and achieves the unity of online quality control and efficient processing.

[0012] 2. This utility model effectively suppresses the deviation and jumping of the copper tube in any direction during its movement by means of the coordinated constraint of the upper and lower clamping rollers, ensuring the extreme stability and straightness of the transmission process. This not only avoids surface scratches, but also provides a precise positioning basis for subsequent precision processing, thereby greatly improving the automation level of the overall production line and the consistency of finished products. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a partial cross-sectional three-dimensional structural schematic diagram of the present invention.

[0015] Figure 3 This is a three-dimensional structural diagram of the auxiliary cleaning component of this utility model.

[0016] Figure 4 This is a partial cross-sectional three-dimensional structural diagram of the anti-deviation mechanism of this utility model.

[0017] The components in the diagram are labeled as follows: 1-Workbench, 2-Purger, 3-Connecting pipe, 4-Discharge pipe, 5-First mounting component, 6-Humidity detector, 7-Cleaning assembly, 71-Second mounting component, 72-Nylon brush, 8-Anti-deviation mechanism, 81-First mounting base, 82-Second mounting base, 83-Rotating component, 84-Limiting component, 85-Guide rod, 86-First clamping roller, 87-Second clamping roller. Detailed Implementation

[0018] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the scope of protection and application of the present invention.

[0019] A copper tube annealing cooling purging device, such as Figures 1-4 As shown, the device includes a workbench 1, a blower 2 on the left side of the workbench 1 for quickly blowing the copper tubes, connecting pipes 3 on both the front and rear sides of the blower 2 for conveying cooling airflow, an outlet pipe 4 at the bottom of the blower 2, a first mounting component 5 on the upper right side of the workbench 1, a humidity detector 6 on the first mounting component 5 for detecting the surface humidity of the copper tubes after blowing, a cleaning assembly 7 on the first mounting component 5 for cleaning the surface of the copper tubes, and an anti-deviation mechanism 8 on the right side of the first mounting component 5 to prevent the copper tubes from shaking.

[0020] The cleaning component 7 includes a second mounting member 71 and a nylon brush 72. The second mounting member 71 is provided on the left side of the first mounting member 5. The second mounting member 71 has a ring structure, and the nylon brush 72 is provided on the inner side of the second mounting member 71.

[0021] The anti-deviation mechanism 8 includes a first mounting base 81, a first mounting member 5 with the first mounting base 81 on top, a second mounting base 82 on the lower side of the first mounting member 5, a limiting member 84 on the second mounting base 82, a rotating member 83 rotatably connected between the first mounting base 81 and the limiting member 84, a guide rod 85 between the first mounting base 81 and the second mounting base 82, the guide rod 85 being located in front of the rotating member 83, and a first clamping roller 86 and a second clamping roller 87 slidably connected to the guide rod 85, the groove diameter of the first clamping roller 86 being larger than that of the second clamping roller 87.

[0022] It should be noted that when the copper tube, still warm, first enters the blower 2 on the left side of the workbench 1, the connecting pipe 3 continuously delivers the cooling and drying airflow provided by the external air source into the blower 2. The strong airflow evenly impacts the outer surface of the copper tube from all sides. This process not only cools the copper tube quickly, fixes the metallographic structure obtained after annealing, and prevents excessive oxidation, but also blows away most of the coolant droplets, water stains, and loose impurities attached to the tube wall, initially ensuring the cleanliness and dryness of the copper tube surface. The waste liquid generated after blowing is discharged through the liquid outlet pipe 4 at the bottom. Then the copper tube continues to move to the right, and the copper tube that has been blown into the working area of ​​the first mounting part 5. First, the humidity detector 6 detects the actual dryness of the copper tube surface after purging in a close-range, non-contact manner. If the detected humidity value exceeds the set standard, an alarm can be triggered or feedback can be sent to the control system to adjust the purging parameters, thereby achieving process quality control. Then, the cleaning component 7 installed on the left side of the first mounting part 5 starts to work. The second mounting part 71 serves as a ring support, and the nylon brush 72 installed on its inner side is in close contact with the surface of the copper tube. When the copper tube passes through at a constant speed, the nylon brush 72 can effectively remove the non-dense oxide film generated by annealing and cooling or the stubborn particles that were not blown away before, providing a cleaner surface condition for subsequent possible finishing. After that, the copper tube reaches the key anti-deviation mechanism 8. This mechanism is set up vertically by the first mounting base 81 and the second mounting base 82 respectively, and the rotating part 83 and the guide rod 85 connected between them form a stable guide path. Specifically, the first clamping roller 86 and the second clamping roller 87, which are slidably connected on the guide rod 85, always apply an appropriate clamping force to the copper tube under the action of spring or air pressure. The first clamping roller 86 has a larger groove diameter, which is used for initial guidance and limiting of the copper tube. The second clamping roller 87, which follows closely behind, has a smaller groove diameter, which is more matched with the outer diameter of the copper tube, achieving precise radial constraint. The two work together to effectively suppress the vertical jump or horizontal sway of the copper tube that may occur during the transmission process, ensuring that the copper tube always runs smoothly along a straight line and preventing scratches, vibrations or collisions with equipment parts caused by deviation. The entire device, through continuous automated operation of purging, humidity monitoring, mechanical cleaning and physical anti-deviation, ensures that the copper tube can achieve the expected surface quality, dryness and straightness requirements during the cooling process after annealing, which significantly improves the automation level of the production line and the consistency of the products.

[0023] It should be understood that this embodiment is for illustrative purposes only and is not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the invention, and these equivalent forms also fall within the scope defined by the appended claims.

Claims

1. A copper tube annealing cooling and purging device, characterized in that, The device includes a workbench (1), a blower (2) on the left side of the workbench (1), the blower (2) being used to quickly blow the copper tube, a connecting pipe (3) on both the front and rear sides of the blower (2), the connecting pipe (3) being used to transport cooling airflow, a liquid outlet pipe (4) at the bottom of the blower (2), a first mounting component (5) on the upper right side of the workbench (1), a humidity detector (6) on the first mounting component (5), the humidity detector (6) being used to detect the surface humidity of the copper tube after blowing, a cleaning component (7) on the first mounting component (5), the cleaning component (7) being used to clean the surface of the copper tube, and an anti-deviation mechanism (8) on the right side of the first mounting component (5) to prevent the copper tube from shaking.

2. The copper tube annealing cooling and purging device as described in claim 1, characterized in that, The cleaning component (7) includes a second mounting part (71) and a nylon brush (72). The second mounting part (71) is provided on the left side of the first mounting part (5), and the nylon brush (72) is provided on the inner side of the second mounting part (71).

3. The copper tube annealing cooling and purging device as described in claim 2, characterized in that, The anti-deviation mechanism (8) includes a first mounting base (81), the first mounting member (5) is provided with the first mounting base (81) on the top, the first mounting member (5) is provided with a second mounting base (82) on the lower side, the second mounting base (82) is provided with a limiting member (84), the first mounting base (81) and the limiting member (84) are rotatably connected with a rotating member (83), the first mounting base (81) and the second mounting base (82) are provided with a guide rod (85), and the guide rod (85) is slidably connected with a first clamping roller (86) and a second clamping roller (87).

4. The copper tube annealing cooling and purging device as described in claim 2, characterized in that, The second mounting component (71) is a ring structure.

5. The copper tube annealing cooling and purging device as described in claim 3, characterized in that, The guide rod (85) is located in front of the rotating part (83).

6. The copper tube annealing cooling and purging device as described in claim 3, characterized in that, The groove diameter of the first clamping roller (86) is larger than that of the second clamping roller (87).

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